fuel FORD RANGER 2011 2.G Workshop Manual

Item CapacityFord Part Name or
EquivalentFord Part Number /
Ford Specification
Front axle fluid (4X4)3.6 pints
(1.7L)MotorcraftSAE 80W-90
Premium Rear Axle
LubricantXY-80W90-QL /
WSP-M2C197-A
Rear axle fluid5.0-5.3 pints
(2.4-2.5L)
6,7,8
MotorcraftSAE 80W-90
Premium Rear Axle
LubricantXY-80W90-QL /
WSP-M2C197-A
Rear axle fluid (FX4
only)5.25-5.5 pints
(2.5-2.6L)
6,7,8
MotorcraftSAE
75W-140 Synthetic Rear
Axle LubricantXY-75W140-QL /
WSL-M2C192-A
Windshield washer fluid Fill as requiredMotorcraftPremium
Windshield Washer
Concentrate (US)
Premium Quality
Windshield Washer Fluid
(Canada)ZC-32-A (US)
CXC-37-(A, B, D or F)
(Canada) /
WSB-M8B16-A2/- -
Fuel tank–regular cab
(short wheel base)17 gallons
(64.4L)——
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Item CapacityFord Part Name or
EquivalentFord Part Number /
Ford Specification
Fuel tank–regular cab
(long wheel base)20.3 gallons
(76.8L)——
Fuel tank–SuperCab19.5 gallons
(73.8L)——
1Add the coolant type originally equipped in your vehicle.2Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only have the API
Certification mark and meet the requirements of Ford specification WSS-M2C929-A (4.0L) or
WSS-M2C930-A (2.3L).3Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and
if equipped with an in-tank cooler. The amount of transmission fluid and fluid level should be set
by the indication on the dipstick’s normal operating range.4Automatic transmissions that require MERCONV should only use MERCONV fluid or fluid that
is specified dual usage MERCON/MERCONV. Refer toscheduled maintenanceto determine
the correct service interval. Use of any fluid other than the recommended fluid may cause
transmission damage.5Service refill capacity for the manual transmission is determined by filling the transmission to the
bottom of the filler hole with the vehicle on a level surface.6Traction-Lok axles use 4.75-5.0 pints (2.2-2.4L) of rear axle lubricant.7Service refill capacities are determined by filling the rear axle 1/4 inch to 9/16 inch (6 mm to
14 mm) below the bottom of the filler hole.8Add 4 oz. (118 ml) of Additive Friction Modifier XL-3 or equivalent meeting Ford specification
EST-M2C118-A for complete refill of Traction-Lok axles.
Maintenance and Specifications
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ENGINE DATA
Engine 2.3L I4 engine 4.0L V6 engine
Cubic inches 138 245
Required fuel 87 octane 87 octane
Firing order 1-3-4-2 1-4-2-5-3-6
Ignition system EDIS EDIS
Spark plug gap0.049–0.053 inch
(1.25–1.35 mm)0.052–0.056 inch
(1.32–1.42 mm)
Compression ratio 9.7:1 9.7:1
Engine drivebelt routing
•2.3L I4 engine with A/C
•2.3L I4 engine without A/C
Maintenance and Specifications
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FORD ESP EXTENDED SERVICE PLANS (U.S. ONLY)
More than 30 million Ford, Lincoln, and Mercury owners have discovered
the powerful protection of Ford ESP. It is the only extended service plan
backed by Ford Motor Company, and provides “peace of mind”
protection beyond the New Vehicle Limited Warranty coverage.
Up to 500+ Covered Vehicle Components
There are four, new-vehicle Extended Service Plans with different levels
of coverage. Ask your dealer for details.
PremiumCare –Our most comprehensive coverage. With over 500
covered components, this plan is so complete that we generally only
discuss what’s not covered!
ExtraCare –Covers 113 components, and includes many high-tech
items.
BaseCare –Covers 84 components.
PowertrainCare –Covers 29 critical components.
Ford ESP is honored by all Ford, Lincoln and Mercury Dealers in
the U.S. and CanadaIt’s the only extended service plan authorized and
backed by Ford Motor Company. That means you get:
•Reliable, quality service anywhere you go.
•Factory-trained technicians.
•Genuine Ford and MotorcraftParts.
Rental car reimbursement
If your vehicle is kept overnight for covered repairs,you are
eligible for rental car coverage, including Bumper-to-Bumper warranty
repairs, or manufacturer’s recalls.
Transferable coverage
If you sell your vehicle before your Ford ESP coverage expires, you can
transfer any remaining coverage to the new owner. Whenever you’re
ready to sell your car, prospective buyers may feel better about taking a
risk on your used vehicle. Ford ESP may add resale value!
Plus,exclusive 24/7 roadside assistance,including:
•Towing, flat-tire change and battery jump starts.
•Out-of-fuel and lock-out assistance.
•Travel expense reimbursement for lodging, meals and rental car.
•Destination assistance for taxi, shuttle, rental car coverage and
emergency transportation.
Ford Extended Service Plan
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Every 15,000 miles
(24,000 km)Replace cabin air filter (if equipped)
Every 30,000 miles
(48,000 km)Replace climate-controlled seat filter
(if equipped)
Replace engine air filter
Replace fuel filter (Ranger)
Every 60,000 miles
(96,000 km)Change automatic transmission fluid and filter on
5–speed TorqShifttransmission; consult dealer
for requirements.
Replace front wheel bearing grease/grease seal on
2WD vehicles (if non-sealed bearings are used)
Every 105,000 miles
(168,000 km)Change engine coolant
1
Change manual transmission fluid
(except Escape)
Change rear axle fluid (Dana axles)
Replace spark plugs
Inspect accessory drive belt(s)
2
Every 150,000 miles
(240,000 km)Change automatic transmission fluid and filter
(except 5–speed TorqShifttransmission) (filter
not required on 6F35, 6F50, DPS6 and AWF-21
transmissions); consult dealer for requirements.
Change front axle fluid (4WD vehicles)
Change manual transmission fluid (Escape)
Change rear axle fluid on all rear-wheel drive
(RWD) vehicles
Change transfer case fluid (4WD vehicles)
Replace accessory drive belt(s) if not replaced
within the last 100,000 miles (160,000 km)
Replace front wheel bearings and seals on 2WD
vehicles (if non-sealed bearings are used)
1Initial replacement at 105,000 miles (160,000 km) or 72 months; every
45,000 miles (80,000 km) or 36 months thereafter
2Perform a follow-up inspection at 120,000 miles (192,000 km)
Scheduled Maintenance Guide
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Extensive idling and/or low-speed driving for long distances as in heavy
commercial use such as delivery, taxi, patrol car or livery
Inspect frequently, service as
required– Replace cabin air filter (if equipped).
– Replace engine air filter.
Every 5,000 miles (8,000 km)– Inspect brake system.
– Rotate tires, inspect tires for wear and measure tread
depth.
– Inspect wheels and related components for abnormal
noise, wear, looseness or drag.
– Lubricate control arm and steering ball joints (if
equipped with grease fittings).
Every 5,000 miles (8,000 km) or
6 months– Inspect and lubricate U-joints.
Every 5,000 miles (8,000 km),
6 months or 200 hours of engine
operation– Change engine oil and replace oil filter.
Every 15,000 miles (24,000 km)– Replace fuel filter (Ranger).
Every 30,000 miles (48,000 km)– Change automatic transmission fluid (not required on
6R80 or TorqShifttransmissions).
– Replace front wheel bearing grease/grease seals on
2WD vehicles (if non-sealed bearings are used).
Every 60,000 miles (96,000 km)– Replace spark plugs.
– Change transfer case fluid (4WD vehicles).
Scheduled Maintenance Guide
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Operating in dusty conditions such as unpaved or dusty roads
Inspect frequently, service as
required– Replace cabin air filter (if equipped).
– Replace engine air filter.
Every 5,000 miles (8,000 km)– Rotate tires, inspect tires for wear and measure tread
depth.
– Inspect wheels and related components for abnormal
noise, wear, looseness or drag.
Every 5,000 miles (8,000 km) or
6 months– Change engine oil and replace oil filter.
– Inspect and lubricate U-joints.
Every 15,000 miles (24,000 km)– Replace fuel filter (Ranger).
Every 30,000 miles (48,000 km)– Change automatic transmission fluid (not required on
6R80 or TorqShifttransmissions).
– Replace front wheel bearing grease/grease seals on
2WD vehicles (if non-sealed bearings are used).
Every 50,000 miles (80,000 km)– Change manual transmission fluid.
– Change rear axle lubricant (E-450 and F-450/550
only).
Every 60,000 miles (96,000 km)– Change transfer case fluid (4WD vehicles).
Scheduled Maintenance Guide
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Off-road operation
Inspect frequently, service as
required– Replace cabin air filter (if equipped).
– Replace engine air filter.
– Inspect and lubricate steering linkage ball joints and
U-joints (if equipped with grease fittings).
Every 5,000 miles (8,000 km) or
6 months– Change engine oil and replace oil filter.
– Rotate tires, inspect tires for wear and measure tread
depth.
– Inspect wheels and related components for abnormal
noise, wear, looseness or drag.
Every 30,000 miles (48,000 km)– Change automatic transmission fluid (not required on
6R80 or TorqShifttransmissions).
– Replace front wheel bearing grease/grease seals on
2WD vehicles (if non-sealed bearings are used).
Every 50,000 miles (80,000 km)– Change manual transmission fluid.
– Change rear axle lubricant (E-450 and F-450/550
only).
Every 60,000 miles (96,000 km)– Change transfer case fluid (4WD vehicles).
Exclusive use of E85 (Flex Fuel Vehicles only)
Every oil change– If ran exclusively on E85, fill the fuel tank full with
regular unleaded fuel.
Scheduled Maintenance Guide
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EXCEPTIONS
In addition, there are several exceptions to the Normal Schedule. They
are listed below:
Normal vehicle axle maintenance
❑Rear axles and power take-off (PTO) units containing synthetic lubricant and light duty trucks equipped with Ford-design
axles are lubricated for life. These lubricants are not to be checked or changed unless a leak is suspected, service is re-
quired or the axle assembly has been submerged in water. The axle and PTO lubricant should be changed anytime the axle
and PTO have been submerged in water. During extended trailer tow operation above 70°F (21°C) ambient and wide open
throttle for extended periods above 45 mph (72 km/h), non-synthetic rear axle lubricants should be replaced every
3,000 miles (4,800 km) or 3 months, whichever occurs first. The 3,000 mile (4,800 km) lubricant change interval may
be waived if the axle was filled with 75W140 synthetic gear lubricant meeting Ford specification WSL-M2C192-A, part
number F1TZ-19580-B or equivalent. Add friction modifier XL-3 (EST-M2C118-A) or equivalent for complete refill of Traction-
Lok rear axles (refer to
Maintenance product and specificationsin theMaintenance and Specificationschapter for details).
The axle lubricant should be changed anytime an axle has been submerged in water.
Police/Taxi/Livery vehicle axle maintenance
❑Replace rear axle lubricant every 100,000 miles (160,000 km). Rear axle lubricant change may be waived if the axle
was filled with 75W140 synthetic gear lubricant meeting Ford specification WSL-M2C192-A, part number FITZ-19580-B or
equivalent. Add four ounces (118 mL) of additive friction modifier XL-3 (EST-M2C118-A) or equivalent for complete refill of
Traction-Lok rear axles. The axle lubricant should be changed anytime the axle has been submerged in water.
E–450 and F–450/550 axle maintenance
❑Replace rear axle lubricant every 100,000 miles (160,000 km) under normal driving conditions on all E–450 and
F–450/550 applications. For E–450 and F–450/550 vehicles operated at or near maximum Gross Vehicle Weights, the
rear axle lubricant should be replaced every 50,000 miles (80,000 km). In addition, this 50,000 mile (80,000 km)
schedule should be observed when the vehicles are operated under the Special Operating Conditions.
California fuel filter replacement
❑If vehicle is registered in California, the California Air Resources Board has determined that the failure to perform this main-
tenance item will not nullify the emission warranty or limit recall liability prior to the completion of the vehicle’s useful life.
Ford Motor Company, however, urges you to have all recommended maintenance services performed at the specified inter-
vals and to record all vehicle service.
Class A Motorhome
❑Every two years - Change brake fluid
Scheduled Maintenance Guide
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indicator light .........................171
preparing to drive your
vehicle .....................................164
Fuel ............................................239
calculating fuel economy .......244
cap ...........................................241
capacity ...................................260
choosing the right fuel ...........242
detergent in fuel .....................243
filling your vehicle with
fuel ...........................239, 241, 244
filter, specifications ........239, 259
fuel pump shut-off switch .....180
improving fuel economy ........244
octane rating ...................243, 265
quality ......................................243
running out of fuel .................244
safety information relating to
automotive fuels .....................239
Fuel pump shut-off switch .......180
Fuses ..................................181–182
G
Gas cap (see Fuel cap) ............241
Gas mileage
(see Fuel economy) .................244
Gauges .........................................17
H
Hazard flashers .........................180
Headlamps ...................................38
aiming ........................................40
bulb specifications ....................43
daytime running lights .............39
flash to pass ..............................39
high beam .................................38
replacing bulbs .........................44
turning on and off ....................38Heating
heating and air conditioning
system .................................35–36
Hood ..........................................223
I
Ignition ...............................150, 265
Infant seats
(see Safety seats) .......................98
Inspection/maintenance (I/M)
testing ........................................249
Instrument panel
cleaning ...................................218
cluster ........................................12
lighting up panel and
interior .......................................39
J
Jack ............................................191
positioning .......................191, 196
storage .............................191, 194
Jump-starting your vehicle ......201
K
Keys .......................................55, 60
positions of the ignition .........150
L
Lamps
bulb replacement
specifications chart ..................43
daytime running light ...............39
fog lamps ...................................38
headlamps .................................38
headlamps, flash to pass ..........39
instrument panel, dimming .....39
interior lamps .....................42–43
Index
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