wheel FORD RANGER 2002 2.G Service Manual

Fluid Ford Part
NameApplication Capacity
Fuel tank N/A Regular cab
(Short wheel
base)62.4L
(16.5 gallons)
Regular cab
(Long wheel
base)75.7L
(20.0 gallons)
SuperCab 73.8L
(19.5 gallons)
Transfer case
FluidMotorcraft
MERCONtAT F4x4 Vehicles 1.2L
(1.25 quarts)
Front axle
lubricantMotorcraft SAE
80W-90
Premium Rear
Axle Lubricant4x4 Vehicles 1.7L
(3.6 pints)
Rear axle
lubricant
5Motorcraft SAE
80W-90
Premium Rear
Axle LubricantAll 2.4-2.5L
(5.0-5.3 pints)
Windshield
washer fluidUltra-Clear
Windshield
Washer
ConcentrateAll 2.6L
(2.75 quarts)
1Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCONtand MERCONtV are not interchangeable. DO NOT
mix MERCONtand MERCONtV. Refer to the scheduled maintenance
guide to determine the correct service interval.
2Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be set by the indication on
the dipstick's normal operating range.
3Service refill capacity for the manual transmission is determined by
filling the transmission to the bottom of the filler hole with the vehicle
on a level surface.
Maintenance and Specifications
273

VEHICLE DIMENSIONS
Vehicle
dimensionsRegular Cab
Short Wheel
Base (SWB) mm
(in)Regular Cab
Long Wheel
Base (LWB)
mm (in)Supercab mm
(in)
(1) Overall
length4 763 (187.5) 5 093 (200.5) 5 153 (202.9)
(2) Overall
width1 785 (70.3) 1 785 (70.3) 1 785 (70.3)
(3) Overall
height 4x2/4x41 593.5 (62.7) /
1 655 (65.2)1 596 (62.8) /
1 655 (65.2)1 599 (62.9) /
1 657 (65.2)
(4) Wheelbase 2 831 (111.4) 2 983 (117.4) 3 192 (125.7)
(5) Track -
Front1 486 (58.5) 1 486 (58.5) 1 485 (58.5)
(5) Track -
Rear1 455 (57.3) 1 455 (57.3) 1 455 (57.3)
2
5
3
Maintenance and Specifications
277

FORD ACCESSORIES FOR YOUR VEHICLE
A wide selection of genuine Ford accessories are available for your
vehicle through your local authorized Ford, Lincoln Mercury or Ford of
Canada dealer. These quality accessories have been specifically
engineered to fulfill your automotive needs; they are custom designed to
complement the style and aerodynamic appearance of your vehicle. In
addition, each accessory is made from high quality materials and meets
or exceeds Ford's rigorous engineering and safety specifications. Ford
Motor Company will repair or replace any properly dealer-installed Ford
accessory found to be defective in factory-supplied materials or
workmanship during the warranty period, as well as any component
damaged by the defective accessory. The accessory will be warranted for
whichever provides you the greatest benefit:
²12 months or 20 000 km (12 000 miles) (whichever occurs first), or
²The remainder of your new vehicle limited warranty.
This means that genuine Ford accessories purchased along with your
new vehicle and installed by the dealer are covered for the full length of
your New Vehicle's Limited Warranty Ð 3 years or 60 000 km (36 000 miles)
(whichever occurs first). Contact your dealer for details and a copy of
the warranty.
Not all accessories are available for all models.
Vehicle Security
Cargo security shade
Keyless entry system
Styled wheel protector locks
Vehicle security systems
Comfort and convenience
Air conditioning
Cargo cage / bed extender
Cargo organizers
Cargo retainer net
Engine block heaters
Manual sliding rear window
Remote start
Accessories
280

Lubricants and oils
Rear window deflector
Removable tailgate lock
Retractable bed hooks
Running boards and bars
Side window air deflectors
Skid plate (4x4 only)
Spare tire lock
Tailgate protector
Tonneau covers Ð soft (snap and snapless) and hard
Universal floor mats
Wheel locks
For maximum vehicle performance, keep the following information in
mind when adding accessories or equipment to your vehicle:
²
When adding accessories, equipment, passengers and luggage to your
vehicle, do not exceed the total weight capacity of the vehicle or of the
front or rear axle (GVWR or GAWR as indicated on the Safety compliance
certification label). Consult your dealer for specific weight information.
²The Federal Communications Commission (FCC) and Canadian Radio
Telecommunications Commission (CRTC) regulate the use of mobile
communications systems - such as two-way radios, telephones and
theft alarms - that are equipped with radio transmitters. Any such
equipment installed in your vehicle should comply with FCC or CRTC
regulations and should be installed only by a qualified service
technician.
²Mobile communications systems may harm the operation of your
vehicle, particularly if they are not properly designed for automotive
use or are not properly installed. When operated, such systems may
cause the engine to stumble or stall or cause the transmission to be
damaged or operate improperly. In addition, such systems may be
damaged or their performance may be affected by operating your
vehicle. (Citizens band [CB] transceivers, garage door openers and
other transmitters with outputs of five watts or less will not ordinarily
affect your vehicle's operation.)
²Ford cannot assume responsibility for any adverse effects or damage
that may result from the use of such equipment.
Accessories
282

Cleaning your vehicle
engine compartment ..............224
exterior ....................................228
instrument cluster lens ..........227
instrument panel ....................227
interior .....................................227
plastic parts ............................226
safety belts ..............................228
washing ....................................222
waxing .....................................222
wheels ......................................223
windows ..................................227
wiper blades ............................226
Clock ....................21, 28, 41, 50, 64
Clutch
fluid ..........................................261
operation while driving ..........157
recommended shift speeds ....159
Console ........................................92
Coolant
checking and adding ..............243
refill capacities ................248, 271
specifications ..................274, 276
Cruise control
(see Speed control) ....................87
Customer Assistance ................187
Ford accessories for your
vehicle .............................229, 280
Ford Extended Service
Plan ..........................................214
Getting assistance outside the
U.S. and Canada .....................218
Getting roadside assistance ...187
Getting the service you
need .........................................212
Ordering additional owner's
literature .................................219
The Dispute Settlement
Board .......................................215Utilizing the
Mediation/Arbitration
Program ...................................218
D
Daytime running lamps
(see Lamps) ................................73
Dipstick
automatic transmission
fluid ..........................................261
engine oil .................................236
Doors
door ajar warning .....................13
lubricant specifications ..........274
Driveline universal joint and
slip yoke ....................................265
Driving under special
conditions ..........................166, 169
sand .........................................167
snow and ice ...........................170
through water .................168, 173
E
Emergencies, roadside
jump-starting ..........................206
Emission control system ..........257
Engine ................................276±277
check engine/service engine
soon light ..................................10
cleaning ...................................224
coolant .....................................243
idle speed control ...................241
lubrication
specifications ..................274, 276
refill capacities ........................271
service points ..................232±234
starting after a collision .........188
Index
284

Engine block heater .................147
Engine oil ..................................236
checking and adding ..............236
dipstick ....................................236
filter, specifications ........240, 270
recommendations ...................240
refill capacities ........................271
specifications ..................274, 276
Exhaust fumes ..........................148
F
Fluid capacities .........................271
Foglamps .....................................73
Four-Wheel Drive
vehicles ................................14, 162
description ..............................162
driving off road .......................164
electronic shift ........................162
indicator light .........................162
lever operated shift ................160
preparing to drive your
vehicle .....................................152
Fuel ............................................249
calculating fuel economy .......254
cap .....................................12, 251
capacity ...................................271
choosing the right fuel ...........252
comparisons with EPA fuel
economy estimates .................257
detergent in fuel .....................253
filling your vehicle with
fuel ...........................249, 251, 254
filter, specifications ........253, 270
fuel pump shut-off switch .....188
gauge .........................................16
improving fuel economy ........254
octane rating ...........252, 276±277
quality ......................................252
running out of fuel .................253safety information relating to
automotive fuels .....................249
Fuses ..................................190±191
G
Gas cap (see Fuel cap) ......12, 251
Gas mileage
(see Fuel economy) .................254
Gauges .........................................15
battery voltage gauge ...............16
engine coolant temperature
gauge .........................................15
engine oil pressure gauge ........16
fuel gauge ..................................16
odometer ...................................17
speedometer .............................17
tachometer ................................17
trip odometer ............................17
GAWR (Gross Axle Weight
Rating) .......................................173
calculating ...............................175
definition .................................173
driving with a heavy load ......173
location ....................................173
GVWR (Gross Vehicle Weight
Rating) .......................................173
calculating .......................173, 175
definition .................................173
driving with a heavy load ......173
location ....................................173
H
Hazard flashers .........................188
Headlamps ...................................73
aiming ........................................74
bulb specifications ....................76
daytime running lights .............73
Index
285

Specification chart,
lubricants ...........................274, 276
Speed control ..............................87
Speedometer ...............................17
Starting your
vehicle ........................144±145, 147
jump starting ..........................206
Steering wheel
controls ................................84, 87
tilting .........................................84
T
Tachometer .................................17
Temperature control
(see Climate control) .................68
Tires ...........................200, 266±267
changing ..................200±201, 204
checking the pressure ............267
replacing ..................................269
rotating ....................................268
snow tires and chains ............269
tire grades ...............................267
treadwear ................................266
Tonneau cover .............................95
Towing .......................................175
recreational towing .................185
trailer towing ..........................175
wrecker ....................................211
Traction-lok rear axle ...............151
Transfer case
fluid checking .........................265
Transmission
automatic operation ...............153
fluid, checking and adding
(automatic) .............................261fluid, checking and adding
(manual) .................................264
fluid, refill capacities ..............271
lubricant specifications ..274, 276
manual operation ....................157
Trip odometer .............................17
Trunk .........................................100
Turn signal ............................13, 75
V
Vehicle dimensions ...................277
Vehicle Identification Number
(VIN) ..........................................279
Vehicle loading ..........................173
camper bodies ........................186
Ventilating your vehicle ...........148
W
Warning chimes ...........................14
Warning lights (see Lights) .......10
Washer fluid ..............................235
Water, Driving through .............173
Windows
power .........................................86
Windshield washer fluid and
wipers
checking and adding fluid .....235
checking and cleaning ..............83
operation ...................................83
replacing wiper blades .............84
Wrecker towing .........................211
Index
288