brake FORD RANGER 2008 2.G Repair Manual

BRAKE FLUID
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels between the “MIN” and
“MAX” lines are within the normal
operating range; there is no need to
add fluid. If the fluid levels are
outside of the normal operating
range the performance of the
system could be compromised; seek
service from your authorized dealer
immediately.
CLUTCH FLUID (IF EQUIPPED)
Check the fluid level. Refer toscheduled maintenance informationfor
the service interval schedules.
During normal operation, the fluid level in the clutch reservoir should
remain constant. If the fluid level drops, refill the fluid level to the step
in the reservoir.
Use only a DOT 3 brake fluid designed to meet Ford specifications. Refer
toMaintenance product specifications and capacitiesin this chapter.
Carefully read cautionary information on product label. For
MEDICAL EMERGENCY INFORMATION contact a physician or
Poison Control Center immediately; on Ford-Motorcraft products call:
1-800-959-3673 (FORD). Failure to follow these instructions may result
in personal injury.
1. Clean the reservoir cap before
removal to prevent dirt and water
from entering the reservoir.
2. Remove cap and rubber
diaphragm from reservoir.
3. Add fluid until the level reaches
the step in the reservoir.
4. Reinstall rubber diaphragm and
cap onto reservoir.
2008 Ranger(ran)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
248

TRANSMISSION FLUID
Checking automatic transmission fluid
•Refer toscheduled maintenance informationfor scheduled check
and change intervals.
•Transmission does not consume fluid.
•Check fluid when transmission is not operating properly or if you see
a leak.
•Fluid level must be checked at normal operating temperature, 20 miles
(30 km) of driving.
To check and add fluid:
1. Drive the vehicle 20 miles (30 km) to reach normal operating
temperatures.
2. If driven in hot weather, city traffic, pulling a trailer, allow
transmission to cool for 30 minutes before checking.
3. Engage parking brake, start engine.
4. Put your foot on the brake pedal and move the gearshift lever slowly
through all of the gear ranges.
5. Shift to P (Park) and leave the engine running.
6. Remove the dipstick, wipe clean with a dry lint free rag.
7. Install and fully seat the dipstick into the filler tube.
8. Remove the dipstick and inspect
the fluid level. Level should be in
the cross-hatched area.
9. If necessary, add fluid in 1/2 pint (250ml) increments through the filler
tube until the level is correct at normal operating temperatures. Refer to
theMaintenance product specifications and capacitiessection in this
chapter for the correct fluid type. The use of any other non-approved
fluid may cause internal transmission damage.
10. Fluid can be checked at ambient
temperatures between 50–95°F
(10–30°C). DO NOT ADD fluid until
the transmission is at normal
operating temperatures or the transmission will be overfilled.
2008 Ranger(ran)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
249

MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES
Item CapacityFord part name or
equivalentFord part number /
Ford specification
Brake fluid and (clutch
fluid–if equipped)Between
MIN/MAX on
brake fluid
reservoir and to
the line or step on
clutch fluid
reservoirMotorcraft High
Performance DOT 3
Motor Vehicle Brake
FluidPM-1-C /
WSS-M6C62-A
Door weather strips — Silicone Spray LubricantXL-6 /
ESR-M13P4-A
Hinges, door checks,
latches, striker plates,
fuel filler door hinge
and seat tracks— Multi-Purpose GreaseXG-4 or XL-5 /
ESB-M1C93-B
Transmission /
steering/parking brake
linkages and pivots,
brake and clutch pedal
shaft, clutch pilot
bearing and input shaft
spline (manual
transmission)—Motorcraft Premium
Long-Life GreaseXG-1-C or XG-1-K /
ESA-M1C75-B
2008 Ranger(ran)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
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The Vehicle Identification Number (VIN) contains the following
information:
1. World manufacturer identifier
2. Brake system / Gross Vehicle
Weight Rating (GVWR) / Restraint
System
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
TRANSMISSION/TRANSAXLE CODE DESIGNATIONS
You can find a
transmission/transaxle code on the
Safety Compliance Certification
Label. The following table tells you
which transmission or transaxle
each code represents.
Description Code
Five-speed automatic (5R44E/5R55E) D
Five-speed manual (HD) J
Five-speed manual (R1) R
2008 Ranger(ran)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
262

A
ABS (see Brakes) .....................152
Air cleaner filter ...............251, 253
Airbag supplemental restraint
system ..........................................86
and child safety seats ..............88
description ................................86
disposal ......................................90
driver airbag ........................86, 89
indicator light ...........................90
operation .............................86, 89
passenger airbag .................86, 89
Ambulance packages ....................8
Antifreeze
(see Engine coolant) ................229
Anti-lock brake system
(see Brakes) ..............................152
Anti-theft system ........................65
Audio system
(see Radio) ......................19, 21, 27
Automatic transmission ............155
driving an automatic
overdrive .................................157
fluid, refill capacities ..............254
fluid, specification ..................254
Auxiliary input jack (Line in) ....33
Auxiliary power point .................54
Axle
lubricant specifications ..........254
refill capacities ........................254
traction lok ..............................155
B
Battery .......................................227
acid, treating emergencies .....227
jumping a disabled battery ....192maintenance-free ....................227
replacement, specifications ...253
servicing ..................................227
Belt-Minder...............................82
Booster seats ...............................94
Brakes ........................................151
anti-lock ...................................152
anti-lock brake system (ABS)
warning light ...........................153
fluid, checking and adding ....248
fluid, refill capacities ..............254
fluid, specifications .................254
lubricant specifications ..........254
parking ....................................153
shift interlock ..........................155
Bulbs ............................................47
C
Capacities for refilling fluids ....254
Cargo cage ...................................59
Cell phone use ..............................8
Changing a tire .........................183
Child safety restraints ................94
child safety belts ......................94
Child safety seats ........................98
attaching with tether straps ..101
in front seat ..............................99
in rear seat ................................99
Child safety seats - booster
seats .............................................94
Cleaning your vehicle
engine compartment ..............209
instrument panel ....................211
interior .....................................212
plastic parts ............................210
safety belts ..............................212
washing ....................................207
2008 Ranger(ran)
Owners Guide (post-2002-fmt)
USA(fus)
Index
265

headlamps, flash to pass ..........44
instrument panel, dimming .....44
interior lamps .....................47–48
replacing bulbs .........................49
Lane change indicator
(see Turn signal) ........................47
Lights, warning and indicator ....12
anti-lock brakes (ABS) ..........153
Load limits .................................127
Loading instructions .................133
Locks
doors ..........................................61
Lubricant specifications ...........254
Lug nuts ....................................192
Lumbar support, seats ...............70
M
Manual transmission .................159
fluid capacities ........................254
lubricant specifications ..........254
reverse .....................................160
Mirrors .........................................56
fold away ...................................57
side view mirrors
(power) ...............................56–57
Motorcraft parts ........213, 234, 253
O
Octane rating ............................239
Oil (see Engine oil) ..................221
P
Parking brake ............................153
Parts (see Motorcraft parts) ....253Passenger Occupant
Classification Sensor ...................73
Power distribution box
(see Fuses) ...............................177
Power door locks ........................61
Power mirrors .......................56–57
Power point .................................54
Power steering ..........................154
fluid, checking and adding ....246
fluid, refill capacity ................254
fluid, specifications .................254
Power Windows ...........................55
Preparing to drive your
vehicle ........................................155
R
Radio ................................19, 21, 27
Relays ........................................173
Remote entry system ...........61–62
illuminated entry ......................65
locking/unlocking doors ...........62
panic alarm ...............................62
replacing the batteries .............63
Roadside assistance ..................170
S
Safety Belt Maintenance ............80
Safety belts
(see Safety restraints) ...71, 75–79
Safety defects, reporting ..205–206
Safety restraints ..............71, 75–79
Belt-Minder.............................82
extension assembly ..................80
for adults .............................76–78
for children .........................93–94
lap belt ......................................76
2008 Ranger(ran)
Owners Guide (post-2002-fmt)
USA(fus)
Index
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Occupant Classification
Sensor ........................................73
safety belt maintenance ...........80
warning light and chime ..........81
Safety seats for children ............98
Safety Compliance
Certification Label ....................261
Satellite Radio Information ........36
Seats ............................................68
child safety seats ......................98
SecuriLock passive anti-theft
system ..........................................65
Servicing your vehicle ..............215
Setting the clock
AM/FM stereo ...........................20
AM/FM stereo CD .....................22
Premium AM/FM stereo
CD6/MP3 ...................................28
Snowplowing .................................8
Spark plugs,
specifications .....................253, 259
Special notice
ambulance conversions ..............8
utility-type vehicles ....................7
Specification chart,
lubricants ...................................254
Speed control ..............................57
Starting your
vehicle ........................146–147, 149
jump starting ..........................192
Steering wheel
tilting .........................................54
T
Tilt steering wheel ......................54Tire Pressure Monitoring
System (TPMS)
Roadside Emergencies ...........183
Tires, Wheels and Loading ....122
Tires ...........................107–109, 183
alignment ................................116
care ..........................................112
changing ..........................183, 189
checking the pressure ............112
inflating ...................................110
label .........................................121
replacing ..................................113
rotating
....................................116
safety practices
.......................115
sidewall information
...............117
snow tires and chains
............126
spare tire
.................................184
terminology
.............................109
tire grades
...............................108
treadwear
........................108, 112
Towing
.......................................133
recreational towing
.................144
trailer towing
..........................133
wrecker
....................................198
Traction-lok rear axle
...............155
Transfer case
fluid checking
.........................251
Transmission
automatic operation
...............155
brake-shift interlock (BSI)
....155
fluid, checking and adding
(manual)
.................................250
fluid, refill capacities
..............254
lubricant specifications
..........254
manual operation
....................159
Turn signal
..................................47
2008 Ranger(ran)
Owners Guide (post-2002-fmt)
USA(fus)
Index
269