index FORD KUGA 2011 1.G Workshop Manual
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e.
Windshield wiper stage I
f. Windshield wiper stage II
g. Heated rear window
h. Heater blower motor
i. Headlamp washer system (vehicles with gas discharge headlamps)
j. Electric booster heater (if fitted)
k. Automatic headlamps (if equipped)
l. Alarm horn (vehicles with alarm system)
m. Rear window wiper
n. Rear heated window relay
When the heated rear window switch is pressed
again, the test of the relevant signal is terminated.
When the heated rear window switch is pressed
once more, the test for the next signal in the list is
started.
Ending the service mode
The GEM automatically ends service mode 20
seconds after the last input or at a driving speed
of over 7 km/h. However, service mode can be
manually ended at any time by proceeding as
follows:
• OPERATE the switch of the heated rear window
and HOLD IT THERE
• SWITCH OFF the ignition
• RELEASE the switch of the heated rear window
3 signals sound and the turn signal lamps illuminate
to indicate that service mode has ended.
Reset service mode
If, after completion of service mode, some functions
do not operate or do not operate properly, check
the following functions:
• Instrument cluster illumination, side lamps and license plate lamp in autolamps mode
• Rear wiper
• Headlamp Washers
• Electric booster heater
• Active anti-theft sounder
• Heated windshield
If one or more of the listed functions is not OK, it's
possible that the cause of the fault is due to not
exiting service mode properly. To reactivate the
functions correctly, perform the following steps:
1. SWITCH OFF the ignition
2. SWITCH OFF the switch for the windscreen wash/wipe system 3.
OPERATE the switch of the heated rear window
and HOLD IT THERE
4. Turn on the ignition.
5. RELEASE the heated rear window switch (an acoustic signal will sound if activation has been
performed correctly)
6. SWITCH the windscreen wash/wipe switch to the "Intermittent wipe" position
7. OPERATE the heated rear window switch 6 times (the main beam headlamps switch on and
off)
8. SWITCH OFF the switch for the windscreen wash/wipe system
9. OPERATE the switch of the heated rear window
and HOLD IT THERE
10. SWITCH OFF the ignition
11. RELEASE the heated rear window switch (three
acoustic signals will sound if activation has been
performed correctly)
After completion of the work, check all the
functions.
Inspection and Checking
NOTE: The generic electronic module (GEM) forms
part of the central junction box (CJB).
NOTE: If the generic electronic module (GEM) is
changed, the new one must be reconfigured. For
this purpose, the vehicle-specific data is read out
of the module to be replaced using the Ford
approved diagnostic tool and is transferred to the
new module.
NOTE: Before reading out the vehicle-specific data,
remake all the electrical connections which were
separated in the vehicle, so that communication
between the module and the Ford approved
diagnostic tool is ensured.
1. Verify the customer concern.
2. Visually inspect for obvious signs of electrical damage.
Visual Inspection Electrical
• Fuse(s)
• Lamp(s)
• Connector(s).
• Switches
• Wiring harness G1055002en
2008.50 Kuga 8/2011 417-01-27
Exterior Lighting
417-01-27
DIAGNOSIS AND TESTINGTO MODEL INDEX
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Page 362 of 2057
3. Resolve any obvious causes or concerns found
during the visual inspection before carrying out
any further tests.
4. If the cause is not visually evident, verify the symptom and refer to the diagnostic tab within
the Ford approved diagnostic tool. G1055002en
2008.50 Kuga 8/2011 417-01-28
Exterior Lighting
417-01-28
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Page 363 of 2057
Front Fog Lamp Adjustment
General Equipment
Headlamp Beam Setter
Activation
1. Place the vehicle on a level surface.
2. Ensure that the tire pressures are to
specification and that the vehicle is not
overloaded.
3. Switch on the front fog lamps.
4. Set the measuring screen of the beam setting
equipment to the correct front fog lamp
adjustment setting.
Refer to: Specifications (417-01 Exterior
Lighting, Specifications).
General Equipment: Headlamp Beam Setter
5. Adjust the fog lamp so that the cut-off line
touches the horizontal line. G1066056en
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Exterior Lighting
417-01-29
GENERAL PROCEDURESTO MODEL INDEX
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Page 364 of 2057
Headlamp Adjustment
General Equipment
Headlamp Beam Setter
All Vehicles
1. NOTE: Make sure that the tire pressures are to
specification and that the vehicle is unladen.
NOTE: Only use a damp cloth to clean the
headlamp lens to avoid any electrostatic
charging.
Ensure that the adjustment is made with the
suspension set up.
2. Place the vehicle on a level surface.
Vehicles with conventional headlamps
3. Repeatedly operate the headlamp leveling
switch and then set it to "0".
Vehicles with adaptive front lighting
4. Use the diagnostic tool to make certain that the
front wheels are in the straight ahead position.
Vehicles with gas discharge headlamps
5. Calibrate the headlamp leveling system using
the diagnostic tool.
All Vehicles
6. NOTE: Always follow the manufacturer's
instructions when handling the equipment.
Set the measuring screen of the beam setting
equipment to the correct headlamp adjustment
setting.
Refer to: Specifications (417-01 Exterior
Lighting, Specifications).
General Equipment: Headlamp Beam Setter
7. Switch on dipped beam. 8.
Adjust the dipped beams so that the light/dark
boundary touches the horizontal line. 9. NOTE:
It is acceptable for a stray portion of the
low beam to cross the 15° line.
Adjust the headlamps so that the rising line of
the boundary line lies at the intersection of G1066055en
2008.50 Kuga 8/2011 417-01-30
Exterior Lighting
417-01-30
GENERAL PROCEDURESTO MODEL INDEX
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUALE11721715
Page 365 of 2057
horizontal line and the 15 degree line (left-hand
drive vehicle shown).
G1066055en
2008.50 Kuga 8/2011 417-01-31
Exterior Lighting
417-01-31
GENERAL PROCEDURESTO MODEL INDEX
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUALE11721615
Page 366 of 2057
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2. Pull out the passenger side air vent.
Item 2
Dipped beam switch
1. Unclip the dipped beam switch through the driver side air vent cut-out. G295560en
2008.50 Kuga 8/2011 417-01-33
Exterior Lighting
417-01-33
REMOVAL AND INSTALLATIONTO MODEL INDEX
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUALE4473712 E44376
Page 368 of 2057
Stoplamp Switch
Removal
1. CAUTION: Make sure that the brake
pedal remains in the rest position. Installation
1.
CAUTION: Make sure that the brake
pedal remains in the rest position.
To install, reverse the removal procedure. G1076278en
2008.50 Kuga 8/2011 417-01-34
Exterior Lighting
417-01-34
REMOVAL AND INSTALLATIONTO MODEL INDEX
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Page 369 of 2057
Trailer Module
Removal
1.
Refer to: Loadspace Trim Panel LH (501-05
Interior Trim and Ornamentation, Removal
and Installation).
2. Installation
1.
To install, reverse the removal procedure. G1158252en
2008.50 Kuga 8/2011 417-01-35
Exterior Lighting
417-01-35
REMOVAL AND INSTALLATIONTO MODEL INDEX
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Page 370 of 2057
Front Fog Lamp
Removal
NOTE:
Removal steps in this procedure may
contain installation details.
1. 2.
Installation
1.
To install, reverse the removal procedure.
2. Refer to: Front Fog Lamp Adjustment (417-01
Exterior Lighting, General Procedures). G1187253en
2008.50 Kuga 8/2011 417-01-36
Exterior Lighting
417-01-36
REMOVAL AND INSTALLATIONTO MODEL INDEX
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUALE115153 E115154x2