ignition FORD POSTAL EXPLORER 2000 2.G User Guide

Always set the parking brake fully and make sure the gearshift is
latched in P (Park). Turn off the ignition whenever you leave
your vehicle.
If the parking brake is fully released, but the brake warning lamp
remains illuminated, the brakes may not be working properly.
See your dealer or a qualified service technician.
Driving with a 5±speed automatic transmission
Understanding gearshift positions
Hold the brake pedal down while you move the gearshift lever
from P (Park) to another position. If you do not hold the brake
pedal down, your vehicle may move unexpectedly and injure someone.
P (Park)
To put your vehicle in gear, start the engine, depress the brake pedal,
then move gearshift lever out of P (Park).
Always come to a complete stop
before shifting into P (Park). Make
sure the gearshift lever is securely
latched in P (Park). This position
locks the transmission and prevents
the rear wheels from turning.
Always set the parking brake fully and make sure the gearshift is
latched in P (Park). Turn off the ignition whenever you leave
your vehicle.
R (Reverse)
With the gearshift in R (Reverse),
the vehicle will move backward.
Always come to a complete stop
before shifting into and out of R
(Reverse).
Driving
26

RESETTING THE FUEL PUMP SHUT-OFF SWITCH
The fuel pump shut-off switch is a device intended to stop the electric
fuel pump when your vehicle has been involved in a substantial jolt.
After a collision, if the engine cranks but does not start, the fuel pump
shut-off switch may have been activated.
The fuel pump shut-off switch is located in the center of the dash on the
dash panel.
Use the following procedure to reset
the fuel pump shut-off switch.
1. Turn the ignition to the OFF
position.
2. Check the fuel system for leaks.
3. If no fuel leak is apparent, reset
the fuel pump shut-off switch by
pushing in on the reset button.
4. Turn the ignition to the ON
position. Pause for a few seconds and return the key to the OFF
position.
5. Make a further check for leaks in the fuel system.
FUSES AND RELAYS
Fuses
If electrical components in the
vehicle are not working, a fuse may
have blown. Blown fuses are
identified by a broken wire within
the fuse. Check the appropriate
fuses before replacing any electrical
components.
Always replace a fuse with one that has the specified amperage
rating. Using a fuse with a higher amperage rating can cause
severe wire damage and could start a fire.
15
Roadside emergencies
29

Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment
Fuse Panel Description
15 7.5A Alternator
16 30A Windshield Wiper Motor, Wiper Hi-Lo Relay,
Wiper Run/Park Relay
17 25A Cigar Lighter
18 Ð Not Used
19 25A EEC System, Ignition Coil
20 Ð Not Used
21 15A Flasher (Hazard)
22 Ð Not Used
23 Ð Not Used
24 7.5A Starter Interrupt Relay
25 7.5A Speedometer
26 10A Interior Lamp Relay
27 15A Backup Lamps , Overdrive Cancel
28 Ð Not Used
29 Ð Not Used
30 Ð Not Used
31 Ð Not Used
32 Ð Not Used
33 5A Headlamps (Highbeams)
34 Ð Not Used
35 7.5A RH Park Lamps
36 7.5A LH Park Lamps
Power distribution box
The power distribution box is located in the engine compartment. The
power distribution box contains high-current fuses that protect your
vehicle's main electrical systems from overloads.
Always disconnect the battery before servicing high current
fuses.
Roadside emergencies
32

Always replace the cover to the Power Distribution Box before
reconnecting the battery or refilling fluid reservoirs.
If the battery has been disconnected and reconnected, refer to the
Batterysection of theMaintenance and carechapter.
The high-current fuses are coded as follows:
Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box Description
1 Ð Not Used
2 30A** EEC Power
3 20A** Fuel System
4 30A** Headlamps
5 50A** ABS System
6 30A** ABS System
7 Ð Not Used
8 Ð Not Used
9 40A** Blower Motor
10 Ð Not Used
11 Ð Not Used
12 Ð Not Used
13 60A** I/P Fuse Panel
14 50A** Ignition
1 15A* Parking Lamps
2 Ð Not Used
3 Ð Not Used
4 Ð Not Used
5 10A* EEC Memory
6 Ð Not Used
14
175A
13
12
10 9
87
6
65
5 4
4 3
3 2
21
1 11109 11
8
476
21
35
D10DE2
Roadside emergencies
33

Running out of fuel
Avoid running out of fuel because this situation may have an adverse
affect on powertrain components.
If you have run out of fuel:
²You may need to cycle the ignition from OFF to ON several times after
refueling, to allow the fuel system to pump the fuel from the tank to
the engine.
²Your ªCheck Engineº indicator may come on. For more information on
the ªCheck Engineº indicator, refer to theInstrumentationchapter.
Fuel Filler Cap
Your fuel tank filler cap has an indexed design with a 1/8 turn on/off
feature.
When fueling your vehicle:
1. Turn the engine off.
2. Carefully turn the filler cap counterclockwise 1/8 of a turn until it
stops.
3. Pull to remove the cap from the fuel filler pipe.
4. To install the cap, align the tabs on the cap with the notches on the
filler pipe.
5. Turn the filler cap clockwise 1/8 of a turn until it stops.
If the ªService Engine Soon/Check Engineº indicator comes on and stays
on after you start the engine, the fuel filler cap may not be properly
installed. Turn off the engine, remove the fuel filler cap, align the cap
properly and reinstall it.
If you must replace the fuel filler cap, replace it with a fuel filler
cap that is designed for your vehicle. The customer warranty may
be void for any damage to the fuel tank or fuel system if the
correct genuine Ford or Motorcraft fuel filler cap is not used.
The fuel system may be under pressure. If the fuel filler cap is
venting vapor or if you hear a hissing sound, wait until it stops
before completely removing the fuel filler cap. Otherwise, fuel may
spray out and injure you or others.
Maintenance and care
69

If you do not use the proper fuel filler cap, excessive pressure or
vacuum in the fuel tank may damage the fuel system or cause
the fuel cap to disengage in a collision, which may result in possible
personal injury.
Fuel Filter
Your vehicle is equipped with a fuel filter which is fuel ethanol compatible.
charging system warning light, Refer to the scheduled maintenance guide
for the appropriate intervals for changing the fuel filter.
Replace the fuel filter with an authorized Motorcraft part. The
customer warranty may be void for any damage to the fuel system
if an authorized Motorcraft fuel filter is not used.
EMISSION CONTROL SYSTEM
Your vehicle is equipped with various emission control components and a
catalytic converter which will enable your vehicle to comply with
applicable exhaust emission standards. To make sure that the catalytic
converter and other emission control components continue to work
properly:
²Use only the specified fuels listed.
²Avoid running out of fuel.
²Do not turn off the ignition while your vehicle is moving, especially at
high speeds.
²Have the items listed in your scheduled maintenance guide performed
according to the specified schedule.
The scheduled maintenance items listed in the scheduled maintenance
guide are essential to the life and performance of your vehicle and to its
emissions system.
If other than Ford, Motorcraft or Ford-authorized parts are used for
maintenance replacements or for service of components affecting
emission control, such non-Ford parts should be equivalent to genuine
Ford Motor Company parts in performance and durability.
Do not park, idle, or drive your vehicle in dry grass or other dry
ground cover. The emission system heats up the engine
compartment and exhaust system, which can start a fire.
Maintenance and care
70

ENGINE DATA
Engine 4.0L SOHC V6 engine
Cubic inches 245
Required fuel 87 octane and/or E85
Firing order 1-4-2-5-3-6
Spark plug gap 1.3-1.4 mm (0.052-0.056 inch)
Ignition system EDIS
Compression ratio 9.7:1
VEHICLE IDENTIFICATION NUMBER
Incomplete vehicles
On completed derivations of incomplete vehicles, the certification label is
affixed at a location determined by a subsequent stage manufacturer of
the completed vehicle. In these cases the completed vehicle is
manufactured in two or more stages by two or more separate
manufacturers.
Capacities and specifications
74

Gauges ...........................................9
battery voltage gauge ...............11
engine coolant
temperature gauge ...................10
engine oil pressure gauge ........11
fuel gauge ..................................12
odometer ...................................10
speedometer ...............................9
trip odometer ............................11
Headlamps ...................................13
flash to pass ..............................14
high beam ..............................8,13
turning on and off ....................13
Ignition ....................................14,74
Inspection/maintenance (I/M)
testing ..........................................71
Instrument panel
cluster ..........................................6
lighting up
panel and interior .....................13
Jump-starting your vehicle ........37
Keys
positions of the ignition ...........14
Lamps
cargo lamps ...............................13
headlamps .................................13
headlamps, flash to pass ..........14
instrument panel, dimming .....13
Lane change indicator
(see Turn signal) ........................16
Lights, warning and indicator ......6
anti-lock brakes (ABS) .........8,23
brake ............................................7
charging system ..........................9
high beam ...................................8
overdrive off ................................8
safety belt ...................................7
service engine soon ....................6
turn signal indicator ...................8
Lubricant specifications ........73,74
Manual transmission
fluid capacities ..........................72lubricant specifications ............74
Motorcraft parts .....................70,72
Octane rating ..............................68
Odometer .....................................10
Oil (see Engine oil) ....................48
Overdrive .....................................16
Parking brake ..............................23
Parts (see Motorcraft parts) ......72
Power distribution box
(see Fuses) .................................32
Power steering ............................24
fluid, checking and adding ......56
fluid, refill capacity ..................72
fluid, specifications ..............73,74
Relays .....................................29,34
Safety defects, reporting ............75
Safety restraints
warning light and chime .........7,9
Servicing your vehicle ................46
Spark plugs, specifications ....72,74
Special notice ................................3
utility-type vehicles ....................3
Specification chart,
lubricants ................................73,74
Speedometer .................................9
Starting your vehicle .............17,19
jump starting ............................37
Steering wheel
tilting .........................................15
Tires ..............................35,61,62,63
changing ....................................35
checking the pressure ..............63
replacing ....................................64
rotating ......................................63
snow tires and chains ..............64
tire grades .................................62
treadwear ..................................62
Towing .........................................63
wrecker ......................................43
Transmission ...............................25
fluid, checking and adding
(automatic) ...............................56
Index
77