dct transmission FORD KUGA 2011 1.G Workshop Manual

Active On-Demand Coupling — Vehicles With: 5-Speed AutomaticTransaxle - AW55 AWD/6-Speed Automatic Transaxle -
6DCT450
Special Tool(s) / General Equipment
205-072
Universal Flange Holding
Wrench
15030A
Special Tool(s) / General Equipment303-249
Remover, Crankshaft Timing
Pulley
21132
Puller
Materials
Specification
Name
8U7J-8708687-AA
Transmission Oil AWD
Disassembly
G1268328en2008.50 Kuga8/2011
205-02- 42
Rear Drive Axle/Differential
205-02- 42
DISASSEMBLY AND ASSEMBLY
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26.Torque: 48Nm1.
2. Torque: 9
Nm
E114610
27.Torque: 25
E114609
28.
E114728
29.Torque: 25Nm
E114606
30. CAUTION: Gearshift cables must not be
kinked or bent.
Refer to: Selector Lever Cable Adjustment -
Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD (307-05 Automatic
Transmission/Transaxle External Controls -
Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD/6-Speed Automatic Transaxle
- 6DCT450, General Procedures).
G1191241en2008.50 Kuga8/2011
303-01- 126
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
126
INSTALLATION
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1
1
2
Nm
E114436
x2

Halfshaft Seal RH
Special Tool(s) / General Equipment308-784
Installer, Halfshaft Seal
E115803
Special Tool(s) / General EquipmentFlat-bladed screwdriver
Removal
1. Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
2. Refer to: Transfer Case (307-07 Transfer Case
- Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD/6-Speed Automatic Transaxle
- 6DCT450, Removal).
3. General Equipment: Flat-bladed screwdriver
E114368
Installation
1.Special Tool(s): 308-784
308-784308-784
E114369
2.Refer to: Transfer Case (307-07 Transfer Case
- Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD/6-Speed Automatic Transaxle
- 6DCT450, Installation).
3. Refer to: Transfer Case Fluid Level Check
(307-07 Transfer Case - Vehicles With:
5-Speed Automatic Transaxle - AW55
AWD/6-Speed Automatic Transaxle -
6DCT450, General Procedures).
G1183024en2008.50 Kuga8/2011
307-01- 68
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 68
REMOVAL AND INSTALLATION
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5.Refer to: Selector Lever Cable Adjustment -
Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD (307-05 Automatic
Transmission/Transaxle External Controls -
Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD/6-Speed Automatic Transaxle
- 6DCT450, General Procedures).
E114436
6.
E114507
7.
E114505
8.
E114504
G1163634en2008.50 Kuga8/2011
307-01- 80
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 80
REMOVAL AND INSTALLATION
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37.Torque: 25Nm
E114606
38.Refer to: Selector Lever Cable Adjustment -
Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD (307-05 Automatic
Transmission/Transaxle External Controls -
Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD/6-Speed Automatic Transaxle
- 6DCT450, General Procedures).
E114436
39. Torque: 48
G1163646en2008.50 Kuga8/2011
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Nm1.
2. Torque: 25
Nm
3. Torque: 10Nm
E114615
307-01-
99
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 99
INSTALLATION
x2
x41
3
2

SECTION 307-02 Transmission/Transaxle Cooling—
Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450
VEHICLE APPLICATION: 2008.50 Kuga
PA G E
CONTENTS
DESCRIPTION AND OPERATION
307-02-2
Transmission Cooling (Component Location) .....................................................................
307-02-3
Transmission Cooling (Overview) ........................................................................\
...............
307-02-3
Overview ........................................................................\
.....................................................
REMOVAL AND INSTALLATION 307-02-4
Transmission Fluid Cooler — Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD .
307-02-8
Transmission Fluid Cooler Tubes — Vehicles With: 5-Speed Automatic Transaxle - AW55
AWD ........................................................................\
..........................................................
307-02- 1
Transmission/Transaxle Cooling
— Vehicles With: 5-Speed
Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450
307-02- 1
.
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Transmission Cooling – Component Location
1
2
3
4
E112583
Description
Item
The transmission fluid cooler.
1
Push connect fittings
2Description
Item
From transmission fluid cooler to
transmission
3
From transmission to transmission fluid
cooler
4
G1163663en2008.50 Kuga8/2011
307-02-
2
Transmission/Transaxle Cooling
— Vehicles With: 5-Speed
Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450
307-02- 2
DESCRIPTION AND OPERATION
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Transmission Cooling – Overview
Overview
The transmission fluid cooler is secured on the
radiator.
The transmission fluid cooler operates according
to the heat exchanger principle. The ram air
passing through the radiator withdraws heat from
the transmission fluid.
G1163664en2008.50 Kuga8/2011
307-02-3
Transmission/Transaxle Cooling
— Vehicles With: 5-Speed
Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450
307-02- 3
DESCRIPTION AND OPERATION
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Transmission Fluid Cooler — Vehicles With: 5-Speed AutomaticTransaxle - AW55 AWD
Removal
NOTE: Removal steps in this procedure may
contain installation details.
1. Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
2.
x2
x4
x2
x4
E114921
3.
x4x4
E114919
4. If equipped.
2.
1212
E114920
5.
G1163667en2008.50 Kuga8/2011
307-02- 4
Transmission/Transaxle Cooling
— Vehicles With: 5-Speed
Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450
307-02- 4
REMOVAL AND INSTALLATION
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E114922
7.Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
8.
E98184
G1163667en2008.50 Kuga8/2011
307-02- 5
Transmission/Transaxle Cooling
— Vehicles With: 5-Speed
Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450
307-02- 5
REMOVAL AND INSTALLATION
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E114924
6. CAUTION: Make sure that all openings
are sealed.
9.
30 mm
E98183