cooling FORD S-MAX 2006 Service Repair Manual

Climate\bControl\b\f\bClimate\bControl\bHousingS-MAX/G\bl\bxy\f2006.5\f(02/2006
\f
Removal\band\bInstallation\b
Materials\b
Gen
eral\bEquipment\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\fins t
\bll\btion\fdet\bils.\f
Vehicles\fwith\f\b\f1.8L\fdiesel\fengine.\f
Ve

hicles\fwith\f\b\f2.5L\fengine\f
Vehicles\fwith\f2.0L\fengine\f
NameSpec\bf\bcat\bo\f
Compressor\fOil\f-\fAir\fConditioningWSH-M1C231-B\f/\f6U7J-M1C231-AA
Hose\fcl\bmp\fremover/inst\bller 1. Refer\fto:\fEngine\fCooling\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pr e

c\butions \f(100-
00\fGener\bl\fInform\btion,\fDescription\f
\bnd\fOper\btion).\f
2. Dr\bin\fthe\f\bir\fconditioning\fsystem.\f
Refer\fto:\f Air\fConditioning\f(A/C)\fSystem\fRecovery,\f
Ev\b

cu\btion\f\bnd\fCh\brging\f(412-00\fClim\bte\fControl\f
Sys

tem\f-
\fGener\bl\fInform\btion,\fGener\bl\fProcedures).
3. R\bise\fthe\fvehicle.\f
Refer\fto:\f Lifting\f(100-
02\fJ\bcking\f\bnd\fLifting,\fDescription\f
\bnd\fOper\btion).\f
4. \f
5.
CAUTION:\fThe\finsides\fof\fthe\fpipe\fends\fmust\fbe\f
cle\bn\f\bnd\ffree\fof\foil\fresidue.\f
Torque:\b 10\fNm
\f
6. \f
\f\f
\f\f
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Refer\fto:\fCooling\fSystem\fDr\bining,\fFilling\f\bnd\fBleeding
(303-03A\fEngine\fCooling\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-
HE\f(118kW/160PS)\f
-\fMI4,\fGener\bl\fProcedures).\f
Refer\fto:\f
Cooling\fSystem\fDr\bining,\fFilling\f\bnd\fBleeding
(303-03C\fEngine\fCooling\f-\f2.5L\fDur\btec\f
(162kW/220PS)\f-\fVI5,\fGener\bl\fProcedures).\f
Refer\fto:\f
Cooling\fSystem\fDr\bining,\fFilling\f\bnd\fBleeding
(303-03D\fEngine\fCooling\f-\f1.8L\fDur\btorq-TDCi\f
(74kW/100PS)\f-\fLynx/1.8L\fDur\btorq-TDCi\f
(92kW/125PS)\f-\fLynx,\fGener\bl\fProcedures).\f
Стр. 4 из 4
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Climate\bControl\b\f\bHeater\bCoreS-MAX/G\bl\bxy\f2006.5\f(02/2006
\f
Removal\band\bInstallation\b
General\bEquipment\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f\f
Vehicles\fwith\f1.8L\fdiesel\fengine\f
V e

hicles\fwith\f2.5L\fengine\f
Vehicles\fwith\f2.0L\fengine\f
Vehicles\fwith\f2.0L\fdiesel\fengine\f
Hose\fcl\bmp\fremover/inst\bller 1. Refer\fto:\fEngine\fCooling\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pre

c\butions \f(100-
00\fGener\bl\fInform\btion,\fDescription\f
\bnd\fOper\btion).\f
2. R\bise\f\bnd\fsupport\fthe\fvehicle.\f Refer\fto:\f Lifting\f(100-
02\fJ\bcking\f\bnd\fLifting,\fDescription\f
\bnd\fOper\btion).\f
3. \f
4. CAUTION:\fThe\finside\fsurf\bces\fof\fthe\fends\fof\f
th

e\fpipe\fmust\fbe\fcle\bn\f\bnd\ffree\ffrom\foil\fresidues.
\f
Torque:\b 10\fNm\f
5. \f
6. \f
\f\f
\f\f
\f\f
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Vehicles\fwith\fglove\fcomp\brtment\fcooling\f
9. \f
1 0

. Remove\fthe\f\budio\funit.\f Refer\fto:\f Audio\fUnit\f-\fVehicles\fBuilt\fUp\fTo:\f05/2007
\f
(415-01\fInform\btion\f\bnd\fEntert\binment\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\fAudio\fUnit\f-\fVehicles\fWith:\fTr\bvel\fPilot\fEX\f
(41

5-01\fInform\btion\f\bnd\fEntert\binment\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Audio\fUnit\f-
\fVehicles\fBuilt\fUp\fTo:\f05/2007,\f
Vehicles\fWith:\fDigit\bl\fVers\btile\fDisc\f(DVD)\fN\bvig\btion\f
System\f(415-01\fInform\btion\f\bnd\fEntert\binment\f
Sys
tem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
11. \f
12. \f
13. \f
\f
\f\f
\f\f
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order.\f
2. Check\fthe\fcool\bnt\flevel.\f Refer\fto:\f
Cooling\fSystem\fDr\bining,\fFilling\f\bnd\fBleeding
(303-03A\fEngine\fCooling\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-
HE\f(118kW/160PS)\f
-\fMI4,\fGener\bl\fProcedures).\f
Refer\fto:\f
Cooling\fSystem\fDr\bining,\fFilling\f\bnd\fBleeding
(303-03C\fEngine\fCooling\f-\f2.5L\fDur\btec\f
(162kW/220PS)\f-\fVI5,\fGener\bl\fProcedures).\f
Refer\fto:\f
Cooling\fSystem\fDr\bining,\fFilling\f\bnd\fBleeding
(303-03D\fEngine\fCooling\f-\f1.8L\fDur\btorq-TDCi\f
(74kW/100PS)\f-\fLynx/1.8L\fDur\btorq-TDCi\f
(92kW/125PS)\f-\fLynx,\fGener\bl\fProcedures).\f
\f
Стр. 10 из 10
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Climate\bControl\b\f\bHeater\bCore—Vehicles\bBuilt\b
From:\b05/2007S-MAX/G\bl\bxy\f2006.5\f(02/2006
\f
Removal\band\bInstallation\b
General\bEquipment\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Vehicles\fwith\f1.8L\fdiesel\fengine\f
V e

hicles\fwith\f2.5L\fengine\f
Vehicles\fwith\f2.0L\fengine\f
Vehicles\fwith\f2.0L\fdiesel\fengine\f
Hose\fcl\bmp\fremover/inst\bller 1. Refer\fto:\fEngine\fCooling\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pre

c\butions \f(100-
00\fGener\bl\fInform\btion,\fDescription\f
\bnd\fOper\btion).\f
2. Refer\fto:\f Lifting\f(100-
02\fJ\bcking\f\bnd\fLifting,\fDescription\f
\bnd\fOper\btion).\f
3. \f
4.
CAUTION:\fM\bke\fsure\fth\bt\fthe\finside\fof\fthe\fpipe\f
ends\f\bre\fcle\bn\f\bnd\ffree\fof\foil\fresidue.\f
Torque:\b 10\fNm
\f
5. \f
6. \f
\f\f
\f\f
\f\f
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All\fvehicles\f
Vehicles\fwith\fglove\fcomp\brtment\fcooling\f7.
Genera\f\b
E
quipment:\b
Hose\f
cl\bmp\f
remover/inst\bller
8. Refer\fto:\f Audio\fUnit\f-\fVehicles\fBuilt\fFrom:\f05/2007 \f
(41
5-01\fInform\btion\f\bnd\fEntert\binment\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Audio\fUnit\f-
\fVehicles\fBuilt\fFrom:\f05/2007,\f
Vehicles\fWith:\fDigit\bl\fVers\btile\fDisc\f(DVD)\fN\bvig\btion\f
System\f(415-01\fInform\btion\f\bnd\fEntert\binment\f
Sys
tem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
9. \f
10. \f
\f\f
\f
\f\f
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procedure.
2. Check\fthe\fcool\bnt\flevel.\fRefer\fto:\f
Cooling\fSystem\fDr\bining,\fFilling\f\bnd\fBleeding
(303-03A\fEngine\fCooling\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-
HE\f(118kW/160PS)\f
-\fMI4,\fGener\bl\fProcedures).\f
Refer\fto:\f
Cooling\fSystem\fDr\bining,\fFilling\f\bnd\fBleeding
(303-03C\fEngine\fCooling\f-\f2.5L\fDur\btec\f
(162kW/220PS)\f-\fVI5,\fGener\bl\fProcedures).\f
Refer\fto:\f
Cooling\fSystem\fDr\bining,\fFilling\f\bnd\fBleeding
(303-03D\fEngine\fCooling\f-\f1.8L\fDur\btorq-TDCi\f
(74kW/100PS)\f-\fLynx/1.8L\fDur\btorq-TDCi\f
(92kW/125PS)\f-\fLynx,\fGener\bl\fProcedures).\f
\f
Стр. 9 из 9
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Auxiliar\b Clima\fe Con\frol - Auxiliar\b
Clima\fe Con\frolS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descrip\fion and Opera\fion
Refrigeran\f circui\f
Ov

erview - refrigeran\f lines - addi\fional air condi\fioning s\bs\fem
ItemDesc\biptio\f
1Condenser
2A/C\fcompressor
3Blower\fmotor
4Ev\bpor\btor
5Exp\bnsion\fv\blve\fwith\felectric\fshut-off\fv\blve
6Refriger\bnt\fdrier
7Cooling\ff\bns.
8High\f-\fpressure\f(liquid\f\bnd\fw\brm)
9Low\f-\fpressure\f(liquid\f\bnd\fcool)
10Low-pressure\f(g\bseous\f\bnd\fcool)
11High\fpressure\f(g\bseous\f\bnd\fhot)
12Front\f\bir\fconditioning\fsystem
13Addition\bl\f\bir\fconditioning\fsystem
\f
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The\fcool\bnt\fpump\fis\floc\bted\fto\fthe\fre\br\fof\fthe\fengine\fcomp\brtment\fne\br\fthe\fbulkhe\bd.\fThe\f
cool\bnt\fpump\fis\fpowered\fby\f\b\fbuilt-in\felectric\fmotor\f\bnd\fcircul\btes\fthe\fcooling\ffluid\fin\fthe\f
engine\fcooling\fsystem.\f
Fuel pump module
The\ffuel\fpump\fis\f\bn\felectric\freciproc\bting\fpump\fth\bt\fmeters\fthe\fcorrect\fqu\bntity\fof\ffuel\ffor\f
the\ffuel\fpowered\fbooster\fhe\bter.\fThe\fpower\fsupply\ffor\fthe\ffuel\fpump\fis\fconnected\fto\fthe\f
fuel\fpowered\fbooster\fhe\bter\fmodule.\fBy\fpulsing\fthe\fvolt\bge\fsupply\f\bt\f\b\fv\brying\ffrequency,\f
the\ffuel\fpowered\fbooster\fhe\bter\fmodule\fc\bn\fregul\bte\fthe\fqu\bntity\fof\ffuel\fsupplied\ffor\f
combustion.\fThe\ffuel\fpump\fis\floc\bted\fclose\fto\fthe\ffuel\ft\bnk\f\bnd\fis\fconnected\fto\fthe\ffuel\f
t\bnk\fby\f\b\fsep\br\bte\ft\bnk\fconnection\fwithout\f\b\ffilter.\f
ECT sensor
The\ffuel\fpowered\fbooster\fhe\bter\fmodule\fuses\fthe\fcool\bnt\ftemper\bture\fsensor\fto\fdetermine\f
the\fcool\bnt\ftemper\bture,\fwhich\fit\fthen\fuses\fto\fset\fthe\fst\brting\f\bnd\fstopping\ftime.\fThe\f
cool\bnt\ftemper\bture\fsensor\fis\finst\blled\fnext\fto\fthe\foverhe\bting\fsensor\fbelow\f\b\fcover\fon\fthe\f
underside\fof\fthe\ffuel\fpowered\fbooster\fhe\bter.\f
Overhea\fing sensor \f\f
\f\f
\f\f
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