ignition FORD POSTAL EXPLORER 2001 2.G User Guide

If your vehicle gets stuck in mud or snow it may be rocked out by
shifting between forward and reverse gears, stopping between shifts, in a
steady pattern. Press lightly on the accelerator in each gear.
Do not rock the vehicle if the engine is not at normal operating
temperature or damage to the transmission may occur.
Do not rock the vehicle for more than a few minutes or damage
to the transmission and tires may occur or the engine may
overheat.
Always set the parking brake fully and make sure the gearshift is
latched in P (Park). Turn off the ignition whenever you leave
your vehicle.
If the parking brake is fully released, but the brake warning lamp
remains illuminated, the brakes may not be working properly.
See your dealer or a qualified service technician.
Driving with a 5±speed automatic transmission
Your automatic transmission electronically controls the shift feel by using
an adaptive learning strategy. This feature is designed to increase
durability, and provide consistent shift feel over the life of the vehicle. It is
normal for a new transmission to shift firmly. This operation is considered
normal and will not affect function or durability of the transmission. Once
the vehicle is at operating temperature it may take several shifts at the
same operating condition for the transmission to properly adapt. Over time
the adaptive learning process will fully update transmission operation. The
more varied the driving habits, speed and torque, the longer it may take to
adapt but the more complete the process will be.
When the battery is disconnected or a new battery installed, the
transmission must learn its adaptive strategy. As a result of this, the
transmission may shift firmly. This operation is considered normal and
will fully update transmission operation to its optimum shift feel.
Driving
27

Understanding gearshift positions
Hold the brake pedal down while you move the gearshift lever
from P (Park) to another position. If you do not hold the brake
pedal down, your vehicle may move unexpectedly and injure someone.
P (Park)
To put your vehicle in gear, start the engine, depress the brake pedal,
then move gearshift lever out of P (Park).
Always come to a complete stop
before shifting into P (Park). Make
sure the gearshift lever is securely
latched in P (Park). This position
locks the transmission and prevents the rear wheels from turning.
Always set the parking brake fully and make sure the gearshift is
latched in P (Park). Turn off the ignition whenever you leave
your vehicle.
R (Reverse)
With the gearshift in R (Reverse),
the vehicle will move backward.
Always come to a complete stop
before shifting into and out of R
(Reverse).
N (Neutral)
With the gearshift lever in N
(Neutral), the vehicle can be started
and is free to roll. Hold the brake
pedal down while in this position.
(Overdrive)
The normal driving position for the
best fuel economy. Transmission
operates in gears one through five.
Driving
28

Sand
When driving over sand, try to keep all four wheels on the most solid
area of the trail. Do not reduce the tire pressures but shift to a lower
gear and drive steadily through the terrain. Apply the accelerator slowly
and avoid spinning the wheels.
Mud and water
If you must drive through high water, drive slowly. Traction or brake
capability may be limited.
When driving through water, determine the depth; avoid water higher
than the bottom of the hubs (if possible) and proceed slowly. If the
ignition system gets wet, the vehicle may stall.
Once through water, always try the brakes. Wet brakes do not stop the
vehicle as effectively as dry brakes. Drying can be improved by moving
your vehicle slowly while applying light pressure on the brake pedal.
After driving through mud, clean off residue stuck to rotating driveshafts
and tires. Excess mud stuck on tires and rotating driveshafts causes an
imbalance that could damage drive components.
If the transmission, transfer case or front axle are submerged in water,
their fluids should be checked and changed, if necessary.
Water intrusion into the transmission may damage the
transmission.
If the rear axle is submerged in water, the rear axle lubricant should be
checked and changed, if necessary. The rear axle is filled with a
synthetic lubricant and does not normally require a lubricant change for
the life of the vehicle. Rear axle lubricant quantities should not need to
be checked unless a leak is suspected.
Driving on hilly or sloping terrain
When climbing a steep hill, start in a lower gear rather than downshifting
to a lower gear from a higher gear once the ascent has started. This
reduces the strain on the engine.
When descending a steep hill, avoid sudden braking. Shift to a lower gear
when added engine braking is desired.
Automatic transmissions may shift frequently while driving up steep
grades. Eliminate frequent shifting by shifting out of
(Overdrive) into
D (Drive).
Driving
32

RESETTING THE FUEL PUMP SHUT-OFF SWITCHFUEL
RESET
The fuel pump shut-off switch is a device intended to stop the electric
fuel pump when your vehicle has been involved in a substantial jolt.
After a collision, if the engine cranks but does not start, the fuel pump
shut-off switch may have been activated.
The fuel pump shut-off switch is located in the center of the dash on the
dash panel.
Use the following procedure to reset
the fuel pump shut-off switch.
1. Turn the ignition to the OFF
position.
2. Check the fuel system for leaks.
3. If no fuel leak is apparent, reset
the fuel pump shut-off switch by
pushing in on the reset button.
4. Turn the ignition to the ON
position. Pause for a few seconds and return the key to the OFF
position.
5. Make a further check for leaks in the fuel system.
FUSES AND RELAYS
Fuses
If electrical components in the
vehicle are not working, a fuse may
have blown. Blown fuses are
identified by a broken wire within
the fuse. Check the appropriate
fuses before replacing any electrical
components.
Always replace a fuse with one that has the specified amperage
rating. Using a fuse with a higher amperage rating can cause
severe wire damage and could start a fire.
15
Roadside emergencies
34

Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment
Fuse Panel Description
13 15A EEC System, Stop Lamps, Four Wheel
Anti-Lock Brake System (4WABS),
4 x 4 Module
14 10A Four Wheel Anti-Lock Brake System
(4WABS) Module
15 7.5A Alternator Warning Lamp
16 30A Windshield Wiper Motor, Wiper Module
17 25A Cigar Lighter
18 Ð Not Used
19 25A EEC System, Ignition Coil
20 Ð Not Used
21 15A Flasher (Hazard)
22 Ð Not Used
23 Ð Not Used
24 7.5A Starter Relay
25 7.5A Speedometer
26 10A Interior Lamps
27 15A Backup Lamps, Overdrive Cancel
28 Ð Not Used
29 Ð Not Used
30 Ð Not Used
31 Ð Not Used
32 Ð Not Used
33 5A Headlamps (Highbeams)
34 Ð Not Used
35 7.5A RH Park Lamps
36 7.5A LH Park Lamps
Power distribution box
The power distribution box is located in the engine compartment. The
power distribution box contains high-current fuses that protect your
vehicle's main electrical systems from overloads.
Roadside emergencies
37

Always disconnect the battery before servicing high current
fuses.
Always replace the cover to the Power Distribution Box before
reconnecting the battery or refilling fluid reservoirs.
If the battery has been disconnected and reconnected, refer to the
Batterysection of theMaintenance and carechapter.
The high-current fuses are coded as follows:
Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box Description
1 20A**4 x 4 System
2 30A** EEC Power
3 20A** Fuel System
4 30A** Headlamps
5 50A** ABS System
6 30A** ABS System
7 Ð Not Used
8 Ð Not Used
9 40A** Blower Motor
10 Ð Not Used
11 Ð Not Used
12 Ð Not Used
13 60A** I/P Fuse Panel
14 50A** Ignition
1 15A* Parking Lamps
14
175A
13
12
10 9
87
6
65
5 4
4 3
3 2
21
1 11109 11
8
476
21
35
D10DE2
Roadside emergencies
38

If you have run out of fuel:
²You may need to cycle the ignition from OFF to ON several times after
refueling, to allow the fuel system to pump the fuel from the tank to
the engine.
²Your ªCheck Engineº indicator may come on. For more information on
the ªCheck Engineº indicator, refer to theInstrumentationchapter.
Fuel Filler Cap
Your fuel tank filler cap has an indexed design with a 1/8 turn on/off feature.
When fueling your vehicle:
1. Turn the engine off.
2. Carefully turn the filler cap counterclockwise 1/8 of a turn until it
stops.
3. Pull to remove the cap from the fuel filler pipe.
4. To install the cap, align the tabs on the cap with the notches on the
filler pipe.
5. Turn the filler cap clockwise 1/8 of a turn until it stops.
If the ªService Engine Soon/Check Engineº indicator comes on and stays
on after you start the engine, the fuel filler cap may not be properly
installed. Turn off the engine, remove the fuel filler cap, align the cap
properly and reinstall it.
If you must replace the fuel filler cap, replace it with a fuel filler
cap that is designed for your vehicle. The customer warranty may
be void for any damage to the fuel tank or fuel system if the
correct genuine Ford or Motorcraft fuel filler cap is not used.
The fuel system may be under pressure. If the fuel filler cap is
venting vapor or if you hear a hissing sound, wait until it stops
before completely removing the fuel filler cap. Otherwise, fuel may
spray out and injure you or others.
If you do not use the proper fuel filler cap, excessive pressure or
vacuum in the fuel tank may damage the fuel system or cause
the fuel cap to disengage in a collision, which may result in possible
personal injury.
Maintenance and care
77

Fuel Filter
Your vehicle is equipped with a fuel filter which is fuel ethanol
compatible. charging system warning light, Refer to the scheduled
maintenance guide for the appropriate intervals for changing the fuel
filter.
Replace the fuel filter with an authorized Motorcraft part. The
customer warranty may be void for any damage to the fuel system
if an authorized Motorcraft fuel filter is not used.
EMISSION CONTROL SYSTEM
Your vehicle is equipped with various emission control components and a
catalytic converter which will enable your vehicle to comply with
applicable exhaust emission standards. To make sure that the catalytic
converter and other emission control components continue to work
properly:
²Use only the specified fuels listed.
²Avoid running out of fuel.
²Do not turn off the ignition while your vehicle is moving, especially at
high speeds.
²Have the items listed in your scheduled maintenance guide performed
according to the specified schedule.
The scheduled maintenance items listed in the scheduled maintenance
guide are essential to the life and performance of your vehicle and to its
emissions system.
If other than Ford, Motorcraft or Ford-authorized parts are used for
maintenance replacements or for service of components affecting
emission control, such non-Ford parts should be equivalent to genuine
Ford Motor Company parts in performance and durability.
Do not park, idle, or drive your vehicle in dry grass or other dry
ground cover. The emission system heats up the engine
compartment and exhaust system, which can start a fire.
Illumination of the ªCheck Engineº light, charging system warning light
or the temperature warning light, fluid leaks, strange odors, smoke or
loss of engine power, could indicate that the emission control system is
not working properly.
Maintenance and care
78

Item Ford Part
Name or
equivalentFord Part
NumberFord
Specification
Rear axle Motorcraft SAE
80W-90
Premium Rear
Axle LubricantXY-80W90-QL WSP-M2C197-A
Windshield
washer fluidUltra-clear
Windshield
Washer
ConcentrateC9AZ-19550-AC ESR-M17P5-A
1DO NOT USE Ford Extended Life Engine Coolant F6AZ-19544-AA,
meeting Ford specification WSS-M97B44-D (orange in color) Refer to
Adding engine coolant,in theMaintenance and Carechapter.
ENGINE DATA
Engine 4.0L SOHC V6 engine
Cubic inches 245
Required fuel 87 octane and/or E85
Firing order 1-4-2-5-3-6
Spark plug gap 1.3-1.4 mm (0.052-0.056 inch)
Ignition system EDIS
Compression ratio 9.7:1
VEHICLE IDENTIFICATION NUMBER
Incomplete vehicles
On completed derivations of incomplete vehicles, the certification label is
affixed at a location determined by a subsequent stage manufacturer of
the completed vehicle. In these cases the completed vehicle is
manufactured in two or more stages by two or more separate
manufacturers.
Capacities and specifications
82

checking and adding ................54
dipstick ......................................54
filter, specifications ............55, 80
recommendations .....................55
refill capacities ..........................80
specifications ......................81±82
Exhaust fumes ............................21
F
Fluid capacities ...........................80
Four-Wheel Drive vehicles .........30
control trac ...............................17
description ................................30
driving off road .........................31
electronic shift ..........................17
Fuel ..............................................71
cap .............................................77
capacity .....................................80
choosing the right fuel .............74
detergent in fuel .......................76
filling your vehicle
with fuel ..............................71, 77
filter, specifications ............78, 80
fuel pump shut-off switch .......34
gauge .........................................12
octane rating .......................75, 82
quality ........................................75
running out of fuel ...................76
safety information relating
to automotive fuels ..................71
Fuses ......................................34±35
G
Gas cap (see Fuel cap) ..............77
Gauges ...........................................9
battery voltage gauge ...............11
engine coolant
temperature gauge ...................10engine oil pressure gauge ........11
fuel gauge ..................................12
odometer ...................................10
speedometer ...............................9
trip odometer ............................11
H
Headlamps ...................................13
flash to pass ..............................14
high beam .............................8, 13
turning on and off ....................13
I
Ignition ...................................14, 82
Inspection/
maintenance (I/M) testing .........79
Instrument panel
cluster ..........................................6
lighting up
panel and interior .....................13
J
Jack ..............................................40
positioning .................................40
storage .......................................40
Jump-starting your vehicle ........43
K
Keys
positions of the ignition ...........14
L
Lamps
cargo lamps ...............................13
headlamps .................................13
Index
85