air bleeding FORD KUGA 2011 1.G Owner's Manual

E99307
x4
1
2
3
9.Torque: 9Nm
E69769
x3
10.Refer to: Stability Assist Module (206-09
Anti-Lock Control - Stability Assist, Removal
and Installation).
Installation
1. CAUTION: If accidentally dropped or knocked install a new hydraulic control
unit (HCU) and module.
The blanking caps/plugs must not be
removed until the brake tubes are ready to
be connected. To install, reverse the removal procedure.
2. Refer to: Brake System Bleeding (206-00 Brake
System - General Information, General
Procedures).
Refer to: Brake System Pressure Bleeding
(206-00 Brake System - General Information,
General Procedures).
G1001225en2008.50 Kuga8/2011
206-09B- 18
Anti-Lock Control - Stability Assist
206-09B- 18
REMOVAL AND INSTALLATION
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SECTION 211-00 Steering System - General
Information
VEHICLE APPLICATION:2008.50 Kuga
PA G E
CONTENTS
DIAGNOSIS AND TESTING
211-00-2
Steering System ........................................................................\
.........................................
211-00-2
Inspection and Verification ........................................................................\
..........................
211-00-2
Components Tests ........................................................................\
......................................
211-00-6
Steering Gear Checks After a Collision ........................................................................\
......
GENERAL PROCEDURES 211-00-8
Power Steering System Flushing ........................................................................\
...............
211-00-9
Power Steering System Filling ........................................................................\
....................
211-00-10
Power Steering System Vacuum Bleeding ........................................................................\
.
211-00-1
Steering System - General Information
211-00- 1
.
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Power Steering System Filling
Special Tool(s)211-189
Adapter, Power Steering
Bleeding
13016
416-D001
Hand Vacuum
Pump/Pressure Pump
23036A
Materials
Specification
Name
WSS-M2C204-A2 /
5U7J-M2C204-AA
Hydraulic Fluid DP-PS
1. Fill the power steering fluid reservoir to the MAX
mark.
Material: Hydraulic Fluid DP-PS
(WSS-M2C204-A2 / 5U7J-M2C204-AA)
hydraulic fluid
2. Raise the vehicle until the road wheels are clear
of the floor. Support the vehicle.
Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
3. Slowly turn the steering wheel from lock to lock
and add power steering fluid until the power
steering fluid in the power steering fluid reservoir
stops dropping.
4. Start the engine and slowly turn the steering
wheel from lock to lock and add power steering
fluid until the power steering fluid in the power
steering fluid reservoir stops dropping. 5.
Switch the engine OFF and using the special
tools, create a vacuum of 62cm-Hg - 75cm-Hg
for 30 seconds.
Special Tool(s): 211-189, 416-D001
E73916
211-189
416-D001
6. Observe the vacuum gauge reading.
1.
2. If the vacuum decreases by more than
5cm-Hg in 5 minutes, the system should be
checked for leaks.
7. Remove the special tools. Fill the power steering
fluid reservoir to the MAX mark as necessary.
Material: Hydraulic Fluid DP-PS
(WSS-M2C204-A2 / 5U7J-M2C204-AA)
hydraulic fluid
8. Lower the vehicle.
G543412en2008.50 Kuga8/2011
211-00- 9
Steering System - General Information
211-00- 9
GENERAL PROCEDURES
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Power Steering System Vacuum Bleeding
Special Tool(s)211-189
Adapter, Power Steering
Bleeding
13016
416-D001
Hand Vacuum
Pump/Pressure Pump
23036A
Materials
Specification
Name
WSA-M2C195-A / 9U7J-
M2C195-AA
Power Steering Fluid IW
Bleeding
9.
Refer to: Steering System Health and Safety
Precautions (100-00 General Information,
Description and Operation).
10.
E141054
11 . Material: Power Steering Fluid IW
(WSA-M2C195-A / 9U7J-M2C195-AA)
hydraulic fluid
G1467657en2008.50 Kuga8/2011
211-00- 10
Steering System - General Information
211-00- 10
GENERAL PROCEDURES
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E140870
1
2
14.When bleeding the power steering system the
vacuum will decrease. Using the special tools,
maintain a sufficient vacuum of 38cm-Hg. If the vacuum decreases by more than 5cm-Hg in 5
minutes, the system should be checked for
leaks.
Install the Special Tool(s): 416-D001, 211-189
211-189
416-D001
211-189
416-D001
E140871
416-D001
211-189
15.
Remove the Special Tool(s): 211-189, 416-D001
G1467657en2008.50 Kuga8/2011
211-00- 12
Steering System - General Information
211-00- 12
GENERAL PROCEDURES
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