AIR CON FORD KUGA 2011 1.G Workshop Manual

E100801
6.Refer to: Front Wheel Speed Sensor (206-09
Anti-Lock Control - Stability Assist, Removal
and Installation).
7.
E67589
8. If equipped.
Torque: 9
Nm
E99270
G1000209en2008.50 Kuga8/2011
204-01- 22
Front Suspension
204-01- 22
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Front Strut and Spring Assembly(14 781 0; 14 782 0)
Special Tool(s)204-159
Lever, Wheel Knuckle
14039
204-605
Separator, Lower Arm Ball
Joint
E63772
Removal
NOTE:Removal steps in this procedure may
contain installation details.
1. Refer to: Cowl Panel Grille (501-02 Front End
Body Panels, Removal and Installation).
2.
E101070
G1000210en2008.50 Kuga8/2011
204-01- 26
Front Suspension
204-01- 26
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

SECTION 204-02 Rear Suspension
VEHICLE APPLICATION:2008.50 Kuga
PA G E
CONTENTS
SPECIFICATIONS
204-02-2
Specifications ........................................................................\
..............................................
DESCRIPTION AND OPERATION 204-02-3
Rear Suspension (Overview) ........................................................................\
......................
204-02-3
Overview ........................................................................\
.....................................................
204-02-4
Upper control arm ........................................................................\
.......................................
204-02-4
Rear lower arm and spring lower pad ........................................................................\
.........
204-02-4
Front lower arm ........................................................................\
..........................................
204-02-5
Stabilizer bar ........................................................................\
...............................................
REMOVAL AND INSTALLATION 204-02-6
Wheel Bearing and Wheel Hub ........................................................................\
..................
204-02-9
(15 701 0)
Upper Arm ........................................................................\
..............................
204-02-11
(15 690 0)
Front Lower Arm ........................................................................\
.....................
204-02-13
(15 705 0)
Rear Lower Arm ........................................................................\
.....................
204-02-15
(15 752 0)
Rear Stabilizer Bar ........................................................................\
.................
204-02-17
Rear Stabilizer Bar Link ........................................................................\
..............................
204-02-18
Rear Stabilizer Bar Bushing ........................................................................\
.......................
204-02-19
Wheel Knuckle — LHD FWD/RHD FWD ........................................................................\
....
204-02-22
Wheel Knuckle — LHD 4WD/RHD 4WD ........................................................................\
....
204-02-25
(15 621 0)
Spring ........................................................................\
.....................................
204-02- 1
Rear Suspension
204-02- 1
.
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Rear Suspension – Overview
Overview
E98609
1
23
4
5
7
6
8
9
10
Description
Item
Subframe
1
Rear lower arm and spring lower pad
2
Spring
3
Stabilizer bar link
4
Front lower arm
5Description
Item
Wheel knuckle
6
Tie-bar
7
Shock absorber
8
Upper control arm
9
Stabilizer bar, bushings and clamps
10
G1000191en2008.50 Kuga8/2011
204-02- 3
Rear Suspension
204-02- 3
DESCRIPTION AND OPERATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Upper control arm
E98616
The following components may be renewed:
• Lower arms
During removal and installation or renewal of the
lower arm, pay attention to the following:
• After completing the work, the suspensiongeometry of the vehicle must be checked and
corrected as necessary.
Rear lower arm and spring lower pad
E98615
The following components may be renewed:
• Lower arms
During removal and installation or renewal of the
lower arm, pay attention to the following:
• After completing the work, the suspensiongeometry of the vehicle must be checked and
corrected as necessary.
Front lower arm
E98614
The following components may be renewed:
• Lower arms
During removal and installation or renewal of the
lower arm, pay attention to the following:
• After completing the work, the suspensiongeometry of the vehicle must be checked and
corrected as necessary.
G1000191en2008.50 Kuga8/2011
204-02- 4
Rear Suspension
204-02- 4
DESCRIPTION AND OPERATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Wheel Bearing and Wheel Hub
Removal
NOTE:Removal steps in this procedure may
contain installation details.
1. Refer to: Wheel and Tire (204-04 Wheels and
Tires, Removal and Installation).
2. Refer to: Rear Wheel Speed Sensor (206-09
Anti-Lock Control - Stability Assist, Removal
and Installation).
3. WARNING: Make sure that no load is placed on the brake hose.
E100132
4x4
4.
E101209
5.If equipped.
E134127
All vehicles
6.
E99212
G1001323en2008.50 Kuga8/2011
204-02- 6
Rear Suspension
204-02- 6
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

5.Refer to: Rear Wheel Speed Sensor (206-09
Anti-Lock Control - Stability Assist, Removal
and Installation).
6. Refer to: Wheel and Tire (204-04 Wheels and
Tires, Removal and Installation).
4x4
7. Torque: 50Nm
E134128
8.If equipped.
E134126
G1001323en2008.50 Kuga8/2011
204-02- 8
Rear Suspension
204-02- 8
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Upper Arm(15 701 0)
General EquipmentTransmission Jack
Removal
NOTE: Removal steps in this procedure may
contain installation details. 1.
Refer to: Wheel and Tire (204-04 Wheels and
Tires, Removal and Installation).
2. Refer to: Spring(204-02 Rear Suspension,
Removal and Installation).
3. Fabricate a spacer.
E69209
226
40
4.General Equipment: Transmission Jack
1
2
E93313
G1000224en2008.50 Kuga8/2011
204-02- 9
Rear Suspension
204-02- 9
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Front Lower Arm(15 690 0)
General EquipmentTransmission Jack
Removal
NOTE: Removal steps in this procedure may
contain installation details. 1.
Refer to: Spring(204-02 Rear Suspension,
Removal and Installation).
2. Fabricate a spacer.
E69209
226
40
3.General Equipment: Transmission Jack
1
2
E93313
G1000225en2008.50 Kuga8/2011
204-02- 11
Rear Suspension
204-02- 11
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Rear Stabilizer Bar Link
Removal
NOTE:Removal steps in this procedure may
contain installation details.
1. Refer to: Wheel and Tire (204-04 Wheels and
Tires, Removal and Installation).
2. CAUTION: Make sure that the ball joint ball does not rotate.
1. Torque: 70Nm
2. Torque: 15Nm
E67817
2
1
Installation
1.To install, reverse the removal procedure.
G1058286en2008.50 Kuga8/2011
204-02- 17
Rear Suspension
204-02- 17
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL