ABS FORD KUGA 2011 1.G Manual PDF

14.
E104859
x2
15. WARNING: Be prepared to collectescaping fluids.
CAUTION: Use suitable paper to absorb
any escaping fluid.
x2x2
E113946
16.
E104642
x2
Vehicles with fuel fired booster heater
NOTE:This step is only necessary when installing
a new component.
17. WARNING: Be prepared to collect escaping fluids.
CAUTION: Use suitable paper to absorb
any escaping fluid.
Refer to: Quick Release Coupling (310-00 Fuel
System - General Information, General
Procedures).
E113927
All vehicles
NOTE: This step is only necessary when installing
a new component.
18. Refer to: Fuel Pump and Sender Unit - 2.5L
Duratec (147kW/200PS) - VI5 (310-01 Fuel
Tank and Lines, Removal and Installation).
Installation
1. To install, reverse the removal procedure.
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Fuel Tank and Lines
310-01- 10
REMOVAL AND INSTALLATION
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Fuel Tank Filler Pipe
General EquipmentFluid ContainerGeneral EquipmentFuel Tank Draining Equipment
Hose Clamp Remover/Installer
Removal
WARNING: Make sure that the fuel tank is
no more than 3/4 full.
NOTE: Removal steps in this procedure may
contain installation details.
1. Remove the rear wheel on right-hand side.
Refer to: Wheel and Tire (204-04 Wheels and
Tires, Removal and Installation).
2. WARNING: Be prepared to collect escaping fluid.
CAUTION: Use suitable paper to absorb
any escaping fluid.
General Equipment: Hose Clamp Remover/Installer
E117531
3. Torque: 10Nm
x2x2
E117532
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Fuel Tank and Lines
310-01- 12
REMOVAL AND INSTALLATION
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6.Special Tool(s): 310-210
Torque: 1
10Nm
310-210
x2
310-210
x2
E116489
Vehicles with fuel fired booster heater
7.Refer to: Quick Release Coupling (310-00 Fuel
System - General Information, General
Procedures).
E112978
8. CAUTION: Take extra care when handling the component terminals.
Special Tool(s): 310-210
Torque: 1
10Nm
310-210
x2
310-210
x2
E116490
1
All vehicles
9. CAUTION: Take extra care not todamage the fuel tank level sensor float
and arm.
E112979
10. WARNING: Be prepared to collectescaping fluid.
CAUTION: Use suitable paper to absorb
any escaping fluid.
Drain ther reservoir.
General Equipment: Fluid Container
E114482
Vehicles with fuel fired booster heater
NOTE: This step is only necessary when installing
a new component.
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Fuel Tank and Lines
310-01- 19
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Speed Control – System Operation and Component Description
System Diagram
E96584
1
2
34
6
78910
11
12
13
5
Description
Item
Control switch units - Cruise controlRefer to Component Description: Speed
controlswitches(page6)
1
Steering wheel module
Comments:Contains the coil spring
2
GEM (generic electronic module)
3Description
Item
Instrument cluster
4
VSS (vehicle speed sensor)
5
ABS (anti-lock brake system) module
6
TCM (transmission control module)
Comments:Vehicles with automatic transaxle.
7
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Speed Control
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Description
Item
PCM
8
Throttle body
Comments:Contains the TP (throttle position) sensor
9
The APP (accelerator pedal position)
sensor.
10Description
Item
CPP (clutch pedal position) switch
Comments:Vehicles with manual transaxle.
11
BPP (brake pedal position) switch
12
Reverse gear solenoid
Comments:Vehicles with manual transaxle.
13
System Operation
Speed Control
Cruise control is integrated into PCM and
intervenes in engine management to automatically
keep to the target speed selected by the driver.
When the system is active, the vehicle can be
accelerated or decelerated without the accelerator
pedal being pressed. Cruise control is operated
using the control switch units on the steering wheel.
The PCM controls the throttle to achieve this. The
ABS module supplies the VSS signal for this.
On vehicles with automatic transmission, the TCM
receives a notification via the CAN (controller area
network) bus that cruise control is active. The TCM
then controls the transmission based on special
engine maps.
Cruise control recognizes three operating modes:
• "OFF": Control is switched off.
• "STANDBY": Control is switched on but not
active. The speed of the vehicle is not regulated
by the cruise control.
• "ACTIVE": Control is switched on and active. Cruise control adjusts the vehicle speed to the
stored or desired target speed.
Every time the engine is started, cruise control is
in the "OFF" mode. In this mode, only the "ON"
button is operable.
Cruise control is initially set to "STANDBY" mode
when the "ON" button is pressed. The green cruise
control indicator lamp in the instrument cluster
lights up. There is no target speed saved.
Cruise control can only be set to "STANDBY" mode
under the following conditions:
• Engine speed is between idle speed and maximum permissible speed. Cruise control can only be changed into "ACTIVE"
mode under the following conditions:
• 2nd - 6th gear engaged.
• Engine speed between idle speed and maximum
permissible speed.
• Vehicle speed at least 40 km/h.
Pressing the "SET+" or "SET-" button activates
cruise control ("ACTIVE" mode). The green "Cruise
control" indicator lamp in the instrument cluster
lights up. The current vehicle speed is saved as
the target.
In "ACTIVE" mode the "OFF", "SET+", "SET-" and
"RES" buttons are active. If the "RES" button is
pressed again, control is suspended. The "RES"
button has a dual function and is used to resume
and suspend the cruise control.
Tapping the "SET+" button (for less than 640 ms)
increases the target speed by 1 km/h at a time.
Holding down the "SET+" button (for longer than
640 ms) increases the target speed until the button
is released. If the button is not released, cruise
control accelerates the vehicle up to the maximum
permissible vehicle speed (200 km/h) or up to the
vehicle's maximum speed (whichever speed is
lower). Tapping the "SET-" button (for less than
640 ms) reduces the target speed by 1 km/h at a
time. When the the "SET-" button is held down, the
control reduces the target speed until the button is
released. If the "SET-" button is held down until
the minimum speed of 40 km/h is reached, cruise
control switches to "STANDBY" mode.
Cruise control is put into "STANDBY" mode when
the "RES" button is pressed. Control to the stored
target speed can be started again by pressing the
"RES" button again. If the "SET+" or "SET-" button
is pressed while the "RES" function is being
performed (control to saved target speed), cruise
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Speed Control
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control saves the current speed as the target
speed.
Cruise control goes into STANDBY mode in the
following situations:
• Operation of the brake pedal
• Operation of the clutch pedal
• Operation of the parking brake
• If the driver operates the accelerator pedal andthe saved target speed is subsequently
exceeded for more than 5 minutes.
• Pressing any cruise control button for more than 2 minutes
• Intervention by the traction control or electronic stability program (for longer than 40 ms)
• Shifting of the gear selector lever to the "N" position (vehicles with automatic transmission
only)
• Minimum speed falls below 40 km/h.
• Occurrence of particular DTC (diagnostic trouble code)
• faulty signal from the backup lamp switch
Cruise control is switched off when the "OFF"
button is pressed.
If the accelerator pedal is pressed down, the
vehicle speed increases. As soon as the pedal is
released, the speed falls to the saved target value. The following components supply the signals
needed by the cruise control:
• The APP sensor.
– The APP sensor identifies the currentposition of the accelerator pedal and sends
a PWM (pulse width modulation) signal to
the PCM and an analog DC (direct current)
signal to the GEM.
– If one or both of the APP sensors fails, a fault is stored in the PCM fault memory and cruise
control cannot be activated.
• BPP switch – The BPP switch tells the PCM whether thevehicle is being braked. In its rest state the
switch is closed and sends an earth signal
to the GEM. This signal is sent via the CAN
to the PCM.
– The brake light switch is likewise connected to the GEM and is opened in the rest state.
When the vehicle is braked, the brake light
switch sends a signal to the GEM. This
compares the signals from the BPP switch
and the brake light switch. If a discrepancy
occurs, a fault is stored in the error memory
of the GEM. Cruise control cannot be
activated.
• CPP switch – The CPP switch sends a ground signal to theGEM as soon as the clutch is operated. This
signal is passed on by the GEM via the CAN
bus to the PCM. This then supplies the signal
to the cruise control.
– If the CPP switch is incorrectly installed or set, cruise control cannot be activated.
• Wheel speed sensors – The wheel speed sensors record the speedof all the wheels. The recorded speed values
are sent to the ABS module via a hard-wired
connection. The ABS module calculates a
vehicle speed signal (VS signal) from the
speed values and the wheel diameter. This
vehicle speed signal is transferred via the
CAN bus to the PCM and supplied to the
cruise control. If the vehicle speed signal is
faulty, cruise control cannot be activated.
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Speed Control
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DESCRIPTION AND OPERATION
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