transmission FORD RANGER 2002 2.G Workshop Manual

ItemFord part
name or
equivalentFord part
numberFord
specification
Power steering
fluid, transfer
case fluid (4X4)
and transmission
fluid (manual)Motorcraft
MERCONtAT FXT-2-QDX MERCONt
Automatic
transmission
(5R44E and
5R55E)Motorcraft
MERCONtV
AT F
2
XT-5-QM MERCONtV
Windshield
washer fluidUltra-clear
Windshield
Washer
ConcentrateC9AZ-19550-AC ESR-M17P5-A
1Add 118 ml (4 oz.) of Additive Friction Modifier C8AZ-19B546-A or
equivalent meeting Ford specification EST-M2C118±A for complete refill
of Traction-Lok axles.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCONtand MERCONtV are not interchangeable. DO NOT
mix MERCONtand MERCONtV. Refer to your scheduled maintenance
guide to determine the correct service interval.
ENGINE DATA
Engine 2.3L I4 engine 3.0L V6 engine 4.0L V6 engine
Cubic inches 138 182 245
Required fuel 87 octane 87 octane 87 octane
Firing order 1-3-4-2 1-4-2-5-3-6 1-4-2-5-3-6
Spark plug gap1.04-1.19 mm
(0.041-0.047
inch)1.07-1.1 7mm
(0.042-0.046
inch)1.3-1.4 mm
(0.052-0.056
inch)
Ignition system EDIS EDIS EDIS
Compression
ratio9.7:19.7:1 9.0:1
Maintenance and Specifications
276

IDENTIFYING YOUR VEHICLE
Certification label
The National Highway Traffic Safety
Administration Regulations require
that a Certification label be affixed
to a vehicle and prescribe where the
Certification label may be located.
The Certification label is located on
the front door latch pillar on the
driver's side.
Vehicle identification number
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel. (Please note that
in the graphic XXXX is
representative of your vehicle
identification number.)
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
XXXXXXXXXXXXXXXXX
Maintenance and Specifications
279

Lubricants and oils
Rear window deflector
Removable tailgate lock
Retractable bed hooks
Running boards and bars
Side window air deflectors
Skid plate (4x4 only)
Spare tire lock
Tailgate protector
Tonneau covers Ð soft (snap and snapless) and hard
Universal floor mats
Wheel locks
For maximum vehicle performance, keep the following information in
mind when adding accessories or equipment to your vehicle:
²
When adding accessories, equipment, passengers and luggage to your
vehicle, do not exceed the total weight capacity of the vehicle or of the
front or rear axle (GVWR or GAWR as indicated on the Safety compliance
certification label). Consult your dealer for specific weight information.
²The Federal Communications Commission (FCC) and Canadian Radio
Telecommunications Commission (CRTC) regulate the use of mobile
communications systems - such as two-way radios, telephones and
theft alarms - that are equipped with radio transmitters. Any such
equipment installed in your vehicle should comply with FCC or CRTC
regulations and should be installed only by a qualified service
technician.
²Mobile communications systems may harm the operation of your
vehicle, particularly if they are not properly designed for automotive
use or are not properly installed. When operated, such systems may
cause the engine to stumble or stall or cause the transmission to be
damaged or operate improperly. In addition, such systems may be
damaged or their performance may be affected by operating your
vehicle. (Citizens band [CB] transceivers, garage door openers and
other transmitters with outputs of five watts or less will not ordinarily
affect your vehicle's operation.)
²Ford cannot assume responsibility for any adverse effects or damage
that may result from the use of such equipment.
Accessories
282

A
Air bag supplemental restraint
system ................................123±124
and child safety seats ............125
description ..............................124
disposal ....................................128
driver air bag ..........................126
indicator light ...................12, 127
operation .................................126
passenger air bag ...................126
passenger deactivation
switch ......................................128
Air cleaner filter .......................270
Air conditioning
manual heating and air
conditioning system .................70
Ambulance packages ....................7
Antifreeze
(see Engine coolant) ................243
Anti-lock brake system
(see Brakes) ..............................149
Anti-theft system
warning light .............................14
Audio system
(see Radio) ......................18, 43, 52
Automatic transmission ............153
driving an automatic
overdrive .................................154
fluid, adding ............................261
fluid, checking ........................261
fluid, refill capacities ..............271
fluid, specification ..................276
Auxiliary power point ...........85, 92
Axle
lubricant specifications ..274, 276
refill capacities ........................271
traction lok ..............................151B
Battery .......................................241
acid, treating emergencies .....241
charging system
warning light .............................12
jumping a disabled battery ....206
maintenance-free ....................241
replacement, specifications ...270
servicing ..................................241
voltage gauge ............................16
Bed extender ..............................93
BeltMinder .................................119
Brakes ........................................148
anti-lock ...................................149
anti-lock brake system
(ABS) warning light .........12, 150
brake warning light ..................11
fluid, checking and adding ....260
fluid, refill capacities ..............271
fluid, specifications .........274, 276
lubricant specifications ..274, 276
parking ....................................150
shift interlock ..........................153
Break-in period .............................5
C
Capacities for refilling fluids ....271
Cargo area shade ........................92
Cargo net .....................................92
Certification Label ....................279
Child safety restraints ..............133
child safety belts ....................133
Child safety seats ......................134
attaching with tether straps ..138
in front seat ............................136
in rear seat ..............................136
Index
283

Cleaning your vehicle
engine compartment ..............224
exterior ....................................228
instrument cluster lens ..........227
instrument panel ....................227
interior .....................................227
plastic parts ............................226
safety belts ..............................228
washing ....................................222
waxing .....................................222
wheels ......................................223
windows ..................................227
wiper blades ............................226
Clock ....................21, 28, 41, 50, 64
Clutch
fluid ..........................................261
operation while driving ..........157
recommended shift speeds ....159
Console ........................................92
Coolant
checking and adding ..............243
refill capacities ................248, 271
specifications ..................274, 276
Cruise control
(see Speed control) ....................87
Customer Assistance ................187
Ford accessories for your
vehicle .............................229, 280
Ford Extended Service
Plan ..........................................214
Getting assistance outside the
U.S. and Canada .....................218
Getting roadside assistance ...187
Getting the service you
need .........................................212
Ordering additional owner's
literature .................................219
The Dispute Settlement
Board .......................................215Utilizing the
Mediation/Arbitration
Program ...................................218
D
Daytime running lamps
(see Lamps) ................................73
Dipstick
automatic transmission
fluid ..........................................261
engine oil .................................236
Doors
door ajar warning .....................13
lubricant specifications ..........274
Driveline universal joint and
slip yoke ....................................265
Driving under special
conditions ..........................166, 169
sand .........................................167
snow and ice ...........................170
through water .................168, 173
E
Emergencies, roadside
jump-starting ..........................206
Emission control system ..........257
Engine ................................276±277
check engine/service engine
soon light ..................................10
cleaning ...................................224
coolant .....................................243
idle speed control ...................241
lubrication
specifications ..................274, 276
refill capacities ........................271
service points ..................232±234
starting after a collision .........188
Index
284

M
Manual transmission .................157
fluid capacities ........................271
lubricant specifications ..........276
reverse .....................................159
Mirrors
side view mirrors (power) .......87
Motorcraft parts ................253, 270
O
Octane rating ............................252
Odometer .....................................17
Oil (see Engine oil) ..................236
Overdrive .....................................91
P
Panic alarm feature, remote
entry system ..............................103
Parking brake ............................150
Parts (see Motorcraft parts) ....270
Power distribution box
(see Fuses) ...............................194
Power door locks ......................100
Power steering ..........................151
fluid, checking and adding ....259
fluid, refill capacity ................271
fluid, specifications .........274, 276
Preparing to drive your
vehicle ........................................152
R
Radio ................................18, 43, 52
Relays ........................................190Remote entry system .......101, 103
illuminated entry ....................105
locking/unlocking
doors ................................100, 102
panic alarm .............................103
replacement/additional
transmitters .............................104
replacing the batteries ...........103
S
Safety belts (see Safety
restraints) ....................14, 111±115
Safety defects, reporting ..........221
Safety restraints ................111±115
belt minder .............................119
cleaning the safety
belts .................................122, 228
extension assembly ................118
for adults .........................112±114
for children .............................133
lap belt ....................................117
warning light and
chime ...........................12, 14, 118
Safety seats for children ..........134
Seat belts
(see Safety restraints) .............111
Seats ..........................................109
child safety seats ....................134
SecuriLock passive
anti-theft system ...............106, 108
Servicing your vehicle ..............230
Snowplowing .................................7
Spark plugs,
specifications .............270, 276±277
Special notice
ambulance conversions ..............7
utility-type vehicles ....................6
Index
287

Specification chart,
lubricants ...........................274, 276
Speed control ..............................87
Speedometer ...............................17
Starting your
vehicle ........................144±145, 147
jump starting ..........................206
Steering wheel
controls ................................84, 87
tilting .........................................84
T
Tachometer .................................17
Temperature control
(see Climate control) .................68
Tires ...........................200, 266±267
changing ..................200±201, 204
checking the pressure ............267
replacing ..................................269
rotating ....................................268
snow tires and chains ............269
tire grades ...............................267
treadwear ................................266
Tonneau cover .............................95
Towing .......................................175
recreational towing .................185
trailer towing ..........................175
wrecker ....................................211
Traction-lok rear axle ...............151
Transfer case
fluid checking .........................265
Transmission
automatic operation ...............153
fluid, checking and adding
(automatic) .............................261fluid, checking and adding
(manual) .................................264
fluid, refill capacities ..............271
lubricant specifications ..274, 276
manual operation ....................157
Trip odometer .............................17
Trunk .........................................100
Turn signal ............................13, 75
V
Vehicle dimensions ...................277
Vehicle Identification Number
(VIN) ..........................................279
Vehicle loading ..........................173
camper bodies ........................186
Ventilating your vehicle ...........148
W
Warning chimes ...........................14
Warning lights (see Lights) .......10
Washer fluid ..............................235
Water, Driving through .............173
Windows
power .........................................86
Windshield washer fluid and
wipers
checking and adding fluid .....235
checking and cleaning ..............83
operation ...................................83
replacing wiper blades .............84
Wrecker towing .........................211
Index
288