fuel pump FORD POSTAL EXPLORER 2000 2.G Owners Manual

These are some of the symbols you may see on your vehicle.
Vehicle Symbol Glossary
Safety Alert
See Owner's Guide
Fasten Safety BeltAir Bag-Front
Air Bag-SideChild Seat
Child Seat Installation
WarningChild Seat Tether
Anchorage
Brake SystemAnti-Lock Brake System
Brake Fluid -
Non-Petroleum BasedTraction Control
Master Lighting SwitchHazard Warning Flasher
Fog Lamps-FrontFuse Compartment
Fuel Pump ResetWindshield Wash/Wipe
Windshield
Defrost/DemistRear Window
Defrost/Demist
Power Windows
Front/RearPower Window Lockout
Introduction
4

The BRAKE warning lamp in the
instrument cluster illuminates and
remains illuminated (when the
ignition is turned ON) until the
parking brake is released.
The parking brake is not recommended to stop a moving vehicle.
However, if the normal brakes fail, the parking brake can be used to stop
your vehicle in an emergency. Since the parking brake applies only the
rear brakes, the vehicle's stopping distance will increase greatly and the
handling of your vehicle will be adversely affected.
Always set the parking brake fully and make sure that the
gearshift is securely latched in P (Park) (automatic
transmission) or in 1 (First) (manual transmission).
Push the control on the end of the
parking brake and push the handle
down to release the brake. Driving
with the parking brake on will cause
the brakes to wear out quickly and
reduce fuel economy.
STEERING
Your vehicle is equipped with power steering. Power steering uses energy
from the engine to help steer the vehicle.
To prevent damage to the power steering pump:
²Never hold the steering wheel to the extreme right or the extreme left
for more than a few seconds when the engine is running.
²Do not operate the vehicle with a low power steering pump fluid level
(below the MIN mark on the reservoir).
If the power steering system breaks down (or if the engine is turned
off), you can steer the vehicle manually, but it takes more effort.
!
BRAKE
Driving
24

RESETTING THE FUEL PUMP SHUT-OFF SWITCH
The fuel pump shut-off switch is a device intended to stop the electric
fuel pump when your vehicle has been involved in a substantial jolt.
After a collision, if the engine cranks but does not start, the fuel pump
shut-off switch may have been activated.
The fuel pump shut-off switch is located in the center of the dash on the
dash panel.
Use the following procedure to reset
the fuel pump shut-off switch.
1. Turn the ignition to the OFF
position.
2. Check the fuel system for leaks.
3. If no fuel leak is apparent, reset
the fuel pump shut-off switch by
pushing in on the reset button.
4. Turn the ignition to the ON
position. Pause for a few seconds and return the key to the OFF
position.
5. Make a further check for leaks in the fuel system.
FUSES AND RELAYS
Fuses
If electrical components in the
vehicle are not working, a fuse may
have blown. Blown fuses are
identified by a broken wire within
the fuse. Check the appropriate
fuses before replacing any electrical
components.
Always replace a fuse with one that has the specified amperage
rating. Using a fuse with a higher amperage rating can cause
severe wire damage and could start a fire.
15
Roadside emergencies
29

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box Description
7 15A* Horn
8 Ð Not Used
9 Ð Not Used
10 30A* Alternator System
11 15A* EEC Hego System
1 Ð LH Headlamp Relay
2 Ð Horn Relay
3 Ð RH Headlamp Relay
4 Ð Starter Relay
5 Ð EEC Power Relay
6 Ð Blower Relay
Diode 2 Ð EEC Diode
* Mini Fuses ** Maxi Fuses
Relay module
The relay box is located in the right front corner of the engine
compartment.
The relays are coded as follows:
Relay location Description
1 Side Marker Isolation Relay
2 Fuel Pump Relay
3 LH Repeater/Marker Relay
4 RH Repeater/Marker Relay
5 Rear Hazard Isolation Relay
6 LH Turn/Hazard Relay
7 RH Turn/Hazard Relay
12
34
56
7
Roadside emergencies
34

²Be particularly careful if you are taking ªAntabuseº or other forms of
disulfiram for the treatment of alcoholism. Breathing gasoline vapors,
or skin contact could cause an adverse reaction. In sensitive
individuals, serious personal injury or sickness may result. If fuel is
splashed on the skin, promptly wash skin thoroughly with soap and
water. Consult a physician immediately if you experience an adverse
reaction.
When refueling always shut the engine off and never allow
sparks or open flames near the filler neck. Never smoke while
refueling. Fuel vapor is extremely hazardous under certain conditions.
Care should be taken to avoid inhaling excess fumes.
The flow of fuel through a fuel pump nozzle can produce static
electricity, which can cause a fire if fuel is pumped into an
ungrounded fuel container.
Use the following guidelines to avoid static build-up when filling an
ungrounded fuel container:
²Place approved fuel container on the ground.
²DO NOT fill a fuel container while it is in the vehicle.
²Keep the fuel pump nozzle in contact with the fuel container while
filling.
²DO NOT use a device that would hold the fuel pump handle in the fill
position.
Choosing the right fuel
Use only UNLEADED FUEL. The use of leaded fuel is prohibited by law
and could damage your vehicle.
Do not use fuel containing methanol. It can damage critical fuel system
components.
Your vehicle was not designed to use fuel or fuel additives with metallic
compounds, including manganese-based compounds containing MMT.
Repairs to correct the effects of using a fuel for which your vehicle was
not designed may not be covered by your warranty.
Maintenance and care
67

Running out of fuel
Avoid running out of fuel because this situation may have an adverse
affect on powertrain components.
If you have run out of fuel:
²You may need to cycle the ignition from OFF to ON several times after
refueling, to allow the fuel system to pump the fuel from the tank to
the engine.
²Your ªCheck Engineº indicator may come on. For more information on
the ªCheck Engineº indicator, refer to theInstrumentationchapter.
Fuel Filler Cap
Your fuel tank filler cap has an indexed design with a 1/8 turn on/off
feature.
When fueling your vehicle:
1. Turn the engine off.
2. Carefully turn the filler cap counterclockwise 1/8 of a turn until it
stops.
3. Pull to remove the cap from the fuel filler pipe.
4. To install the cap, align the tabs on the cap with the notches on the
filler pipe.
5. Turn the filler cap clockwise 1/8 of a turn until it stops.
If the ªService Engine Soon/Check Engineº indicator comes on and stays
on after you start the engine, the fuel filler cap may not be properly
installed. Turn off the engine, remove the fuel filler cap, align the cap
properly and reinstall it.
If you must replace the fuel filler cap, replace it with a fuel filler
cap that is designed for your vehicle. The customer warranty may
be void for any damage to the fuel tank or fuel system if the
correct genuine Ford or Motorcraft fuel filler cap is not used.
The fuel system may be under pressure. If the fuel filler cap is
venting vapor or if you hear a hissing sound, wait until it stops
before completely removing the fuel filler cap. Otherwise, fuel may
spray out and injure you or others.
Maintenance and care
69

Air cleaner filter .........................72
Antifreeze
(see Engine coolant) ..................51
Anti-lock brake system
(see Brakes) ...........................22,23
Automatic transmission
driving an automatic
overdrive ...................................26
fluid, adding ..............................56
fluid, checking ..........................56
fluid, refill capacities ................72
fluid, specification ....................74
Axle
lubricant specifications .......73,74
refill capacities ..........................72
Battery .........................................59
acid, treating emergencies .......59
charging system warning light ..9
jumping a disabled battery ......37
maintenance-free ......................59
replacement, specifications .....72
servicing ....................................59
voltage gauge ............................11
Brakes ..........................................22
anti-lock ................................22,23
anti-lock brake system
(ABS) warning light ..............8,23
brake warning light ....................7
fluid, checking and adding ......50
fluid, refill capacities ................72
fluid, specifications ..............73,74
lubricant specifications .......73,74
shift interlock ............................25
Break-in period .............................3
Capacities for refilling fluids ......72
Coolant
checking and adding ................51
refill capacities .....................55,72
specifications .......................73,74
Dipstick
automatic transmission fluid ...56
engine oil ...................................48Doors
lubricant specifications ............73
Driveline universal
joint and slip yoke ......................58
Emergencies, roadside
jump-starting ............................37
Emission control system ............70
Engine ..........................................74
check engine/service engine
soon light ....................................6
coolant .......................................51
idle speed control .....................59
lubrication specifications ....73,74
refill capacities ..........................72
service points ............................47
starting after a collision ...........29
Engine oil ....................................48
checking and adding ................48
dipstick ......................................48
filter, specifications .............49,72
recommendations .....................49
refill capacities ..........................72
specifications .......................73,74
Exhaust fumes ............................20
Fluid capacities ...........................72
Fuel ..............................................65
cap .............................................69
capacity .....................................72
choosing the right fuel .............67
detergent in fuel .......................68
filling your
vehicle with fuel ..................65,69
filter, specifications .............70,72
fuel pump shut-off switch .......29
gauge .........................................12
octane rating ........................68,74
quality ........................................68
running out of fuel ...................69
safety information relating
to automotive fuels ..................65
Fuses .......................................29,30
Gas cap (see Fuel cap) ..............69
Index
76