transmission FORD RANGER 2006 2.G Service Manual

BRAKE FLUID
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels below the “MAX” line
that do not trigger the brake system
warning lamp are within the normal
operating range, there is no need to
add fluid. If the fluid levels are outside of the normal operating range,
the performance of your brake system could be compromised, seek
service from your authorized dealer immediately.
CLUTCH FLUID (IF EQUIPPED)
Check the fluid level. Refer toscheduled maintenance informationfor
the service interval schedules.
During normal operation, the fluid level in the clutch reservoir should
remain constant. If the fluid level drops, refill the fluid level to the step
in the reservoir.
Use only a DOT 3 brake fluid designed to meet Ford specification
ESA-M6C25–A. Refer toLubricant specificationsin this chapter.
Brake fluid is toxic. If brake fluid contacts the eyes, flush eyes
with running water for 15 minutes. Seek medical attention if
irritation persists. If taken internally, drink water and induce vomiting.
Seek medical attention immediately.
1. Clean the reservoir cap before
removal to prevent dirt and water
from entering the reservoir.
2. Remove cap and rubber
diaphragm from reservoir.
3. Add fluid until the level reaches
the step in the reservoir.
4. Reinstall rubber diaphragm and
cap onto reservoir.
TRANSMISSION FLUID
Checking automatic transmission fluid
•Refer toscheduled maintenance informationfor scheduled check
and change intervals.
MAX
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•Transmission does not consume fluid.
•Check fluid when transmission is not operating properly or if you see
a leak.
•Fluid level must be checked at normal operating temperature, 20 miles
(30 km) of driving.
To check and add fluid:
1. Drive the vehicle 20 miles (30 km) to reach normal operating
temperatures.
2. If driven in hot weather, city traffic, pulling a trailer, allow
transmission to cool for 30 minutes before checking.
3. Engage parking brake, start engine.
4. Put your foot on the brake pedal and move the gearshift lever slowly
through all of the gear ranges.
5. Shift to P (Park) and leave the engine running.
6. Remove the dipstick, wipe clean with a dry lint free rag.
7. Install and fully seat the dipstick into the filler tube.
8. Remove the dipstick and inspect
the fluid level. Level should be in
the cross-hatched area.
9. If necessary, add fluid in 1/2 pint (250ml) increments through the filler
tube until the level is correct at normal operating temperatures. Refer to
theLubricant specificationssection in this chapter for the correct fluid
type. The use of any other non-approved fluid may cause internal
transmission damage.
10. Fluid can be checked at ambient
temperatures between 50–95°F
(10–30°C). DO NOT ADD fluid until
the transmission is at normal
operating temperatures or the transmission will be overfilled.
Low fluid level
Do not drive the vehicle if the fluid
level is at or below the bottom of
the dipstick.
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High fluid level
Fluid levels above the safe range
may cause overheating, shift and/or
engagement concerns and internal
transmission damage. If an overfill
condition occurs, excess fluid should
be removed by an authorized dealer.
Checking and adding manual transmission fluid (if equipped)
1. Clean the filler plug.
2. Remove the filler plug and
inspect the fluid level.
3. Fluid level should be at the
bottom of the opening.
4. Add enough fluid through the
filler opening so that the fluid level
is at the bottom of the opening.
5. Install and tighten the fill plug
securely.
Use only fluid that meets Ford specifications. Refer toLubricant
specificationsin this chapter.
2006 Ranger(ran)
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Fluid Ford Part
NameApplication Capacity
Transmission
fluid
1Motorcraft
MERCONAT F5-speed manual 2.8 quarts
(2.65L)3
Motorcraft
MERCONV
AT F4x2 vehicles
with automatic
and 2.3L I4
engine9.9 quarts
(9.4L)2
4x2 vehicles
with automatic
and 3.0L or 4.0L
engines10.0 quarts
(9.5L)2
4x4 vehicles
with automatic
and 3.0L or 4.0L
engines10.3 quarts
(9.8L)2
Engine coolant4Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)2.3 L I4 engine
with manual
transmission10.5 quarts
(10.0L)
2.3L I4 engine
with automatic
transmission10.2 quarts
(9.7L)
3.0L V6 engine
with manual
transmission15.1 quarts
(14.3L)
3.0L V6 engine
with automatic
transmission14.8 quarts
(14.0L)
4.0L V6 engine
with manual
transmission13.7 quarts
(13.0L)
4.0L V6 engine
with automatic
transmission13.2 quarts
(12.5L)
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Fluid Ford Part
NameApplication Capacity
Fuel tank N/A Regular cab
(Short wheel
base)17 gallons
(64.4L)
Regular cab
(Long wheel
base)20.3 gallons
(76.8L)
SuperCab 19.5 gallons
(73.8L)
Transfer case
FluidMotorcraft
MERCONAT F4x4 Vehicles 1.25 quarts
(1.2L)
Front axle
lubricantMotorcraft SAE
80W-90
Premium Rear
Axle Lubricant4x4 Vehicles 3.6 pints (1.7L)
Rear axle
lubricant
5, 6Motorcraft SAE
80W-90
Premium Rear
Axle LubricantAll (except FX4
Level II)5.0-5.3 pints
(2.4-2.5L )
Rear axle
lubricant (FX4
Level II only
6
Motorcraft SAE
75W-140
Synthetic Rear
Axle LubricantFX4 Level II
only5.25-5.5 pints
(2.5-2.6L )
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateAll 2.75 quarts
(2.6L)
1Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCONand MERCONV are not interchangeable. DO NOT
mix MERCONand MERCONV. Refer to thescheduled maintenance
informationto determine the correct service interval.
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2Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be set by the indication on
the dipstick’s normal operating range.
3Service refill capacity for the manual transmission is determined by
filling the transmission to the bottom of the filler hole with the vehicle
on a level surface.
4Add the coolant type originally equipped in your vehicle.
5Traction-Lok axles use 2.2–2.4L (4.75–5.0 pints) of rear axle lubricant.
6Add 4 oz. (118 ml) of Additive Friction Modifier XL–3 or equivalent
meeting Ford specification EST-M2C118–A for complete refill of
Traction-Lok axles.
Service refill capacities are determined by filling the rear axle 1/4 inch to
9/16 inch (6mm to 14mm) below the bottom of the filler hole.
7Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only have the API Certification mark and meet the requirements
of Ford specification WSS-M2C929-A (4.0L) or WSS-M2C930-A (2.3L and
3.0L).
LUBRICANT SPECIFICATIONS
ItemFord part
name or
equivalentFord part
numberFord
specification
Front axle
(4X4)Motorcraft SAE
80W-90
Premium Rear
Axle LubricantXY-80W90-QL WSP-M2C197-A
Rear axleMotorcraft SAE
80W-90
Premium Rear
Axle Lubricant
1
XY-80W90-QL WSP-M2C197-A
Rear axle (FX4
Level II only)Motorcraft SAE
75W-140
Synthetic Rear
Axle Lubricant
1
XY-75W140–QL WSL-M2C192–A
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ItemFord part
name or
equivalentFord part
numberFord
specification
Transmission
/steering/parking
brake linkages
and pivots,
brake and
clutch pedal
shaft, clutch
pilot bearing
and. input shaft
spline (manual
transmission)Motorcraft
Premium
Long-Life
GreaseXG-1-C or XG-1-K ESA-M1C75-B
Power steering
fluid, transfer
case fluid (4X4)
and
transmission
fluid (manual)Motorcraft
MERCONAT FXT-2-QDX MERCON
Automatic
transmission
(5R44E and
5R55E)Motorcraft
MERCONV
AT F
2
XT-5-QM MERCONV
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateZC-32–A WSB-M8B16–A2
1Add 4 oz. (118 ml) of Additive Friction Modifier XL-3 or equivalent
meeting Ford specification EST-M2C118–A for complete refill of
Traction-Lok axles.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCONand MERCONV are not interchangeable. DO NOT
mix MERCONand MERCONV. Refer to yourscheduled maintenance
informationto determine the correct service interval.
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TRANSMISSION/TRANSAXLE CODE DESIGNATIONS
You can find a
transmission/transaxle code on the
Safety Compliance Certification
Label. The following table tells you
which transmission or transaxle
each code represents.
Description Code
Five-speed automatic (5R44E/5R55E) D
Five-speed manual (HD) J
Five-speed manual (R1) R
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A
Air cleaner filter ...............235–236
Airbag supplemental restraint
system ..........................................78
and child safety seats ..............80
description ................................78
disposal ......................................83
driver airbag ..............................81
indicator light ...........................82
operation ...................................81
passenger airbag .......................81
passenger deactivation
switch ........................................83
Ambulance packages ....................9
Antifreeze
(see Engine coolant) ................213
Anti-lock brake system
(see Brakes) ..............................139
Audio system
(see Radio) ..........18, 20, 23, 27, 30
Automatic transmission ............142
driving an automatic
overdrive .................................143
fluid, refill capacities ..............237
fluid, specification ..................243
Auxiliary power point .................50
Axle
lubricant specifications ..240, 243
refill capacities ........................237
traction lok ..............................141
B
Battery .......................................211
acid, treating emergencies .....211
jumping a disabled battery ....178
maintenance-free ....................211
replacement, specifications ...236
servicing ..................................211Bed extender ..............................55
BeltMinder ...................................73
Brakes ........................................139
anti-lock ...................................139
anti-lock brake system (ABS)
warning light ...........................139
fluid, checking and adding ....231
fluid, refill capacities ..............237
fluid, specifications .........240, 243
lubricant specifications ..240, 243
parking ....................................140
shift interlock ..........................142
Bulbs ............................................43
C
Capacities for refilling fluids ....237
Cargo area shade ........................55
Cargo net .....................................55
Cell phone use ..............................9
Changing a tire .........................170
Child safety restraints ................88
child safety belts ......................88
Child safety seats ........................92
attaching with tether straps ....96
in front seat ..............................93
in rear seat ................................93
Cleaning your vehicle
engine compartment ..............193
instrument panel ....................196
interior .....................................196
plastic parts ............................195
safety belts ..............................196
washing ....................................192
waxing .....................................192
wheels ......................................193
wiper blades ............................195
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Owners Guide (post-2002-fmt)
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Index
251

instrument panel, dimming .....40
interior lamps .....................43–44
replacing bulbs ...................43–44
Lane change indicator
(see Turn signal) ........................42
Lights, warning and indicator ....12
anti-lock brakes (ABS) ..........139
Load limits .................................117
Loading instructions .................124
Lubricant specifications ...240, 243
Lug nuts ....................................178
Lumbar support, seats .........65–66
M
Manual transmission .................145
fluid capacities ........................237
lubricant specifications ..........243
reverse .....................................146
Mirrors .........................................52
fold away ...................................52
side view mirrors (power) .......52
Motorcraft parts ........197, 218, 236
O
Octane rating ............................223
Oil (see Engine oil) ..................205
P
Parking brake ............................140
Parts (see Motorcraft parts) ....236
Power distribution box
(see Fuses) ...............................164
Power door locks ........................57
Power mirrors .............................52Power point .................................50
Power steering ..........................140
fluid, checking and adding ....229
fluid, refill capacity ................237
fluid, specifications .........240, 243
Power Windows ...........................51
Preparing to drive your
vehicle ........................................141
R
Radio ....................18, 20, 23, 27, 30
CD-MP3 .....................................31
Relays ........................................160
Remote entry system .................58
illuminated entry ......................60
locking/unlocking doors .....57–58
Roadside assistance ..................157
S
Safety Belt Maintenance ............77
Safety belts
(see Safety restraints) .........67–71
Safety defects, reporting ..........191
Safety restraints ....................67–71
belt minder ...............................73
extension assembly ..................72
for adults .............................68–70
for children ...............................88
lap belt ......................................70
safety belt maintenance ...........77
warning light and chime ..........73
Safety seats for children ............92
Safety Compliance
Certification Label ....................245
Seat belts
(see Safety restraints) ...............67
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Owners Guide (post-2002-fmt)
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Index
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