clutch FORD RANGER 2002 2.G User Guide

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
14 Ð Not Used
15 Ð Not Used
16 40A** Blower Motor
17 20A** Auxiliary Cooling Fan
18 Ð Not Used
19 Ð Not Used
20 Ð Not Used
21 10A* PCM Memory
22 Ð Not Used
23 20A* Fuel Pump Motor
24 30A* Headlamps
25 10A* A/C Clutch Solenoid
26 Ð Not Used
27 Ð Not Used
28 30A* 4WABS Module
29 Ð Not Used
30 15A* Trailer Tow
31 20A* Foglamps, DRL
32 Ð Not Used
33 15A* Park Lamp
34 Ð Not Used
35 Ð Not Used
36 Ð Not Used
37 Ð Not Used
38 10A* Left Headlamp Low Beam
39 Ð Not Used
40 Ð Not Used
41 20A* Heated Oxygen Sensors
42 10A* Right Headlamp Low Beam
43 Ð (Resistor)
44 Ð Not Used
Roadside Emergencies
196

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
45A Ð Wiper HI/LO
45B Ð Wiper Park/Run
46A Ð Fuel Pump
46B Ð Trailer Tow
47 Ð Starter
48 Ð Auxiliary Cooling Fan
49 Ð Not Used
50 Ð Not Used
51 Ð Not Used
52 Ð Not Used
53 Ð Powertrain Control Module (PCM)
Diode
54 Ð Powertrain Control Module (PCM)
55 Ð Blower
56A Ð A/C Clutch Solenoid
56B Ð Front Washer Pump
* Mini Fuses ** Maxi Fuses
Roadside Emergencies
197

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
14 Ð Not Used
15 Ð Not Used
16 40A** Blower Motor
17 Ð Not Used
18 Ð Not Used
19 Ð Not Used
20 Ð Not Used
21 10A* PCM Memory
22 Ð Not Used
23 20A* Fuel Pump Motor
24 30A* Headlamps
25 10A* A/C Clutch Solenoid
26 Ð Not Used
27 Ð Not Used
28 30A* 4WABS Module
29 Ð Not Used
30 15A* Trailer Tow
31 20A* Foglamps, Daytime Running
Lamps (DRL)
32 Ð Not Used
33 15A* Park Lamp
34 Ð Not Used
35 Ð Not Used
36 Ð Not Used
37 Ð Not Used
38 10A* Left Headlamp Low Beam
39 Ð Not Used
40 Ð Not Used
41 20A* Heated Oxygen Sensors
42 10A* Right Headlamp Low Beam
43 Ð Not Used
Roadside Emergencies
199

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
44 Ð Not Used
45A Ð Wiper High/Low
45B Ð Wiper Park/Run
46A Ð Fuel Pump
46B Ð Trailer Tow
47A Ð A/C Clutch Solenoid
47B Ð Front Washer Pump
48A Ð Fog Lamps
48B Ð Fog Lamp Relay
51 Ð Not Used
52 Ð Not Used
53 Ð Powertrain Control Module (PCM)
Diode
54 Ð Powertrain Control Module (PCM)
55 Ð Blower
56 Ð Starter
* Mini Fuses ** Maxi Fuses
CHANGING THE TIRES
If you get a flat tire while driving, do not apply the brake heavily.
Instead, gradually decrease your speed. Hold the steering wheel firmly
and slowly move to a safe place on the side of the road.
Temporary spare tire information
Your vehicle is equipped with a conventional spare tire that may be
different in size (smaller diameter and narrower width) than other tires
on your vehicle. If this is the case, your spare tire is considered
ªtemporaryº and the spare wheel will be labeled as such. Replace this
tire with a tire of the same size, speed rating and load carrying capacity
as the other road tires as soon as possible.
It is not recommended that the vehicle be operated in 4WD modes with
a ªtemporaryº (i.e. dissimilar size) spare. If 4WD operation is necessary,
do not operate above speeds of 16 km/h (10 mph) or for distances above
80 km (50 miles).
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SERVICE RECOMMENDATIONS
To help you service your vehicle:
²We highlight do-it-yourself items in the engine compartment for easy
location.
²We provide a scheduled maintenance guide which makes tracking
routine service easy.
If your vehicle requires professional service, your dealership can provide
the necessary parts and service. Check yourWarranty Guideto find out
which parts and services are covered.
Use only recommended fuels, lubricants, fluids and service parts
conforming to specifications. Motorcraft parts are designed and built to
provide the best performance in your vehicle.
PRECAUTIONS WHEN SERVICING YOUR VEHICLE
Be especially careful when inspecting or servicing your vehicle.
²Do not work on a hot engine.
²When the engine is running, make sure that loose clothing, jewelry or
long hair does not get caught up in moving parts.
²Do not work on a vehicle with the engine running in an enclosed
space, unless you are sure you have enough ventilation.
²Keep all lit cigarettes, open flames and other lit material away from
the battery and all fuel related parts.
If you disconnect the battery, the engine must ªrelearnº its idle
conditions before your vehicle will drive properly, as explained inBattery
in this chapter.
Working with the engine off
²Automatic transmission:
1. Set the parking brake and ensure the gearshift is securely latched in P
(Park).
2. Turn off the engine and remove the key.
3. Block the wheels to prevent the vehicle from moving unexpectedly.
²Manual transmission:
1. Set the parking brake.
2. Depress the clutch and place the gearshift in 1 (First).
Maintenance and Specifications
230

3. Turn off the engine and remove the key.
4. Block the wheels to prevent the vehicle from moving unexpectedly.
Working with the engine on
²Automatic transmission:
1. Set the parking brake and ensure the gearshift is securely latched in P
(Park).
2. Block the wheels to prevent the vehicle from moving unexpectedly.
Note:Do not start your engine with the air cleaner removed and do not
remove it while the engine is running.
²Manual transmission:
1. Set the parking brake, depress the clutch and place the gearshift in
neutral.
2. Block the wheels to prevent the vehicle from moving unexpectedly.
Note:Do not start your engine with the air cleaner removed and do not
remove it while the engine is running.
The cooling fan is automatic and may come on at any time.
Always disconnect the negative terminal of the battery before
working near the fan.
OPENING THE HOOD
1. Inside the vehicle, pull the hood
release handle located under the
bottom of the instrument panel near
the steering column.
2. Go to the front of the vehicle and
release the auxiliary latch that is
located under the front center of
the hood.
3. Lift the hood and support it with
the prop rod.
Maintenance and Specifications
231

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
2.3L I4 engine
1. Windshield washer fluid reservoir
2. Engine coolant reservoir
3. Engine oil dipstick
4. Transmission fluid dipstick (automatic transmission)
5. Engine oil filler cap
6. Brake fluid reservoir
7. Power distribution box
8. Clutch fluid reservoir (manual transmission)
9. Battery
10. Power steering fluid reservoir
11. Air filter assembly
Maintenance and Specifications
232

3.0L V6 engine
1. Engine coolant reservoir
2. Windshield washer fluid reservoir
3. Engine oil filler cap
4. Automatic transmission fluid dipstick (if equipped)
5. Engine oil dipstick
6. Brake fluid reservoir
7. Power distribution box
8. Clutch fluid reservoir (if equipped)
9. Battery
10. Power steering fluid reservoir
11. Air filter assembly
Maintenance and Specifications
233

4.0L SOHC V6 engine
1. Windshield washer fluid reservoir
2. Automatic transmission fluid dipstick (if equipped)
3. Engine oil filler cap
4. Engine oil dipstick
5. Brake fluid reservoir
6. Power distribution box
7. Clutch fluid reservoir (if equipped)
8. Battery
9. Power steering fluid reservoir
10. Air filter assembly
11. Engine coolant reservoir
Maintenance and Specifications
234

CLUTCH FLUID (IF EQUIPPED)
Check the fluid level. Refer to the scheduled maintenance guide for the
service interval schedules.
During normal operation, the fluid level in the clutch reservoir should
remain constant. If the fluid level drops, refill the fluid level to the step
in the reservoir.
Use only a DOT 3 brake fluid designed to meet Ford specification
ESA-M6C25±A. Refer toLubricant Specificationsin this chapter.
Brake fluid is toxic. If brake fluid contacts the eyes, flush eyes
with running water for 15 minutes. Seek medical attention if
irritation persists. If taken internally, drink water and induce vomiting.
Seek medical attention immediately.
1. Clean the reservoir cap before
removal to prevent dirt and water
from entering the reservoir.
2. Remove cap and rubber
diaphragm from reservoir.
3. Add fluid until the level reaches
the step in the reservoir.
4. Reinstall rubber diaphragm and
cap onto reservoir.
TRANSMISSION FLUID
Checking automatic transmission fluid (if equipped)
Refer to your scheduled maintenance guide for scheduled intervals for
fluid checks and changes. Your transmission does not consume fluid.
However, the fluid level should be checked if the transmission is not
working properly, i.e., if the transmission slips or shifts slowly or if you
notice some sign of fluid leakage.
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261