service FORD RANGER 1996 2.G Workshop Manual

270
*
[SV07900(ALL)04/95]
In some parts of the country, ªpremiumº grade fuels are sold
with octane ratings of less than 91, especially in high altitude
areas. It is recommended that you use only those ªpremiumº
fuels with an octane rating of 91 or higher.
*
[SV07950(ALL)02/95]
Fuel Quality
*
[SV08000(ALL)06/95]
If you are experiencing starting, rough idle or hesitation
problems when the engine is cold, it may be caused by fuel
with low volatility. Try a different brand of fuel. If the
condition persists, see your dealer or a qualified service
technician.
*
[SV08050(ALL)09/95]
Using a high-quality fuel makes your vehicle more responsive
and maintains its good fuel economy and emissions by:
*
[SV08100(ALL)04/95]
n
minimizing deposits in fuel injectors, combustion chambers
and on intake valves.
*
[SV08150(ALL)08/95]
n
assuring quick starting and smooth warm-up.
*
[SV08200(ALL)08/95]
n
protecting the fuel system from vapor lock in very hot
weather, which causes the engine to hesitate or stall and
makes restarts difficult.
*
[SV08250(ALL)08/95]
n
protecting your fuel system from rusting.
*
[SV08300(ALL)08/95]
n
preventing the fuel lines from freezing.
*
[SV08350(ALL)06/95]
n
preventing the fuel system from ªgumming upº when your
vehicle is not used for long periods of time.
*
[SV08400(ALL)06/95]
It should not be necessary to add any aftermarket products to
your fuel tank if you continue to use a high-quality fuel.
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282
[SV20475(ALL)09/95]
Severe winter climate
[SV20490(ALL)09/95]
If you drive in extremely cold climates (less than-34ÊF [-36ÊC]),
it may be necessary to increase the coolant concentration above
50%. Refer to the chart on the coolant container to ensure the
coolant concentration in your vehicle is such that the coolant
will not freeze at the temperature level in which you drive
during winter months. Never increase the engine coolant
concentration above 60%. Leave a 50/50 mixture of engine
coolant and water in your vehicle year-round in non-extreme
climates.
%*
[SV20500(ALL)08/95]
Checking Hoses
*
[SV20600(ALL)10/89]
Inspect all engine and heater system hoses for deterioration,
leaks and loose clamps before adding or replacing engine
coolant. Make whatever repairs or replacements that are
necessary using Motorcraft parts or their equivalents.
%*
[SV20700(ALL)08/95]
Engine Coolant Drain and Flush
*
[SV20800(ALL)10/89]
To drain your vehicle's engine coolant:
*
[SV20900(ALL)03/94]1.
Turn off the engine and let it cool. Fully depressurize the
engine cooling system by covering the radiator cap with a
thick cloth and turning it slowly counterclockwise to the first
stop. Step back while the pressure releases.
*
[SV20950(ALL)05/90]2.
Remove the cap.
*
[SV21000(ALL)05/90]3.
Attach a small hose to the drain tube at the bottom of the
radiator.
*
[SV21200(ALL)05/90]4.
Let the engine coolant drain into a suitable container.
Disconnect the lower radiator hose at the radiator connector
and drain any remaining engine coolant into a container.
*
[SV21250(ALL)05/95]
Proper procedures for flushing the cooling system can be found
in theService Manual.
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Servicing Your Ranger
297
%*
[SV32100(ALL)03/95]
Battery
*
[SV32200(ALL)02/95]
Your vehicle may have a Motorcraft maintenance-free battery.
The Motorcraft maintenance-free battery does not require
additional water during its life of service. The vents are part of
the cover and cannot be removed. For longer, trouble-free
operation, keep the top of the battery clean and dry. Also, make
certain the battery cables are tightly fastened to the battery
terminals.
*
[SV32300(ALL)02/95]
If you see any corrosion on the battery cables or terminals,
remove the cables from the terminal and clean them both with a
wire brush. You can neutralize the acid with a solution of
baking soda and water. Reinstall the cables when you are done
cleaning them, and apply a small quantity of grease to the top
of each battery terminal to help prevent corrosion.
*
[SV32400(ALL)07/95]
Battery replacement
*
[SV32500(ALL)02/95]
If your original equipment battery requires replacement (under
warranty), it may in some cases be replaced by a Motorcraft
low-maintenance battery. The low-maintenance battery has
removable vent caps for checking the electrolyte level and for
adding water, if needed.
[SV32550(ALL)05/95]
NOTE: If your battery has a cover/shield, make sure it is
re-installed after the battery is replaced.
*
[SV32600(ALL)07/95]
Check your battery's electrolyte level, at least every 12 months
or 12,000 miles (20,000 km), in temperatures up to90ÊF (32ÊC)
and more often in temperatures above90ÊF (32ÊC).Keep the
electrolyte in each cell up to the ªlevelº indicator. Do not
overfill the battery cell.
*
[SV32700(ALL)02/95]
If the electrolyte level in your battery gets low, you can add
plain tap water to the battery, as long as you don't use hard
water, or water with a high mineral or alkali content. If
possible, however, try to only fill the battery cell with distilled
water. If the battery needs water often, have the charging
system checked.
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302
%*
[SV34400(ALL)06/95]
Manual Transmission and Transfer Case
Fluid
*
[SV34600(ALL)01/95]
Checking the Manual Transmission Fluid
*
[SV34700(ALL)12/91]
Clean the filler plug on the side of the case. Remove the filler
plug. The fluid level should be up to the bottom of the filler
plug hole.
*
[SV34800(ALL)03/91]
If additional fluid is required:
*
[SV34900(ALL)01/95]1.
Add enough fluid through the filler plug hole to bring the
level up to the bottom of the hole. Use only fluid certified to
meet Ford Motor Company lubricant specification as listed
underRefill Capacities, Motorcraft Parts, and Lubricant
Specifications,later in this chapter.
*
[SV35000(ALL)03/91]2.
Replace the filler plug in its original position, making sure it
is fully seated.
%*
[SV35100(ALL)02/95]
The Clutch
*
[SV35200(ALL)03/91]
The clutch on your vehicle is automatically self-adjusting and
should not require any routine service.
*
[SV35301(ALL)03/91]
During normal operation the fluid level in the clutch reservoir
will slowly rise. If for any reason the fluid level drops, maintain
the fluid level at the step in the reservoir body.
%*
[SV35400(ALL)03/94]
If it becomes necessary to remove the reservoir cap, thoroughly
clean the reservoir cap before removing it to prevent dirt or
water from entering the reservoir. Remove the internal
diaphragm and then add only a DOT 3 brake fluid such as Ford
High Performance DOT 3 Brake Fluid, meeting Ford
specification ESA-M6C25-A.
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Servicing Your Ranger
323
*
[SV48400(ALL)10/90]
Rear lighting wire functions
[SV48500(ALL)04/94]
eight pica
chart:0021201-A%*
[SV48600(ALL)03/95]
Emission Control System
*
[SV48700(ALL)05/95]
Your vehicle is equipped with a catalytic converter which
enables your vehicle to comply with applicable exhaust emission
requirements.
*
[SV48800(ALL)05/95]
To make sure that the catalytic converter and the other emission
control parts continue to work properly:
*
[SV48900(ALL)01/95]
n
Use only unleaded fuel.
*
[SV49000(ALL)01/95]
n
Avoid running out of fuel.
*
[SV49100(ALL)01/95]
n
Do not turn off the ignition while your vehicle is moving,
especially at high speeds.
*
[SV49200(ALL)03/95]
n
Have the services listed in yourMaintenance Schedule and
Recordbooklet performed according to the specified schedule.
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324
*
[SV49300(ALL)05/95]
RWARNING
Do not park, idle, or drive your vehicle in dry grass or
other dry ground cover. The emission system heats up
the engine compartment and exhaust system, which can
start a fire.
*
[SV49400(ALL)05/95]
RWARNING
On vehicles without original equipment floor covering or
insulation, do not let passengers ride in your truck in a
manner that allows contact between skin and the metal
floor.
*
[SV49500(ALL)05/95]
Watch for fluid leaks, strange odors, smoke, loss of oil pressure,
the charge warning light, the check engine light, or the
temperature warning light. These sometimes indicate that the
emission system is not working properly.
*
[SV49600(ALL)01/95]
Do not make any unauthorized changes to your vehicle or
engine. Changes that cause more unburned fuel to reach the
exhaust system can increase the temperature of the engine or
exhaust system.
*
[SV49700(ALL)01/95]
By law, anyone who manufactures, repairs, services, sells, leases,
trades vehicles, or supervises a fleet of vehicles is not permitted
to intentionally remove an emission control device or prevent it
from working. In some of the United States and in Canada,
vehicle owners may be liable if their emission control device is
removed or is prevented from working.
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Servicing Your Ranger
325
*
[SV49800(ALL)02/92]
Never use a metal exhaust collector when you service your
vehicle. If the metal collector contacts any of your vehicle's
plastic trim or bumper parts they could melt or deform.
*
[SV49900(ALL)01/95]
Do not drive your vehicle if it does not operate properly. See
your dealer if the engine runs on for more than five seconds
after you shut it off or if it misfires, surges, stalls, or backfires.
%*
[SV50000(ALL)05/95]
Information about your vehicle's emission control system is on
the Vehicle Emission Control Information decal located on or
near the engine. This decal identifies engine displacement and
gives some tune-up specifications.
%*
[SV51475(ALL)07/95]
Readiness for Inspection/Maintenance Testing
*
[SV51480(ALL)07/95]
In some localities it may become a legal requirement to pass an
Inspection/Maintenance (I/M) test of the On-Board Diagnostic
(OBD) II system. If the vehicle's powertrain system or its battery
has just been serviced, the OBD II system is reset to a not ready
for I/M testing condition. To prepare for I/M testing, the law
specifies a ªneed for additional mixed city and highway driving
to complete the checkº of the OBD II system. As soon as all of
the OBD II system checks are successfully completed, the OBD
II system is set to the ready condition. The amount of driving
required to reach the ready condition varies with individual
driving patterns. To complete this requirement in the minimum
amount of time, refer to the OBD II Drive Cycle defined below.
If the vehicle owner cannot or does not want to do the
additional driving required by law, a service center can perform
this drive cycle as it would any other type of repair work.
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Index
349
A
Accessory position on the ignition............. 41
Accessory power source, power point outlet....... 126
Additives, engine oil.................. 275
Air bag supplemental restraint system
and child safety seats................. 36
description.................... 25,30
disposal....................... 34
driver air bag................... 25,30
indicator light..................... 58
operation....................... 30
passenger air bag................... 30
proper seating.................... 27
service and information labels............. 30
tone generator.................. 31,34
wearing safety belts.................. 26
Air cleaner filter
location...................... 262
specifications.................... 330
Alarm, activating remote personal............ 104
Antenna, radio (see Electronic sound system).....127, 152
Antifreeze (see Engine coolant)............. 278
Anti-lock brake system (ABS)
description..................... 177
noise........................ 179
see also Brake.................... 177
Anti-theft system
arming the system.................. 107
description..................... 107
disarming an untriggered system........... 108
disarming a triggered system............. 108
triggering...................... 107
Appeals (see Dispute settlement board)......... 243
Assistance (see Customer assistance)........... 241
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350
Audio system (see Electronic sound system)....... 127
Autolamp system (see Headlamps)............ 82
Automatic transmission
driving an automatic overdrive............ 158
fluid, adding.................... 301
fluid, checking................... 300
fluid, specification.................. 331
Axle
lubricant specifications................ 331
traction lok...................186, 289
B
Backing up...................... 157
Basic vehicle warranty.................. 3
Battery
acid, treating emergencies............219, 298
battery saver.................... 107
charging system warning light............. 62
disconnecting.................... 222
how to service................... 297
jumping a disabled battery.............. 219
maintenance-free.................. 297
proper disposal, recycling.............. 298
replacement, specifications.............. 330
servicing...................... 297
voltage gauge.................. 62,64
when storing your vehicle.............. 336
Brake fluid
brake warning light.................. 56
checking and adding................ 304
description..................... 304
specifications.................... 331
Brakes
adjustment..................... 177
anti-lock...................... 177
applying the brakes................. 182
brake warning light.................. 56
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354
D
Dashboard (see Instrument panel)............. 73
Daytime running light system.............. 82
Defects, reporting................... 247
Defrost, windshield................. 77,80
Dipstick
automatic transmission fluid...........299, 301
engine oil..................... 276
power steering fluid................. 305
Disabled vehicle (see Towing)............. 234
Dispute Settlement Board............... 243
Doors......................... 99
lubricant specifications................ 331
Driveline universal joint and slip yoke......... 303
Driving under special conditions
bad weather.................... 185
heavy load..................... 188
high speed..................... 185
high water..................... 187
slippery roads................... 185
tips for safe driving................. 184
towing a trailer................... 191
E
Electrical system
fuses......................308, 314
operating when the engine is off............ 41
power point outlet................. 126
relays....................... 315
Electronic sound system
accessory delay.................... 41
radio reception................... 152
tuning the radio................130, 146
warranty and service information........... 154
Electronic stereo cassette radio (see Electronic
sound system)................. 129
Electronic stereo radio (see Electronic sound system) . . . 129
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