transmission FORD RANGER 2000 2.G Service Manual

The transmission fluid should be in
this range if at ambient temperature
(10ÉC-35ÉC [50ÉF-95ÉF]).
High fluid level
Fluid levels above the safe range
may result in transmission failure.
An overfill condition of transmission
fluid may cause shift and/or
engagement concerns and/or
possible damage.
High fluid levels can be caused by an overheating condition.
Adjusting automatic transmission fluid levels
Before adding any fluid, make sure the correct type is used. The type of
fluid used is normally indicated on the dipstick and also in the
Lubricant specificationssection in theCapacities and specifications
chapter.
Use of a non-approved automatic transmission fluid may cause
internal transmission component damage.
If necessary, add fluid in 250 mL (1/2 pint) increments through the filler
tube until the level is correct.
If an overfill occurs, excess fluid
should be removed by a qualified
technician.
An overfill condition of
transmission fluid may cause
shift and/or engagement concerns and/or possible damage.
Maintenance and care
175

Checking and adding manual transmission fluid
1. Clean the filler plug.
2. Remove the filler plug and
inspect the fluid level.
3. Fluid level should be at bottom of
the opening.
4. Add enough fluid through the
filler opening so that the fluid level
is at the bottom of the opening.
5. Install and tighten the fill plug
securely.
Use only fluid that meets Ford specifications. Refer to theCapacities
and specificationschapter.
Maintenance and care
176

Batteries normally produce explosive gases which can cause
personal injury. Therefore, do not allow flames, sparks or lighted
substances to come near the battery. When working near the battery,
always shield your face and protect your eyes. Always provide proper
ventilation.
When lifting a plastic-cased battery, excessive pressure on the
end walls could cause acid to flow through the vent caps,
resulting in personal injury and/or damage to the vehicle or battery.
Lift the battery with a battery carrier or with your hands on opposite
corners.
Keep batteries out of reach of children. Batteries contain sulfuric
acid. Avoid contact with skin, eyes or clothing. Shield your eyes
when working near the battery to protect against possible splashing of
acid solution. In case of acid contact with skin or eyes, flush
immediately with water for a minimum of 15 minutes and get prompt
medical attention. If acid is swallowed, call a physician immediately.
Because your vehicle's engine is electronically controlled by a computer,
some control conditions are maintained by power from the battery. When
the battery is disconnected or a new battery is installed, the engine must
relearn its idle and fuel trim strategy for optimum driveability and
performance. To begin this process:
1. With the vehicle at a complete stop, set the parking brake.
2. Put the gearshift in P (Park) (automatic transmission) or the neutral
position (manual transmission), turn off all accessories and start the
engine.
3. Run the engine until it reaches normal operating temperature.
4. Allow the engine to idle for at least one minute.
5. Turn the A/C on and allow the engine to idle for at least one minute.
6. Drive the vehicle to complete the relearning process.
²The vehicle may need to be driven 16 km (10 miles) or more to
relearn the idle and fuel trim strategy.
Maintenance and care
179

²Using fuel blended with alcohol may lower fuel economy.
²Fuel economy may decrease with lower temperatures during the first
12±16 km (8±10 miles) of driving.
²Driving on flat terrain offers improved fuel economy as compared to
driving on hilly terrain.
²Transmissions give their best fuel economy when operated in the top
cruise gear and with steady pressure on the gas pedal.
²Four-wheel-drive operation (if equipped) is less fuel efficient than
two-wheel-drive operation.
²Close windows for high speed driving.
EPA window sticker
Every new vehicle should have the EPA window sticker. Contact your
dealer if the window sticker is not supplied with your vehicle. The EPA
window sticker should be your guide for the fuel economy comparisons
with other vehicles.
It is important to note the box in the lower left corner of the window
sticker. These numbers represent the Range of L/100 km (MPG)
expected on the vehicle under optimum conditions. Your fuel economy
may vary depending upon the method of operation and conditions.
EMISSION CONTROL SYSTEM
Your vehicle is equipped with various emission control components and a
catalytic converter which will enable your vehicle to comply with
applicable exhaust emission standards. To make sure that the catalytic
converter and other emission control components continue to work
properly:
²Use only unleaded fuel (or E85, if equipped with the 3.0L FFV V6
engine).
²Avoid running out of fuel.
²Do not turn off the ignition while your vehicle is moving, especially at
high speeds.
²Have the items listed in your Scheduled Maintenance Guide performed
according to the specified schedule.
The scheduled maintenance items listed in the Scheduled Maintenance
Guide are essential to the life and performance of your vehicle and to its
emissions system.
Maintenance and care
195

Fluid Ford Part
NameApplication Capacity
Transmission
fluid
1Motorcraft
MERCONtAT F5-speed manual 2.65L
(2.8 quarts)2
Motorcraft
MERCONtV
AT F4x2 vehicles with
automatic and 2.5L
I4 engine9.4L
(9.9 quarts)3
4x2 vehicles with
automatic and 3.0L
or 4.0L V6 engine9.5L
(10.0 quarts)3
4x4 vehicles with
automatic9.8L
(10.3 quarts)3
Engine
coolant4Premium Engine
Coolant2.5L I4 engine with
manual
transmission10.0L
(10.5 quarts)
2.5L I4 engine with
automatic
transmission9.7L
(10.2 quarts)
3.0L V6 engine with
manual
transmission14.3L
(15.1 quarts)
3.0L V6 engine with
automatic
transmission14.0L
(14.8 quarts)
4.0L V6 engine with
manual
transmission13.0L
(13.7 quarts)
4.0L V6 engine with
automatic
transmission12.5L
(13.2 quarts)
Fuel tank N/A Regular cab (Short
wheel base)62.4L
(16.5 gallons)
Regular cab (Long
wheel base)75.7L
(20.0 gallons)
SuperCab 73.8L
(19.5 gallons)
Transfer
Case FluidMotorcraft
MERCONtAT F4x4 Vehicles 1.2L
(1.25 quarts)
Capacities and specifications
210

Fluid Ford Part
NameApplication Capacity
Front axle
lubricantMotorcraft SAE
80W-90
Premium Rear
Axle Lubricant4x4 Vehicles 1.7L (3.6 pints)
Rear axle
lubricant
5Motorcraft SAE
80W-90
Premium Rear
Axle LubricantAll 2.4-2.5L
(5.0-5.3 pints)
Windshield
washer fluidUltra-Clear
Windshield
Washer
ConcentrateAll 2.6L
(2.75 quarts)
1Ensure the correct automatic transmission fluid is used. MERCONtand
MERCONtV are not interchangeable. DO NOT MIX MERCONtand
MERCONtV. Refer to the Scheduled Maintenance Guide to determine
the correct service interval.
2Service refill capacity is determined by filling the transmission to the
bottom of the filler hole with the vehicle on a level surface.
3Indicates only approximate dry-fill capacity. Some applications may
vary based on cooler size and if equipped with an in-tank cooler. The
amount of transmission fluid and fluid level should be set by the
indication on the dipstick's normal operating range.
4Use Ford Premium Engine Coolant (green in color). DO NOT USE Ford
Extended Life Engine Coolant (orange in color). Refer toAdding engine
coolant, in the Maintenance and Care chapter.
5Traction-Lok axles use 2.2±2.4L (4.75±5.0 pints) of rear axle lubricant.
Add 118 ml (4 oz.) of Additive Friction Modifier C8AZ-19B546-A or
equivalent meeting Ford specification EST-M2C118±A for complete refill
of Traction-Lok axles.
Service refill capacities are determined by filling the rear axle 6 mm to
14 mm (1/4 inch to 9/16 inch) below the bottom of the filler hole.
Capacities and specifications
211

ItemFord part
name or
equivalentFord part
numberFord
specification
Transmission
/steering/parking
brake linkages
and pivots,
brake and clutch
pedal shaft,
clutch pilot
bearing and.
input shaft
spline (manual
transmission).Premium
Long-Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Power steering
fluid, transfer
case fluid (4X4)
and transmission
fluid (manual)Motorcraft
MERCONtAT FXT-2-QDX MERCONt
Automatic
transmission
(4R44E, 5R44E
and 5R55E)Motorcraft
MERCONtV
AT F
2
XT-5-QM
MERCONtV
Windshield
washer fluidUltra-clear
Windshield
Washer
ConcentrateC9AZ-19550-AC ESR-M17P5-A
1Add 118 ml (4 oz.) of Additive Friction Modifier C8AZ-19B546-A or
equivalent meeting Ford specification EST-M2C118±A for complete refill
of Traction-Lok axles.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCONtand MERCONtV are not interchangeable. DO NOT
mix MERCONtand MERCONtV. Refer to your Scheduled Maintenance
Guide to determine the correct service interval.
Capacities and specifications
213

IDENTIFYING YOUR VEHICLE
Certification label
The National Highway Traffic Safety
Administration Regulations require
that a Certification Label be affixed
to a vehicle and prescribe where the
Certification Label may be located.
The Certification Label is located on
the front door latch pillar on the
driver's side.
Vehicle identification number
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel. (Please note that
in the graphic XXXX is
representative of your vehicle
identification number.)
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
MFD. BY FORD MOTOR CO. IN U.S.A.
EXT PNT: XXXXXX XXXXXX RC: XX DSO: XXXX F0000
BAR INT TR TP/PS R AXLE TR SPR T0000
X XX XXX X XX X XXXX
UTC
ÑFOHT-15294A10-GA
MAXIMUM LOAD=OCCUPANTS + LUGGAGE=XXXKG/XXXXLB
OCCUPANTS: X TOTAL X FR X 2ND X RR OCCUPANTS LUGGAGE
XX XXXKG/XXXXLB
TIRE: XXXX/XXXXX XXX X XXXKG/XXXXLB
PRESSURE (FR) XXX kPa/33 PSI COLD
PRESSURE (RR) XXX kPa/33 PSI COLD
TRAILER TOWING - SEE OWNER GUIDE
DATE: XXXXX GVWR:XXXXX LB/ XXXXX KG
VIN: XXXXXXXXXXXXXXXXX TYPE: XXXXXXXXXXXXXXX FGAWR: XXXXXX/XXXXXXX RGAWR: XXXXXXX/XXXXXXX
THIS VEHICLE CONFORMS TO ALL APPLICABLE FEDERAL
MOTOR VEHICLE SAFETY STANDARDS IN EFFECT ON THE
DATE OF MANUFACTURE SHOWN ABOVE.
XXXXXXXXXXXXXXXXX
Capacities and specifications
217

Air bag supplemental
restraint system ..........................84
and child safety seats ..............85
description ................................84
disposal ......................................88
driver air bag ............................86
indicator light ......................10,87
operation ...................................86
passenger air bag .....................86
passenger
deactivation switch ..............25,88
Air cleaner filter .......................209
Air conditioning ..........................19
manual heating and air
conditioning system .................21
Ambulance packages ....................3
Antifreeze
(see Engine coolant) ................168
Anti-lock brake system
(see Brakes) .......................107,108
Anti-theft system
warning light .............................11
Audio system (see Radio) .........26
Automatic transmission ............111
driving an automatic
overdrive ..........................112,114
fluid, adding ............................173
fluid, checking ........................173
fluid, refill capacities ..............209
fluid, specification ..................214
Auxiliary power point .................25
Axle
lubricant specifications ...212,214
refill capacities ........................209
traction lok ..............................124
Battery .......................................178
acid, treating emergencies .....178
charging system
warning light .............................11
jumping a disabled battery ....152
maintenance-free ....................178
replacement, specifications ...209servicing ..................................178
voltage gauge ............................17
Belt minder .................................80
Brakes ........................................106
anti-lock .....................106,107,108
anti-lock brake system (ABS)
warning light ......................10,108
brake warning light ..................10
fluid, checking and adding ....166
fluid, refill capacities ..............209
fluid, specifications ..........212,214
lubricant specifications ...212,214
parking ....................................108
shift interlock ..........................111
Break-in period .............................2
Capacities for refilling fluids ....209
Cargo area shade ........................63
Cargo net .....................................63
Certification Label ....................217
Child safety restraints ................93
child safety belts ......................93
Child safety seats ........................94
attaching with tether straps ....99
in front seat ..............................96
in rear seat ................................96
tether anchorage hardware .....99
Cleaning your vehicle ...............203
engine compartment ..............204
exterior .............................204,207
exterior lamps .........................206
instrument panel ....................207
instrument panel lens ............207
interior .....................................207
mirrors .....................................208
plastic parts ............................206
safety belts ..............................207
washing ....................................203
waxing .....................................203
wheels ......................................204
windows ..................................208
wiper blades ............................206
Index
231

Climate control (see Air
conditioning or Heating) ............19
Clock .............................29,36,42,51
Clutch
fluid ..........................................167
operation while driving ..........116
recommended shift speeds ....118
Console ........................................63
Coolant
checking and adding ..............168
refill capacities .................172,209
specifications ...................212,214
Cruise control
(see Speed control) ....................55
Customer Assistance ................137
Ford accessories
for your vehicle ......................225
Ford Extended
Service Plan ............................218
Getting assistance outside the
U.S. and Canada .....................224
Getting roadside assistance ...137
Getting the
service you need ....................218
Ordering additional
owner's literature ...................229
The Dispute
Settlement Board ...................221
Utilizing the Mediation/
Arbitration Program ...............224
Daytime running lamps
(see Lamps) ................................18
Dipstick
automatic
transmission fluid ...................173
engine oil .................................163
Doors
door ajar warning .....................12
lubricant specifications ..........212
Driveline universal
joint and slip yoke ....................177Driving under
special conditions ..............122,123
mud ..........................................122
sand .........................................122
snow and ice ...........................123
through water ..................122,124
Emergencies, roadside
jump-starting ..........................152
Emission control system ..........195
Engine .................................214,215
check engine/
service engine soon light ...........8
cleaning ...................................204
coolant .....................................168
idle speed control ...................178
lubrication
specifications ...................212,214
refill capacities ........................209
service points ............160,161,162
starting after a collision .........138
Engine block heater .................104
Engine oil ..................................163
checking and adding ..............163
dipstick ....................................163
filter, specifications .........165,209
recommendations ...................165
refill capacities ........................209
specifications ...................212,214
Exhaust fumes ..........................105
Fluid capacities .........................209
Foglamps .....................................18
Four-Wheel Drive vehicles ..12,119
control trac ...............................24
description ..............................119
driving off road .......................121
electronic shift ...................24,119
indicator light .........................119
preparing to drive your
vehicle .....................................110
Fuel ............................................186
calculating fuel economy .......192
cap ...........................................188
Index
232