maintenance FORD RANGER 2005 2.G Repair Manual

Fluid Ford Part
NameApplication Capacity
Transmission
fluid
1Motorcraft
MERCON
AT F5-speed manual 2.65L (2.8
quarts)3
Motorcraft
MERCON
V
AT F4x2 vehicles
with automatic
and 2.3L I4
engine9.4L (9.9
quarts)2
4x2 vehicles
with automatic
and 3.0L or 4.0L
engines9.5L (10.0
quarts)2
4x4 vehicles
with automatic
and 3.0L or 4.0L9.8L (10.3
quarts)2
Engine coolant4Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)2.3 L I4 engine
with manual
transmission10.0L (10.5
quarts)
2.3L I4 engine
with automatic
transmission9.7L (10.2
quarts)
3.0L V6 engine
with manual
transmission14.3L (15.1
quarts)
3.0L V6 engine
with automatic
transmission14.0L (14.8
quarts)
4.0L V6 engine
with manual
transmission13.0L (13.7
quarts)
4.0L V6 engine
with automatic
transmission12.5L (13.2
quarts)
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Fluid Ford Part
NameApplication Capacity
Fuel tank N/A Regular cab
(Short wheel
base)64.4L (17
gallons)
Regular cab
(Long wheel
base)76.8L (20.3
gallons)
SuperCab 73.8L (19.5
gallons)
Transfer case
FluidMotorcraft
MERCON
AT F4x4 Vehicles 1.2L (1.25
quarts)
Front axle
lubricantMotorcraft SAE
80W-90
Premium Rear
Axle Lubricant4x4 Vehicles 1.7L (3.6 pints)
Rear axle
lubricant
5, 6Motorcraft SAE
80W-90
Premium Rear
Axle LubricantAll (except FX4
Level II)2.4-2.5L (5.0-5.3
pints)
Rear axle
lubricant (FX4
Level II only)
6
Motorcraft SAE
75W-140
Synthetic Rear
Axle LubricantFX4 Level II
only2.5-2.6L
(5.25-5.5 pints)
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateAll 2.6L (2.75
quarts)
1Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCON
and MERCON
V are not interchangeable. DO NOT
mix MERCON
and MERCON
V. Refer to theScheduled Maintenance
Guideto determine the correct service interval.
2Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
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of transmission fluid and fluid level should be set by the indication on
the dipstick’s normal operating range.
3Service refill capacity for the manual transmission is determined by
filling the transmission to the bottom of the filler hole with the vehicle
on a level surface.
4Add the coolant type originally equipped in your vehicle.
5Traction-Lok axles use 2.2–2.4L (4.75–5.0 pints) of rear axle lubricant.
6Add 118 ml (4 oz.) of Additive Friction Modifier XL–3 or equivalent
meeting Ford specification EST-M2C118–A for complete refill of
Traction-Lok axles.
Service refill capacities are determined by filling the rear axle 6 mm to
14 mm (1/4 inch to 9/16 inch) below the bottom of the filler hole.
7Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only meet the requirements of Ford specification
WSS-M2C930-A and the API Certification mark.
LUBRICANT SPECIFICATIONS
ItemFord part
name or
equivalentFord part
numberFord
specification
Front axle
(4X4)Motorcraft SAE
80W-90
Premium Rear
Axle LubricantXY-80W90-QL WSP-M2C197-A
Rear axleMotorcraft SAE
80W-90
Premium Rear
Axle Lubricant
1
XY-80W90-QL WSP-M2C197-A
Rear axle (FX4
Level II only)Motorcraft SAE
75W-140
Synthetic Rear
Axle Lubricant
1
XY-75W140–QL WSL-M2C192–A
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ItemFord part
name or
equivalentFord part
numberFord
specification
Brake fluid and
clutch fluid (if
equipped)Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
and DOT 3
Door weather
stripsSilicone
LubricantXL-6 ESR-M13P4-A
Engine coolant Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7-A (U.S.,
except CA and
OR), VC-7-B
(CA and OR
only)WSS-M97B51-A1
Engine oil2.3L and 3.0L
engines
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)
XO-5W20-QSP
(US)
CXO-5W20–LSP12
(Canada)WSS-M2C930-A
and API
Certification
Mark
4.0L engines
Motorcraft SAE
5W-30 Super
Premium Motor
OilXO-5W30-QSP WSS-M2C929–A
and API
Certification
Mark
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ItemFord part
name or
equivalentFord part
numberFord
specification
Hinges, door
checks, latches,
striker plates,
fuel filler door
hinge and seat
tracksMulti-Purpose
GreaseXG-4 or XL-5 ESB-M1C159-A
or ESB-M1C93-B
Transmission
/steering/parking
brake linkages
and pivots,
brake and clutch
pedal shaft,
clutch pilot
bearing and.
input shaft
spline (manual
transmission)Motorcraft
Premium
Long-Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Power steering
fluid, transfer
case fluid (4X4)
and transmission
fluid (manual)Motorcraft
MERCON
AT FXT-2-QDX MERCON

Automatic
transmission
(5R44E and
5R55E)Motorcraft
MERCON
V
AT F
2
XT-5-QM MERCON
V
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateZC-32–A WSB-M8B16–A2
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1Add 118 ml (4 oz.) of Additive Friction Modifier XL-3 or equivalent
meeting Ford specification EST-M2C118–A for complete refill of
Traction-Lok axles.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCON
and MERCON
V are not interchangeable. DO NOT
mix MERCON
and MERCON
V. Refer to yourScheduled Maintenance
Guideto determine the correct service interval.
ENGINE DATA
Engine 2.3L I4 engine 3.0L V6 engine 4.0L V6 engine
Cubic inches 138 182 245
Required fuel 87 octane 87 octane 87 octane
Firing order 1-3-4-2 1-4-2-5-3-6 1-4-2-5-3-6
Ignition system EDIS EDIS EDIS
Spark plug gap0.049–0.053 inch
(1.25–1.35 mm)0.042–0.046 inch
(1.07–1.17 mm)0.052–0.056 inch
(1.32–1.42 mm)
Compression
ratio9.7:19.7:1 9.7:1
VEHICLE DIMENSIONS
Vehicle
dimensionsRegular Cab
Short Wheel Base
(SWB) - inches
(mm)Regular Cab
Long Wheel
Base (LWB)) -
inches (mm)SuperCab)
- inches
(mm)
(1) Overall
length188.5 (4788) 200.4 (5092) 202.6 (5147)
(2) Overall
width69.4 (1762) 69.4 (1762) 70.3 (1785)
(3) Overall
height–4x2/4x465.0 (1652) /
68.5 (1740)66.0 (1677) /
68.4 (1737)66.0 (1676) /
68.7 (1746)
(4) Wheelbase 111.4 (2831) 117.4 (2983) 125.7 (3192)
(5) Track -
Front58.5 (1486) 58.5 (1486) 58.5 (1486)
(5) Track - Rear 57.3 (1455) 57.3 (1455) 57.3 (1455)
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4
1
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IDENTIFYING YOUR VEHICLE
Certification label
The National Highway Traffic Safety
Administration Regulations require
that a Certification label be affixed
to a vehicle and prescribe where the
Certification label may be located.
The Certification label is located on
the structure by the trailing edge of
the driver’s door or the edge of the
driver’s door.
4
1
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Vehicle identification number (VIN)
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel. (Please note that
in the graphic XXXX is
representative of your vehicle
identification number.)
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
XXXXXXXXXXXXXXXXX
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A
Air bag supplemental restraint
system ..........................................72
and child safety seats ..............74
description ................................72
disposal ......................................77
driver air bag ............................75
indicator light ...........................76
operation ...................................75
passenger air bag .....................75
passenger deactivation
switch ........................................77
Air cleaner filter ...............232–233
Ambulance packages ....................7
Antifreeze
(see Engine coolant) ................209
Anti-lock brake system
(see Brakes) ......................144–145
Audio system
(see Radio) ..........16, 18, 21, 25, 28
Automatic transmission ............147
driving an automatic
overdrive .................................148
fluid, refill capacities ..............234
fluid, specification ..................240
Auxiliary power point .................48
Axle
lubricant specifications ..237, 240
refill capacities ........................234
traction lok ..............................146
B
Battery .......................................207
acid, treating emergencies .....207
jumping a disabled battery ....174
maintenance-free ....................207
replacement, specifications ...233
servicing ..................................207Bed extender ..............................53
BeltMinder ...................................68
Brakes ........................................144
anti-lock ...........................144–145
anti-lock brake system (ABS)
warning light ...........................145
fluid, checking and adding ....227
fluid, refill capacities ..............234
fluid, specifications .........237, 240
lubricant specifications ..237, 240
parking ....................................145
shift interlock ..........................147
Bulbs ............................................41
C
Capacities for refilling fluids ....234
Cargo area shade ........................53
Cargo net .....................................53
Cell phone use ............................52
Certification Label ....................242
Changing a tire .........................102
Child safety restraints ................82
child safety belts ......................82
Child safety seats ........................85
attaching with tether straps ....88
in front seat ..............................86
in rear seat ................................86
Cleaning your vehicle
engine compartment ..............190
instrument panel ....................192
interior .....................................193
plastic parts ............................192
safety belts ..............................193
washing ....................................189
waxing .....................................189
wheels ......................................190
wiper blades ............................192
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Index
Index
247