lock FORD POSTAL EXPLORER 2001 2.G Owner's Manual

Item Description
1 Frame rails
2 Front bumper
3 Air dam
4 Tow chain notches
5 Wooden beam
6 Wooden spacer blocks
6
1
5
44
2
3
FRONT OF
VEHICLE
Roadside emergencies
50

The following is list of materials required for the wooden crossbeam and
spacer block assembly.
Item Quantity Description
1 1 4x4x60inch wood beam
2 4 2x4x6inch wood block
3 8 1/4 inch flat washer
4 8 1/4 inch hex nut
5 2 4x4x31/2inch wood block
6 8 1/4 x 7 inch carrage bolt
6
213
4
5
Roadside emergencies
51

SERVICE RECOMMENDATIONS
To help you service your vehicle:
²We highlight do-it-yourself items in the engine compartment for easy
location.
²We provide a scheduled maintenance guide which makes tracking
routine service easy.
If your vehicle requires professional service, your dealership can provide
the necessary parts and service. Check your ªWarranty Guideº to find out
which parts and services are covered.
Use only recommended fuels, lubricants, fluids and service parts
conforming to specifications. Motorcraft parts are designed and built to
provide the best performance in your vehicle.
PRECAUTIONS WHEN SERVICING YOUR VEHICLE
Be especially careful when inspecting or servicing your vehicle.
²Do not work on a hot engine.
²When the engine is running, make sure that loose clothing, jewelry or
long hair does not get caught up in moving parts.
²Do not work on a vehicle with the engine running in an enclosed
space, unless you are sure you have enough ventilation.
²Keep all lit cigarettes, open flames and other lit material away from
the battery and all fuel related parts.
If you disconnect the battery, the engine must ªrelearnº its idle
conditions before your vehicle will drive properly, as explained inBattery
in this chapter.
Working with the engine off
1. Set the parking brake and ensure the gearshift is securely latched in P
(Park).
2. Turn off the engine and remove the key.
3. Block the wheels to prevent the vehicle from moving unexpectedly.
Working with the engine on
1. Set the parking brake and ensure the gearshift is securely latched in P
(Park).
2. Block the wheels to prevent the vehicle from moving unexpectedly.
Maintenance and care
52

10. Air filter assembly
11. Engine coolant reservoir
ENGINE OIL
Checking the engine oil
Refer to the scheduled maintenance guide for the appropriate intervals
for checking the engine oil.
1. Make sure the vehicle is on level ground.
2. Turn the engine off and wait a few minutes for the oil to drain into the
oil pan.
3. Set the parking brake and ensure the gearshift is securely latched in P
(Park).
4. Open the hood. Protect yourself from engine heat.
5. Locate and carefully remove the engine oil level indicator (dipstick).
6. Wipe the indicator clean. Insert the indicator fully, then remove it
again.
²If the oil level isbetween the MIN and MAX marks,the oil level is
acceptable.DO NOT ADD OIL.
²If the oil level is below the MIN mark, add enough oil to raise the level
within the MIN-MAX range.
²Oil levels above the MAX mark may cause engine damage. Some oil
must be removed from the engine by a qualified service technician.
7. Put the indicator back in and ensure it is fully seated.
Adding engine oil
1. Check the engine oil. For instructions, refer toChecking the engine
oilin this chapter.
2. If the engine oil level is not within the normal range, add only certified
engine oil of the recommended viscosity. Remove the engine oil filler cap
and use a funnel to pour the engine oil into the opening.
3. Recheck the engine oil level. Make sure the oil level is not above the
FULL mark on the engine oil level indicator (dipstick).
4. Install the indicator and ensure it is fully seated.
5. Fully install the engine oil filler cap by turning the filler cap clockwise
until three clicks are heard or until it is latched.
Maintenance and care
54

²NEVER decrease the coolant concentration below 40%.
²Engine coolant concentrations above 60% or below 40% will
decrease the freeze protection characteristics of the engine
coolant and may cause engine damage.
Plain water may be added in an emergency, but youmustreplace it with
a 50/50 mixture of engine coolant and distilled water as soon as possible.
Check the coolant level in the reservoir before you drive your vehicle the
next few times (with the engine cool). If necessary, add a50/50
mixtureof engine coolant and distilled water to the engine coolant
reservoir until the coolant level is at the ªcold fill levelº or within the
ªcold fill rangeº as listed on the reservoir (depending upon application).
Have your dealer check the engine cooling system for leaks if you have
to add more than 1.0 liter (1.0 quart) of engine coolant per month.
To avoid scalding hot steam or coolant from being released from
the engine cooling system, never remove the reservoir cap while
the engine is running or hot. Failure to follow this warning may result
in damage to the engine's cooling system and possible severe personal
injury.
If you must remove the coolant cap, follow these steps to avoid personal
injury:
1. Before you remove the cap, turn the engine off and let it cool.
2. When the engine is cool, wrap a thick cloth around the cap. Slowly
turn cap counterclockwise until pressure begins to release.
3. Step back while the pressure releases.
4. When you are sure that all the pressure has been released, use the
cloth to turn it counterclockwise and remove the cap.
Recycled engine coolant
Ford Motor Company recommends the use of a recycled engine coolant
produced by Ford-approved processes.
Not all coolant recycling processes produce coolant which meets Ford
specification WSS-M97B51±A1. Use of a recycled engine coolant which
does not meet the Ford G05 specification may harm engine and cooling
system components.
Maintenance and care
60

²The vehicle may need to be driven to relearn the idle and fuel trim
strategy.
²If you do not allow the engine to relearn its idle trim, the idle
quality of your vehicle may be adversely affected until the idle
trim is eventually relearned.
When the battery is disconnected or a new battery installed, the
transmission must relearn its adaptive strategy. As a result of this, the
transmission may shift firmly. This operation is considered normal and
will not affect function or durability of the transmission. Over time the
adaptive learning process will fully update transmission operation to its
optimum shift feel.
If the battery has been disconnected or a new battery has been installed,
the clock and the preset radio stations must be reset once the battery is
reconnected.
²Always dispose of automotive
batteries in a responsible manner.
Follow your local authorized
standards for disposal. Call your
local authorized recycling center
to find out more about recycling
automotive batteries.
INFORMATION ABOUT UNIFORM TIRE QUALITY GRADING
New vehicles are fitted with tires
that have a rating on them called
Tire Quality Grades. The Quality
grades can be found where
applicable on the tire sidewall
between tread shoulder and
maximum section width. For
example:
²Treadwear 200 Traction AA Temperature A
These Tire Quality Grades are determined by standards that the United
States Department of Transportation has set.
LEAD
RETURN
RECYCLE
Maintenance and care
67

If you have run out of fuel:
²You may need to cycle the ignition from OFF to ON several times after
refueling, to allow the fuel system to pump the fuel from the tank to
the engine.
²Your ªCheck Engineº indicator may come on. For more information on
the ªCheck Engineº indicator, refer to theInstrumentationchapter.
Fuel Filler Cap
Your fuel tank filler cap has an indexed design with a 1/8 turn on/off feature.
When fueling your vehicle:
1. Turn the engine off.
2. Carefully turn the filler cap counterclockwise 1/8 of a turn until it
stops.
3. Pull to remove the cap from the fuel filler pipe.
4. To install the cap, align the tabs on the cap with the notches on the
filler pipe.
5. Turn the filler cap clockwise 1/8 of a turn until it stops.
If the ªService Engine Soon/Check Engineº indicator comes on and stays
on after you start the engine, the fuel filler cap may not be properly
installed. Turn off the engine, remove the fuel filler cap, align the cap
properly and reinstall it.
If you must replace the fuel filler cap, replace it with a fuel filler
cap that is designed for your vehicle. The customer warranty may
be void for any damage to the fuel tank or fuel system if the
correct genuine Ford or Motorcraft fuel filler cap is not used.
The fuel system may be under pressure. If the fuel filler cap is
venting vapor or if you hear a hissing sound, wait until it stops
before completely removing the fuel filler cap. Otherwise, fuel may
spray out and injure you or others.
If you do not use the proper fuel filler cap, excessive pressure or
vacuum in the fuel tank may damage the fuel system or cause
the fuel cap to disengage in a collision, which may result in possible
personal injury.
Maintenance and care
77

A
Air cleaner filter .........................80
Antifreeze
(see Engine coolant) ..................57
Anti-lock brake system
(see Brakes) ..........................23±24
Automatic transmission
driving an automatic
overdrive ...................................27
fluid, adding ..............................62
fluid, checking ..........................62
fluid, refill capacities ................80
fluid, specification ....................82
Axle
lubricant specifications ......81±82
refill capacities ..........................80
B
Battery .........................................65
acid, treating emergencies .......65
charging system warning light ..9
jumping a disabled battery ......43
maintenance-free ......................65
replacement, specifications .....80
servicing ....................................65
voltage gauge ............................11
Brakes ..........................................23
anti-lock ...............................23±24
anti-lock brake system
(ABS) warning light .............8, 24
brake warning light ....................7
fluid, checking and adding ......56
fluid, refill capacities ................80
fluid, specifications .............81±82
lubricant specifications ......81±82
shift interlock ............................26
Break-in period .............................3C
Capacities for refilling fluids ......80
Coolant
checking and adding ................57
refill capacities ....................61, 80
specifications ......................81±82
D
Dipstick
automatic transmission fluid ...62
engine oil ...................................54
Doors
lubricant specifications ............81
Driveline universal
joint and slip yoke ......................64
Driving under special
conditions ....................................32
mud ......................................31±32
sand ...........................................32
snow and ice .......................31, 33
through water ...........................32
E
Emergencies, roadside
jump-starting ............................43
Emission control system ............78
Engine ..........................................82
check engine/
service engine soon light ...........6
coolant .......................................57
idle speed control .....................65
lubrication specifications ...81±82
refill capacities ..........................80
service points ............................53
starting after a collision ...........34
Engine oil ....................................54
Index
84

headlamps, flash to pass ..........14
instrument panel, dimming .....13
Lane change indicator
(see Turn signal) ........................16
Lights, warning and indicator ......6
anti-lock brakes (ABS) ........8, 24
brake ............................................7
charging system ..........................9
high beam ...................................8
overdrive off ................................8
safety belt ...................................7
service engine soon ....................6
turn signal indicator ...................8
Lubricant specifications .......81±82
M
Manual transmission
fluid capacities ..........................80
lubricant specifications ............82
Motorcraft parts ....................78, 80
O
Octane rating ..............................75
Odometer .....................................10
Oil (see Engine oil) ....................54
Overdrive .....................................16
P
Parking brake ..............................24
Parts (see Motorcraft parts) ......80
Power distribution box
(see Fuses) .................................37Power steering ............................25
fluid, checking and adding ......62
fluid, refill capacity ..................80
fluid, specifications .............81±82
R
Relays ....................................34, 39
S
Safety defects, reporting ............83
Safety restraints
warning light and chime ........7, 9
Servicing your vehicle ................52
Spark plugs, specifications ...80, 82
Special notice ................................3
utility-type vehicles ....................3
Specification chart,
lubricants ...............................81±82
Speedometer .................................9
Starting your vehicle ............18±21
jump starting ............................43
Steering wheel
tilting .........................................15
T
Tires .................................40, 67±69
changing ....................................40
checking the pressure ..............69
replacing ....................................70
rotating ......................................69
snow tires and chains ..............71
tire grades .................................68
treadwear ..................................68
Towing .........................................69
wrecker ......................................49
Index
86