Wiring FORD S-MAX 2006 Service Repair Manual

Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fConnector\fC2HP01-A\ffrom\fthe\felectric\f
booster\fhe\bter.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\felectric\fbooster\f
he\bter,\fconnector\fC2HP01-A,\fpin\f1,\fcircuit\fSBB16A\f
(VT),\fwiring\fh\brness\fside\f\bnd\fground.\f3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b
GO\fto\fP8 .\f\f
No\b
LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fcircuit\fSBB16A\f(VT)\f
between\fthe\fEJB\f\bnd\fthe\felectric\fbooster\fhe\bter\fwith\f
the\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\f
of\fthe\fsystem.\f
P8:\bCHECK\bTHE\bELECTRIC\bBOO\fTER\bHEATER\bGROUND\bCONNECTION
Disconnect\fConnector\fC2HP01-B\ffrom\fthe\felectric\f
booster\fhe\bter.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\felectric\fbooster\f
he\bter,\fconnector\fC2HP01-B,\fpin\f1,\fcircuit\fGD121A\f
(BK),\fwiring\fh\brness\fside\f\bnd\fground.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b GO\fto\fP9 .\f\f
No\b
L

OCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fcircuit\fGD121A\f
(BK/YE)\fbetween\fthe\felectric\fbooster\fhe\bter\f\bnd\f
ground\fconnection\fG1D131-A\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
P9:\bCHECK\bCONTROL\bVOLTAGE\bAT\bELECTRIC\bBOO\fTER\bHEATER
Disconnect\fConnector\fC2HP03\ffrom\fthe\felectric\f
booster\fhe\bter.\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\felectric\fbooster\f
he\bter,\fconnector\fC2HP03,\fpin\f1,\fcircuit\fCBP04P\f
(VT),\fwiring\fh\brness\fside\f\bnd\fground.\f3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b
\f\f
\f\f
\f\f
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GO\fto\fP11.\f\f
No\b GO
\fto\fP10 .\f\f
P10:\bCHECK\bFOR\bOPEN\bCIRCUIT\bBETWEEN\bTHE\bELECTRIC\bBOO\fTER\bHEATER\bAND\bTHE\b
GEM\b(TERMINAL\b15)
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fConnector\fC1BP02-C\ffrom\fthe\fGEM.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\felectric\fbooster\f
he\bter,\fconnector\fC2HP03,\fpin\f1,\fcircuit\fCBP04P\f
(VT),\fwiring\fh\brness\fside\f\bnd\fthe\fGEM,\fconnector\f
C1BP02-C,\fpin\f68,\fcircuit\fCBP04T\f(VT),\fwiring\f
h\brness\fside.\f3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b TEST\fthe\fGEM\f\bnd\fRENEW\f\bs\fnecess\bry.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fGEM\f\bnd\fthe\felectric\fbooster\fhe\bter\f
using\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\f
the\fsystem.\f
P11:\bCHECK\bFOR\bOPEN\bCIRCUIT\bBETWEEN\bTHE\bELECTRIC\bBOO\fTER\bHEATER\bAND\bTHE\b
GEM\b(PWM)
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fConnector\fC1BP02-C\ffrom\fthe\fGEM.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\felectric\fbooster\f
he\bter,\fconnector\fC2HP03,\fpin\f2,\fcircuit\fCBP01A\f
(BU/GN),\fwiring\fh\brness\fside\f\bnd\fthe\fGEM,\f
connector\fC1BP02-C,\fpin\f39,\fcircuit\fCBP01A\f
(BU/GN),\fwiring\fh\brness\fside.\f3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b GO\fto\fP12 .\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fCBP01A\f
(BU/GN)\fbetween\fthe\fGEM\f\bnd\fthe\felectric\fbooster\f
he\bter\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
P12:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bELECTRIC\bBOO\fTER\bHEATER\bAND\bTHE\bGEM\b
FOR\bA\b\fHORT\bTO\bVOLTAGE
Ignition\fswitch\fin\fposition\fII.\f1\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\felectric\fbooster\f
he\bter,\fconnector\fC2HP03,\fpin\f2,\fcircuit\fCBP01A\f
(BU/GN),\fwiring\fh\brness\fside\f\bnd\fground.\f2\b
\f\f
\f\f
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Is\f\b\fvolt\bge\fme\bsured?\f
Yes\bLOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fvolt\bge\fin\fcircuit\f
CBP01A\f(BU/GN)\fbetween\fthe\fGEM\f\bnd\fthe\felectric\f
booster\fhe\bter\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
No\b GO\fto\fP13 .\f\f
P13:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bELECTRIC\bBOO\fTER\bHEATER\bAND\bTHE\bGEM\b
FOR\bA\b\fHORT\bTO\bGROUND
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\felectric\fbooster\f
he\bter,\fconnector\fC2HP03,\fpin\f2,\fcircuit\fCBP01A\f
(BU/GN),\fwiring\fh\brness\fside\f\bnd\fground.\f2\b
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhms\fme\bsured?\f
Yes\b RENEW\fthe\felectric\fbooster\fhe\bter.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\fIf\fthe\fsystem\fis\fstill\f
inoper\btive,\fCHECK\fthe\fGEM\f\bnd\fRENEW\fif\f
necess\bry.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No\b
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fcircuit\f
CBP01A\f(BU/GN)\fbetween\fthe\fGEM\f\bnd\fthe\felectric\f
booster\fhe\bter\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
PINPOINT\bTE\fT\bQ\b:\bPROGRAMMABLE\bFUEL-FIRED\bBOO\fTER\bHEATER\b
INOPERATIVE\b
NOTE:\fThe\ffuel\ffired\fbooster\fhe\bter\fis\fequipped\fwith\f\bn\fintegr\bted\fundervolt\bge\f
protection.\fThis\fswitches\foff\fthe\ffuel-fired\fbooster\fhe\bter\fwhen\fthe\fsupply\fvolt\bge\ff\blls\f
below\f10\fV\ffor\flonger\fth\bn\f20\fseconds.\fBefore\fperforming\ffurther\fchecks,\fensure\fth\bt\f
the\fvehicle\fb\bttery\fis\fOK\f\bnd\fth\bt\fthe\fch\brge\fst\bte\fis\fsufficient.\f
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
Q1:\bCHECK\bFU\fE\bF277
Ignition\fswitch\fin\fposition\f0.\f1\b
CHECK\fF27\f(EJB).\f2\b
Is\fthe\ffuse\fOK?\f
Yes\bGO\fto\fQ2.\f\f
No \b
RENEW\ffuse\fF27\f(30\fA).\fCHECK\fthe\foper\btion\fof\fthe\f
\f\f
\f\f
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system.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\f
REPAIR\fthe\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
Q2:\bCHECK\bTHE\bVOLTAGE\bAT\bFU\fE\bF27
Connect\fFuse\fF27\f(EJB).\f1\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF27\f(30\fA)\f\bnd\f
ground.\f2\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\bGO\fto\fQ3.\f\f
No\b R

EPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fF27.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
Q3:\bCHECK\bTHE\bVOLTAGE\bAT\bTHE\bPROGRAMMABLE\bFUEL-FIRED\bBOO\fTER\bHEATER
Disconnect\fConnector\fC1HF01-C\ffrom\fthe\f
progr\bmm\bble\ffuel-fired\fbooster\fhe\bter.\f1\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fprogr\bmm\bble\f
fuel-fired\fbooster\fhe\bter,\fconnector\fC1HF01-C,\fpin\f
3,\fcircuit\fSBB27A\f(BU/RD),\fwiring\fh\brness\fside\f\bnd\f
ground.\f2\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fQ5.\f\f
No\b GO

\fto\fQ4.\f\f
Q4:\bCHECK\bFOR\bOPEN\bCIRCUIT\bBETWEEN\bTHE\bPROGRAMMABLE\bFUEL-FIRED\b
BOO\fTER\bHEATER\bAND\bTHE\bEJB
Disconnect\fConnector\fC1BB01-A\ffrom\fthe\fEJB.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fprogr\bmm\bble\f
fuel-fired\fbooster\fhe\bter,\fconnector\fC1HF01-C,\fpin\f
3,\fcircuit\fSBB27A\f(BU/RD),\fwiring\fh\brness\fside\f\bnd\f
the\fEJB,\fconnector\fC1BB01-A,\fcircuit\fSBB32A\f
(BU/RD),\fwiring\fh\brness\fside.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fme\bsured?\f
Yes\b CHECK\fthe\fEJB\f\bnd\fRENEW\fit\fif\fnecess\bry.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
No\b LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fcircuit\fSBB27A\f
(VT/RD)\fbetween\fthe\fprogr\bmm\bble\ffuel-fired\f
booster\fhe\bter\f\bnd\fthe\fEJB\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
Q5:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bPROGRAMMABLE\bFUEL-FIRED\b
BOO\fTER\bHEATER
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fprogr\bmm\bble\f
fuel-fired\fbooster\fhe\bter,\fconnector\fC1HF01-C,\fpin\f
4,\fcircuit\fGD132L\f(BK/VT),\fwiring\fh\brness\fside\f\bnd\f
ground.\f1\b
\f\f
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Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fme\bsured?\f
Yes\bCHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fprogr\bmm\bble\f
fuel-fired\fbooster\fhe\bter.\fCHECK\fthe\foper\btion\fof\f
the\fsystem.\f
No\b LOCATE\f\bnd\fREPAIR\fthe\fopen\fcircuit\fbetween\fthe\f
progr\bmm\bble\ffuel-fired\fbooster\fhe\bter\f\bnd\fground\f
connection\fG1D132-A\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
PINPOINT\bTE\fT\bR\b:\bFUEL-FIRED\bBOO\fTER\bHEATER\b(COOLANT\bPUMP)\b
INOPERATIVE\b-\bVEHICLE\f\bWITH\bPROGRAMMABLE\bFUEL-FIRED\bBOO\fTER\b
HEATER\b
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
R1:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bFUEL-FIRED\bBOO\fTER\bHEATER\b(COOLANT\b
PUMP)\bAND\bTHE\bPROGRAMMABLE\bFUEL-FIRED\bBOO\fTER\bHEATER\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fConnector\fC1HF02\ffrom\fthe\ffuel-fired\fbooster\fhe\bter\f(cool\bnt\f
pump).\f2\b
Disconnect\fConnector\fC1HF01-C\ffrom\fthe\fprogr\bmm\bble\ffuel-fired\fbooster\f
he\bter.\f3\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fprogr\bmm\bble\ffuel-fired\fbooster\f
he\bter,\fconnector\fC1HF01-C,\fpin\f9,\fcircuit\fRHF03A\f(WH/VT),\fwiring\f
h\brness\fside\f\bnd\fthe\ffuel-fired\fbooster\fhe\bter\f(cool\bnt\fpump),\fconnector\f
C1HF02,\fpin\f2,\fcircuit\fRHF03A\f(WH/VT),\fwiring\fh\brness\fside.\f4\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b GO\fto\fR2 .\f\f
No\b L

OCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fcircuit\fRHF03A\f(WH/VT)\fbetween\fthe\f
progr\bmm\bble\ffuel-fired\fbooster\fhe\bter\f\bnd\fthe\ffuel-fired\fbooster\fhe\bter\f
(cool\bnt\fpump)\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\f
of\fthe\fsystem.\f
R2:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bFUEL-FIRED\bBOO\fTER\bHEATER\b(COOLANT\b
PUMP)\bAND\bTHE\bPROGRAMMABLE\bFUEL-FIRED\bBOO\fTER\bHEATER\bFOR\bOPEN\bCIRCUIT
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fprogr\bmm\bble\ffuel-fired\fbooster\f
he\bter,\fconnector\fC1HF01-C,\fpin\f10,\fcircuit\fCHF03A\f(GN/OG),\fwiring\f
h\brness\fside\f\bnd\fthe\ffuel-fired\fbooster\fhe\bter\f(cool\bnt\fpump),\fconnector\f
C1HF02,\fpin\f1,\fcircuit\fCHF03A\f(GN/OG),\fwiring\fh\brness\fside.\f1\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b RENEW\fthe\ffuel-fired\fbooster\fhe\bter\f(cool\bnt\fpump).\fCHECK\fthe\foper\btion\f
of\fthe\fsystem.\f
No\b
LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fcircuit\fCHF03A\f(GN/OG)\fbetween\fthe\f
progr\bmm\bble\ffuel-fired\fbooster\fhe\bter\f\bnd\fthe\ffuel-fired\fbooster\fhe\bter\f
(cool\bnt\fpump)\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\f \f\f
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Component\bTests\b
Blower\brelay\bH402\b
of\fthe\fsystem.\f
PINPOINT\bTE\fT\b\f\b:\bBOO\fTER\bHEATER\bFUEL\bPUMP\bINOPERATIVE\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
\f1:\bCHECK\bFOR\bOPEN\bCIRCUIT\bBETWEEN\bTHE\bBOO\fTER\bHEATER\bFUEL\bPUMP\bAND\bTHE\b
FUEL-FIRED\bBOO\fTER\bHEATER\b
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fConnector\fC3HF02\ffrom\fthe\fbooster\f
he\bter\ffuel\fpump.\f2\b
Disconnect\fConnector\fC1HF01-C\ffrom\fthe\ffuel-fired\f
booster\fhe\bter.\f3\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fprogr\bmm\bble\f
fuel-fired\fbooster\fhe\bter,\fconnector\fC1HF01-C,\fpin\f
7,\fcircuit\fCHF01A\f(BN/BU),\fwiring\fh\brness\fside\f\bnd\f
the\fbooster\fhe\bter\ffuel\fpump,\fconnector\fC3HF02,\fpin\f
1,\fcircuit\fCHF01C\f(BN/BU),\fwiring\fh\brness\fside.\f
4\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b GO\fto\fS2.\f\f
No\b L

OCATE\f\bnd\fREPAIR\fthe\fopen\fcircuit\fbetween\fthe\f
progr\bmm\bble\ffuel-fired\fbooster\fhe\bter\f\bnd\fthe\f
booster\fhe\bter\ffuel\fpump\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
\f2:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bBOO\fTER\bHEATER\bFUEL\bPUMP
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fbooster\fhe\bter\f
fuel\fpump,\fconnector\fC3HF02,\fpin\f2,\fcircuit\fGD152F\f
(BK/BU),\fwiring\fh\brness\fside.\f1\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b RENEW\fthe\fbooster\fhe\bter\ffuel\fpump.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No\b
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fground\fconnection\fG4D151\f\bnd\fthe\fbooster\f
he\bter\ffuel\fpump\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
\f\f
\f\f
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Climate\bControl\b\fystem\b-\bGeneral\b
Information\b-\bAuxiliary\bClimate\bControlS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTesting\b
Refer\bto\bWiring\bDiagrams\b\fection\b412-03A,\bfor\bschematic\band\bconnector\b
in

formation.\b\b
\fpecial\bTool(s)\b
Ge

neral\bEquipment\b
Inspection\band\bTesting\b 1. 1.\b
VERIFY\fthe\fcustomer\fconcern.\f
2

. 2.\b
Visu\blly\fCHECK\ffor\f\bny\fobvious\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
N

OTE:\fEnsure\fcorrect\flocking\fof\fwiring\fh\brness\fconnect
ors.\f
Visual\bInspection\b
3. 3.\b
RECTIFY\f\bny\fobvious\fc\buses\ffor\f\b\fconcern\ffound\fduring\fthe\fvisu\bl\finspection\f
b
efore\fperforming\f\bny\ffurther\ftests.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
4. 4.\b
If\fthe\fconcern\fis\fstill\fpresent\f\bfter\fthe\fvisu\bl\finspection,\fperform\ff\bult\fdi\bgnosis\fon\f
t
he\felectronic\fengine\fm\bn\bgement,\fthe\fch\brging\fsystem,\fthe\fgeneric\felectronic\f
module\f(GEM),\fthe\finstrument\fcluster,\fthe\felectronic\f\butom\btic\ftemper\bture\fcontrol\f
(EATC)\f\bnd\fthe\f\buxili\bry\fclim\bte\fcontrol\fmodule\fusing\fWDS\f\bnd\fRECTIFY\fthe\ff\bult
(s)\fdispl\byed\fin\f\bccord\bnce\fwith\fthe\ff\bult\fdescription.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
5. 5.\b
On\f\b\fvehicle\fwithout\fstored\ff\bult(s),\fcontinue\f\bccording\fto\fthe\fSymptom\fCh\brt\f\bnd\f
t
he\fcorresponding\fsymptom.\f
6. 6.\b
Following\fchecking\for\felimin\btion\fof\fthe\ff\bult(s)\f\bnd\f\bfter\fcompletion\fof\foper\btions,\f
the\ff\bult\fmemories\fof\f\bll\fvehicle\fmodules\fmust\fbe\fREAD\fOUT\f\bnd\f\bny\fstored\ff\bults\f
must\fbe\fDELETED.\fREAD\fOUT\f\bll\ff\bult\fmemories\f\bg\bin\ffollowing\f\b\fro\bd\ftest.\f
Trouble\bcode\btable\b-\bvehicles\bwith\bauxiliary\bclimate\bcontrol\b
Trouble\bcode\btable\b-\bauxiliary\bclimate\bcontrol\b
Termin\bl\fProbe\fKit\f
418-S035\f
Digit\bl\fMultimeter\f(comp\btible\fwith\fK-type\f
thermocouple)
Worldwide\fDi\bgnostic\fSystem\f(WDS)
Refriger\bnt\fcenter
Thermometer\f-\fFluke\f80\fPK-8\f(FSE\fnumber\f260\f
4102\f001\f07)
Mechanica\bE\bectrica\b

Refriger\bnt\flines\f\f

Condenser\f\f

Drive\fbelt\f\f

A/C\fcompressor\f
Fuses\f\f

Wiring\fh\brness\f\f

Connector\f
\f\f
Стр. 1 из 20
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G548831&gui...procarmanuals.com
http://vnx.su

\fystem\bChecks\b
Re\br\fjunction\fbox\f(RJB)\f
*
Auxili\bry\fclim\bte\fcontrol\finoper\btive\f
(blower\fOK)Fuse(s)\f
Circuit(s)\f
Qu\bntity\fof\frefriger\bnt\f
Clim\bte\fcontrol\f\bssembly\f
Electronic\f\butom\btic\ftemper\bture\f
control\f(EATC)\fmodule\f
Auxili\bry\fclim\bte\fcontrol\fmodule\f
Refriger\bnt\fpressure\ftr\bnsducer\f
A/C\fclutch\frel\by\f
Air\fconditioning\fclutch\f
Generic\fElectronic\fModule\f(GEM)\f
Powertr\bin\fcontrol\fmodule\f(PCM)\f
Ambient\ftemper\bture\fsensor\f
Exp\bnsion/cut-out\fv\blve\f
*
*
*
*
*
*
*
*
*
*
*
*
*
GO\fto\f
Pinpoint\fTest\f
B.\f \f
*
M\blfunction\f-\f\buxili\bry\fclim\bte\fcontrol\f
temper\bture\fcontrol\ffl\bpCircuit(s)\f
Auxili\bry\fclim\bte\fcontrol\f
temper\bture\fcontrol\ffl\bp\f\bctu\btor\f Auxili\bry\fclim\bte\fcontrol\f
temper\bture\fcontrol\ffl\bp\f Auxili\bry\fclim\bte\fcontrol\fmodule\f
*
*
*
*GO\fto\f
Pinpoint\fTest\f
C.\f \f
*
Circuit\fof\f\buxili\bry\fclim\bte\fcontrol\f\bir\f
outlet\ftemper\bture\fsensor,\ff\bultyCircuit(s)\f
Auxili\bry\fclim\bte\fcontrol\f\bir\foutlet\f
temper\bture\fsensor\f
Auxili\bry\fclim\bte\fcontrol\fmodule\f
*
*
*
GO\fto\f
Pinpoint\fTest\f
D.\f \f
*
PINPOINT\bTE\fT\bA\b:\bAUXILIARY\bCLIMATE\bCONTROL\bBLOWER\bMOTOR\b
INOPERATIVE/NOT\bOPERATING\bCORRECTLY\b
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
A1:\bCHECK\bFUNCTION\bOF\bAUXILIARY\bCLIMATE\bCONTROL\bBLOWER\bMOTOR
Ignition\fswitch\fin\fposition\fII.\f1\b
SWITCH\fON\f\buxili\bry\fclim\bte\fcontrol.\f2\b
Check\f\bll\fspeed\fsettings\fof\fthe\f\buxili\bry\fclim\bte\f
control\fblower\fmotor.\f3\b
Is\fthe\f\buxili\bry\fclim\bte\fcontrol\fblower\fmotor\f
inoper\btive\fin\f\bll\fof\fthe\fspeed\fsettings?\f
Yes\b
GO\fto\fA2.\f\f
No\b GO

\fto\fA18 .\f\f
A2:\bCHECK\bFU\fE\bFC6\b(20\bA)\b(RJB).
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fFuse\fFC6\f(20\fA)\f(RJB)..\f2\b
CHECK\fFuse\fFC6\f(20\fA)\f(RJB)..\f3\b
Is\fthe\ffuse\fOK?\f
Yes\b
GO\fto\fA3.\f\f
No\b
RENEW\ffuse\fFC6\f(20\fA)\f(RJB).\fCHECK\fthe\foper\btion\f
of\fthe\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\f
RECTIFY\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
A3:\bCHECK\bVOLTAGE\bAT\bFU\fE\bFC6\b(20\bA)\b(RJB).
Connect\fFuse\fFC6\f(20\fA)\f(RJB)..\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fFC6\f(20\fA)\f3\b
Стр. 3 из 20
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G548831&gui...procarmanuals.com
http://vnx.su

(RJB)\f\bnd\fground.\f
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\bGO\fto\fA4.\f\f
No\b L

OCATE\fAND\fRECTIFY\fthe\fbre\bk\fin\fthe\fvolt\bge\f
supply\fof\ffuse\fFC6\f(20\fA)\f(RJB)\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
A4:\bCHECK\bFU\fE\bFB6\b(10\bA)\b(RJB).
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fFuse\fFB6\f(10\fA)\f(RJB)..\f2\b
CHECK\fFuse\fFB6\f(10\fA)\f(RJB)..\f3\b
Is\fthe\ffuse\fOK?\f
Yes\b GO\fto\fA5.\f\f
No\b
RENEW\ffuse\fFB6\f(10\fA)\f(RJB).\fCHECK\fthe\foper\btion\f
of\fthe\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\f
RECTIFY\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
A5:\bCHECK\bVOLTAGE\bAT\bFU\fE\bFB6\b(10\bA)\b(RJB).
Connect\fFuse\fFB6\f(10\fA)\f(RJB)..\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fFB6\f(10\fA)\f
(RJB)\f\bnd\fground.\f3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fA6.\f\f
No\b
L

OCATE\fAND\fRECTIFY\fthe\fbre\bk\fin\fthe\fvolt\bge\f
supply\fof\ffuse\fFB6\f(10\fA)\f(RJB)\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
A6:\bCHECK\bVOLTAGE\bAT\bAUXILIARY\bCLIMATE\bCONTROL\bBLOWER\bMOTOR
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fConnector\fC4HA19\ffrom\f\buxili\bry\f
clim\bte\fcontrol\fblower\fmotor.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\f\buxili\bry\fclim\bte\f
control\fblower\fmotor,\fconnector\fC4HA19,\fpin\f2,\f
circuit\fB_CBR11D\f(BN),\fwiring\fh\brness\fside\f\bnd\f
ground.\f4\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b
GO\fto\fA13 .\f\f
No\b GO

\fto\fA7.\f\f
A7:\bCHECK\bTHE\bVOLTAGE\bAT\bTHE\bAUXILIARY\bCLIMATE\bCONTROL\bBLOWER\bRELAY\b
(PIN\b3)
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fAuxili\bry\fclim\bte\fcontrol\fblower\frel\by\f
from\fsocket\fRC1.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\f\buxili\bry\fclim\bte\f
control\fblower\frel\by,\fsocket\fRC1,\fpin\f3,\fcircuit\f
C_SBR06A\f(BN/RD),\fwiring\fh\brness\fside\f\bnd\f
ground.\f4\b
Стр. 4 из 20
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G548831&gui...procarmanuals.com
http://vnx.su

Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\bGO\fto\fA8.\f\f
No \b
L

OCATE\fAND\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\f\buxili\bry\fclim\bte\fcontrol\fblower\frel\by\f
\bnd\ffuse\fFC6\f(20\fA)\f(RJB)\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
A8:\bCHECK\bTHE\bVOLTAGE\bAT\bTHE\bAUXILIARY\bCLIMATE\bCONTROL\bBLOWER\bRELAY\b
(PIN\b1)
Me\bsure\fthe\fvolt\bge\fbetween\fthe\f\buxili\bry\fclim\bte\f
control\fblower\frel\by,\fsocket\fRC1,\fpin\f1,\fcircuit\f
B_CBR06C\f(WH/BU),\fwiring\fh\brness\fside\f\bnd\f
ground.\f1\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fA9.\f\f
No\b L

OCATE\fAND\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\f\buxili\bry\fclim\bte\fcontrol\fblower\frel\by\f
\bnd\ffuse\fFB6\f(10\fA)\f(RJB)\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
A9:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bAUXILIARY\bCLIMATE\bCONTROL\bBLOWER\b
RELAY\bAND\bTHE\bAUXILIARY\bCLIMATE\bCONTROL\bBLOWER\bMOTOR\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\buxili\bry\f
clim\bte\fcontrol\fblower\frel\by,\fsocket\fRC1,\fpin\f5,\f
circuit\fC_CBR06A\f(WH/BU),\fwiring\fh\brness\fside\f\bnd\f
the\f\buxili\bry\fclim\bte\fcontrol\fblower\fmotor,\f
connector\fC4HA19,\fpin\f2,\fcircuit\fB_CBR11D\f(BN),\f
wiring\fh\brness\fside.\f
2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b GO\fto\fA11 .\f\f
No\b
GO

\fto\fA10 .\f\f
A10:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bRJB\bAND\bTHE\bAUXILIARY\bCLIMATE\b
CONTROL\bBLOWER\bMOTOR\bFOR\bOPEN\bCIRCUIT
Disconnect\fConnector\fC4BR02-B\ffrom\fRJB.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fRJB,\fconnector\f
C4BR02-B,\fpin\f312,\fcircuit\fC_CBR06A\f(WH/BU),\f
wiring\fh\brness\fside\f\bnd\fthe\f\buxili\bry\fclim\bte\fcontrol\f
2\b
\f\f
\f\f
Стр. 5 из 20
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G548831&gui...procarmanuals.com
http://vnx.su