maintenance FORD RANGER 2010 2.G Repair Manual

Item CapacityFord part name or
equivalentFord part number /
Ford specification
Windshield washer fluid2.75 quarts
(2.6L)Motorcraft
Premium
Windshield Washer
ConcentrateZC-32-A /
WSB-M8B16-A2
Fuel tank–Regular cab
(short wheel base)17 gallons
(64.4L)——
Fuel tank–Regular cab
(long wheel base)20.3 gallons
(76.8L)——
Fuel tank–SuperCab19.5 gallons
(73.8L)——
1Add the coolant type originally equipped in your vehicle.2Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only have the API
Certification mark and meet the requirements of Ford specification WSS-M2C929-A (4.0L) or
WSS-M2C930-A (2.3L).3Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and
if equipped with an in-tank cooler. The amount of transmission fluid and fluid level should be set
by the indication on the dipstick’s normal operating range.4Automatic transmissions that require MERCON
V should only use MERCON
V fluid or fluid that
is specified dual usage MERCON
/MERCON
V. Refer toscheduled maintenanceto determine
the correct service interval. Use of any fluid other than the recommended fluid may cause
transmission damage.5Service refill capacity for the manual transmission is determined by filling the transmission to the
bottom of the filler hole with the vehicle on a level surface.6Traction-Lok axles use 4.75-5.0 pints (2.2-2.4L) of rear axle lubricant.7Service refill capacities are determined by filling the rear axle 1/4 inch to 9/16 inch (6mm to
14mm) below the bottom of the filler hole.8Add 4 oz. (118 ml) of Additive Friction Modifier XL-3 or equivalent meeting Ford specification
EST-M2C118-A for complete refill of Traction-Lok axles.
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ENGINE DATA
Engine 2.3L I4 engine 4.0L V6 engine
Cubic inches 138 245
Required fuel 87 octane 87 octane
Firing order 1-3-4-2 1-4-2-5-3-6
Ignition system EDIS EDIS
Spark plug gap0.049–0.053 inch
(1.25–1.35 mm)0.052–0.056 inch
(1.32–1.42 mm)
Compression ratio 9.7:1 9.7:1
Engine drivebelt routing
•2.3L I4 engine with A/C
•2.3L I4 engine without A/C
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•4.0L V6 engine with A/C
•4.0L V6 engine without A/C
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IDENTIFYING YOUR VEHICLE
Safety Compliance Certification Label
The National Highway Traffic Safety
Administration Regulations require
that a Safety Compliance
Certification Label be affixed to a
vehicle and prescribe where the
Safety Compliance Certification
Label may be located. The Safety
Compliance Certification Label is
located on the structure (B-Pillar)
by the trailing edge of the driver’s
door or the edge of the driver’s
door.
Vehicle identification number (VIN)
The vehicle identification number is
located on the driver side
instrument panel.
Please note that in the graphic,
XXXX is representative of your
vehicle identification number.
XXXXXXXXXXXXXXXXX
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The Vehicle Identification Number (VIN) contains the following
information:
1. World manufacturer identifier
2. Brake system / Gross Vehicle
Weight Rating (GVWR) / Restraint
Devices and their location
3. Make, vehicle line, series, body
type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
TRANSMISSION CODE DESIGNATIONS
You can find a transmission code on
the Safety Compliance Certification
Label. The following table tells you
which transmission each code
represents.
Description Code
Five-speed automatic (5R44E/5R55E) D
Five-speed manual (HD) J
Five-speed manual (R1) R
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Ford ESP Can Quickly Pay for Itself
One service bill – the cost of parts and labor – can easily exceed the
price of your Ford ESP Service Contract. With Ford ESP, you minimize
your risk for unexpected repair bills and rising repair costs.
Avoid the rising cost of properly maintaining your vehicle!
Ford ESP also offers a Premium Maintenance Plan that covers items that
routinely wear out.
The coverage is prepaid, so you never have to worry about affording
your vehicle maintenance. It covers regular checkups, routine
inspections, preventive care and replacement of items that require
periodic attention fornormal “wear”:
•Wiper blades•Brake pads and linings
•Spark plugs (except
California)•Shock absorbers
•Clutch disc•Belts and hoses
Contact your selling Ford, Lincoln, or Mercury dealership today so they
can customize a Ford Extended Service Plan that fits your driving
lifestyle and budget.
Interest free finance options available
Take advantage of our installment payment plan, just a 10% down
payment will provide you with an affordable no interest, no-fee payment
opportunity.
Ford Extended Service Plan
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A
ABS (see Brakes) .....................164
AdvanceTrac ..............................167
Air cleaner filter ...............266–267
Airbag supplemental restraint
system ....................................90, 98
and child safety seats ..............92
description ..........................90, 98
disposal ....................................100
driver airbag ..................90, 93, 99
indicator light ...................98, 100
operation .......................90, 93, 99
passenger airbag ...........90, 93, 99
side airbag .................................98
Ambulance packages ....................7
Antifreeze
(see Engine coolant) ................244
Anti-lock brake system
(see Brakes) ......................164–165
Anti-theft system ........................66
Audio system
(see Radio) ......................19, 21, 26
Automatic transmission ............174
driving an automatic
overdrive .................................174
fluid, refill capacities ..............268
fluid, specification ..................268
Auxiliary input jack (Line in) ....32
Auxiliary power point .................56
Axle
lubricant specifications ..........268
refill capacities ........................268
B
Battery .......................................242
acid, treating emergencies .....242jumping a disabled battery ....210
maintenance-free ....................242
replacement, specifications ...267
servicing ..................................242
Belt-Minder
...............................85
Booster seats .............................114
Brakes ........................................164
anti-lock ...........................164–165
anti-lock brake system (ABS)
warning light ...........................165
fluid, checking and adding ....262
fluid, refill capacities ..............268
fluid, specifications .................268
lubricant specifications ..........268
parking ....................................166
shift interlock ..........................173
Bulbs ............................................48
C
Capacities for refilling fluids ....268
Cell phone use ..............................9
Changing a tire .........................201
Child safety seats ......................105
attaching with tether straps ..110
in front seat ............................106
in rear seat ......................106, 109
LATCH .....................................110
recommendations ...................103
Child safety seats - booster
seats ...........................................114
Cleaning your vehicle
engine compartment ..............227
instrument panel ....................229
interior .....................................230
plastic parts ............................228
safety belts ..............................230
washing ....................................225
waxing .....................................226
Index
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preparing to drive your
vehicle .....................................172
Fuel ............................................250
calculating fuel economy .......255
cap ...........................................252
capacity ...................................268
choosing the right fuel ...........253
comparisons with EPA fuel
economy estimates .................258
detergent in fuel .....................254
filling your vehicle with
fuel ...........................250, 252, 255
filter, specifications ........250, 267
fuel pump shut-off switch .....190
improving fuel economy ........255
octane rating ...................254, 272
quality ......................................254
running out of fuel .................254
safety information relating to
automotive fuels .....................250
Fuel pump shut-off switch .......190
Fuses ..................................190–191
G
Gas cap (see Fuel cap) ............252
Gas mileage
(see Fuel economy) .................255
Gauges .........................................16
H
Hazard flashers .........................189
Headlamps ...................................44
aiming ........................................46
bulb specifications ....................49
daytime running lights .............45
flash to pass ..............................45
high beam .................................44
replacing bulbs .........................50turning on and off ....................44
Heating
heating and air conditioning
system .................................41–42
Hood ..........................................233
I
Ignition ...............................159, 272
Infant seats
(see Safety seats) .....................105
Inspection/maintenance (I/M)
testing ........................................260
Instrument panel
cleaning ...................................229
cluster ........................................12
lighting up panel and
interior .......................................45
J
Jack ............................................201
positioning .......................201, 206
storage .....................201, 203–204
Jump-starting your vehicle ......210
K
Keys .......................................62, 67
positions of the ignition .........159
L
Lamps
bulb replacement
specifications chart ..................49
daytime running light ...............45
fog lamps ...................................44
headlamps .................................44
headlamps, flash to pass ..........45
Index
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instrument panel, dimming .....45
interior lamps .....................48, 50
replacing bulbs .........................50
LATCH anchors .........................110
Lights, warning and indicator ....12
anti-lock brakes (ABS) ..........165
Load limits .................................140
Loading instructions .................147
Locks
doors ..........................................62
Lubricant specifications ...........268
Lug nuts ....................................210
M
Manual transmission .................176
fluid capacities ........................268
lubricant specifications ..........268
reverse .....................................177
Mirrors .........................................58
fold away ...................................59
side view mirrors
(power) ...............................58–59
Motorcraft
parts ......231, 250, 267
O
Octane rating ............................254
Oil (see Engine oil) ..................237
P
Parking brake ............................166
Parts
(see Motorcraft
parts) ...........267
Passenger Occupant
Classification Sensor ...................76Power distribution box
(see Fuses) ...............................194
Power door locks ........................62
Power mirrors .......................58–59
Power point .................................56
Power steering ..........................171
fluid, checking and adding ....261
fluid, refill capacity ................268
fluid, specifications .................268
Power Windows ...........................57
Preparing to drive your
vehicle ........................................172
R
Radio ................................19, 21, 26
Recommendations for
attaching safety restraints for
children ......................................103
Relays ........................................190
Remote entry system .................62
illuminated entry ......................65
locking/unlocking doors ...........63
panic alarm ...............................63
replacing the batteries .............64
Roadside assistance ..................188
S
Safety Belt Maintenance ..........117
Safety belts (see Safety
restraints) ............ 75, 78–79, 81–83
Safety Canopy .......................98–99
Safety defects, reporting ..........224
Safety restraints .. 75, 78–79, 81–83
Belt-Minder
.............................85
extension assembly ..................84
Index
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for adults .......................79, 81–82
for children .............................101
lap belt ......................................80
Occupant Classification
Sensor ........................................76
safety belt maintenance .........117
warning light and chime ....84–85
Safety restraints - LATCH
anchors ......................................110
Safety seats for children ..........105
Safety Compliance
Certification Label ....................274
Satellite Radio Information ........38
Seats ............................................69
child safety seats ....................105
SecuriLock passive anti-theft
system ..........................................66
Servicing your vehicle ..............232
Setting the clock
AM/FM stereo ...........................20
AM/FM stereo CD .....................21
Premium AM/FM stereo
CD6/MP3 ...................................27
Snowplowing .................................7
Spark plugs,
specifications .....................267, 272
Special notice
ambulance conversions ..............7
utility-type vehicles ....................6
Specification chart,
lubricants ...................................268
Speed control ..............................59
Starting your vehicle ........159–161
jump starting ..........................210
Steering wheel
tilting .........................................56
T
Tilt steering wheel ......................56Tire Pressure Monitoring
System (TPMS)
Tires, Wheels and Loading ....135
Tires ...........................120–121, 201
alignment ................................128
care ..........................................125
changing ..........................201, 206
checking the pressure ............125
inflating ...................................122
label .........................................134
replacing ..................................126
rotating ....................................129
safety practices .......................128
sidewall information ...............130
snow tires and chains ............140
spare tire .................................201
terminology .............................122
tire grades ...............................121
treadwear ........................121, 125
Towing .......................................147
recreational towing .................157
trailer towing ..........................147
wrecker ....................................216
Transfer case
fluid checking .........................265
Transmission
automatic operation ...............174
brake-shift interlock (BSI) ....173
fluid, checking and adding
(manual) .................................264
fluid, refill capacities ..............268
lubricant specifications ..........268
manual operation ....................176
Turn signal ..................................48
V
Vehicle Identification Number
(VIN) ..........................................274
Vehicle loading ..........................140
Index
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