mirror FORD S-MAX 2006 Service User Guide
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Page 3085 of 4402
the\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\f
correctly\f
C29:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bTHE\bINTEGRATED\bTURN\bSIGNAL\bLAMP\bIN\bTHE\b
RIGHT-HAND\bEXTERIOR\bMIRROR\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fRight-h\bnd\fdoor\fcontrol\fmodule\ffrom\f
connector\fC6PL01B.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fright-h\bnd\f
door\fcontrol\fmodule,\fconnector\fC6PL01B,\fpin\f11,\f
circuit\fCLS26A\f(BU/GY),\fwiring\fh\brness\fside\f\bnd\f
the\fintegr\bted\fturn\fsign\bl\fl\bmp,\fright-
h\bnd\fexterior\f
mirror,\fconnector\fC5PM31A,\fpin\f7,\fcircuit\fCLS26A\f
(BU/GY),\fwiring\fh\brness\fside.\f
3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fohms\fregistered?\f
Yes\b CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fdoor\fcontrol\f
module.\fCHECK\fsystem\foper\btes\fcorrectly\fIf\fthe\f
concern\fpersists:\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fdoor\fcontrol\fmodule\f\bnd\fthe\f
integr\bted\fturn\fsign\bl\fl\bmp\fin\fthe\fexterior\fmirror\f
using\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\f
correctly\f
C30:\bCHECK\bFUSE\bF19\b(60\bA)\b(EJB)
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\ffuse\fF19\f(60\fA)\f(EJB).\f2\b
CHECK\ffuse\fF19\f(60\fA)\f(EJB).\f3\b
Is\fthe\ffuse\fOK.?\f
Yes\bGO\fto\fC31 .\f\f
No\b R
ENEW\ffuse\fF19\f(60\fA)\f(EJB)\f\bnd\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\f
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fusing\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
C31:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bFUSE\bF19\b(60\bA)\b(EJB)\bFOR\bOPEN\bCIRCUIT
Connect\ffuse\fF19\f(60\fA)\f(EJB).\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF19\f(60\fA)\f
(EJB)\f\bnd\fground.\f3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fC32 .\f\f
No\b L
OCATE\fAND\fRECTIFY\fthe\fbre\bk\fin\fthe\fvolt\bge\f
supply\fof\ffuse\fF19\f(60\fA)\f(EJB)\fwith\fthe\f\bid\fof\fthe\f
wiring\fdi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
C32:\bCHECK\bTHE\bJOINT\bVOLTAGE\bSUPPLY\bOF\bTHE\bINTEGRATED\bTURN\bSIGNAL\bLAMPS\b
IN\bTHE\bEXTERIOR\bMIRRORS\bFOR\bOPEN\bCIRCUIT
\f\f
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Page 3086 of 4402
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fFA1/FA2\f(25\fA)\f
(RJB)\f\bnd\fground.\f1\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\bREFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\f
between\ffuse\fF19\f(60\fA)\f(EJB)\f\bnd\fFA1/FA2\f(25\fA)\f
(RJB)\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\f
oper\btes\fcorrectly\f
PINPOINT\bTEST\bD\b:\bONE\bOR\bMORE\bTURN\bSIGNAL\bLAMPS\bFLASHING\b
CONTINUOUSLY\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
D1:\bDETERMINE\bTHE\bCONDITION\bUNDER\bWHICH\bTHE\bFAULT\bOCCURS
Ignition\fswitch\fin\fposition\fII.\f1\b
CHECK\f\bll\fturn\fsign\bl\fl\bmps.\f2\b
Do\fthe\fturn\fsign\bl\fl\bmps\fon\fone\fside\ffl\bsh\f
continuously?\f
Yes\bGO\fto\fD2.\f\f
No\b -
\fTurn\fsign\bl\fl\bmps\fon\fboth\fsides\f\bre\ffl\bshing\f
continuously:\f GO\fto\fD3.\f\f
-\fI
ndividu\bl\fturn\fsign\bl\fl\bmp\ffl\bshing\fcontinuously:\f
CHECK\fthe\fSm\brt\fJunction\fBox\f(SJB)\f\bnd\fRENEW\fit\f
if\frequired.\fCHECK\fsystem\foper\btes\fcorrectly\fIf\fthe\f
concern\fpersists:\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
-\fOne\fof\fthe\fintegr\bted\fturn\fsign\bl\fl\bmps\fin\fthe\f
exterior\fmirrors\fis\ffl\bshing\fcontinuously:\fCHECK\f
\bnd\fif\fnecess\bry\fRENEW\fthe\fdoor\fcontrol\fmodule.\f
CHECK\fsystem\foper\btes\fcorrectly\fIf\fthe\fconcern\f
persists:\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mo d
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
-\fBoth\fof\fthe\fintegr\bted\fturn\fsign\bl\fl\bmps\fin\fthe\f
exterior\fmirrors\f\bre\ffl\bshing\fcontinuously:\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
D2:\bRULE\bOUT\bTHE\bSTEERING\bWHEEL/STEERING\bCOLUMN\bMODULE\bAS\bTHE\bCAUSE\bOF\b
THE\bFAULT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fSteering\fwheel/steering\fcolumn\fmodule\f
from\fconnector\fC2LS41.\f
2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
CHECK\fthe\fturn\fsign\bl\fl\bmps.\f4\b
Are\fthe\fturn\fsign\bl\fl\bmps\ffl\bshing\fcontinuously?\f
Yes\b CHECK\fthe\fSm\brt\fJunction\fBox\f\bnd\fRENEW\fit\fif\f
required.\fCHECK\fsystem\foper\btes\fcorrectly\fIf\fthe\f
concern\fpersists:\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
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Page 3088 of 4402
-\fFront\fleft\fturn\fsign\bl\fl\bmp\fperm\bnently\flit:\fGO\fto\fE2.\f\f
-\fR
e\br\fleft\fturn\fsign\bl\fl\bmp\fperm\bnently\flit:\fGO\fto\fE3 .\f\f
-\fF
ront\fright\fturn\fsign\bl\fl\bmp\fperm\bnently\flit:\f GO\fto\fE4.\f\f
-\fR
e\br\fright-h\bnd\fturn\findic\btor\fperm\bnently\flit:\f GO\fto\fE5.\f\f
-\fI
ntegr\bted\fturn\fsign\bl\fl\bmp\fin\fthe\fleft-h\bnd\fexterior\fmirror\fperm\bnently\f
lit:\f GO\fto\fE6 .\f\f
-\fI
ntegr\bted\fturn\fsign\bl\fl\bmp\fin\fthe\fright-h\bnd\fexterior\fmirror\fperm\bnently\f
lit:\f GO\fto\fE7 .\f\f
E2:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bSMART\bJUNCTION\bBOX\bAND\bTHE\bLEFT-HAND\b
HEADLAMP\bFOR\bSHORT\bTO\bBATTERY\bVOLTAGE
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\fC1BP02A.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
CHECK\fthe\fturn\fsign\bl\fl\bmps.\f4\b
Is\fthe\ffront\fleft-h\bnd\fturn\fsign\bl\fperm\bnently\flit?\f
Yes\b
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\fin\fthe\fcircuit\fbetween\fthe\f
he\bdl\bmp\f\bnd\fthe\fSm\brt\fJunction\fBox\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\f
No\b CHECK\fthe\fSm\brt\fJunction\fBox\f\bnd\fRENEW\fit\fif\frequired.\fCHECK\fsystem\f
oper\btes\fcorrectly\f
E3:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bSMART\bJUNCTION\bBOX\bAND\bTHE\bLEFT-HAND\b
REAR\bLAMP\bASSEMBLY\bFOR\bSHORT\bTO\bBATTERY\bVOLTAGE
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fLeft-h\bnd\fre\br\fl\bmp\f\bssembly\ffrom\fconnector\fC4LS18A.\f2\b
CHECK\fthe\fturn\fsign\bl\fl\bmps.\f3\b
Ignition\fswitch\fin\fposition\fII.\f4\b
CHECK\fthe\fturn\fsign\bl\fl\bmps.\f5\b
Is\fthe\fre\br\fleft-h\bnd\fturn\fsign\bl\fl\bmp\fperm\bnently\flit?\f
Yes\b
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\fin\fthe\fcircuit\fbetween\fthe\f
re\br\fl\bmp\f\bssembly\f\bnd\fthe\fSm\brt\fJunction\fBox\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
No\b CHECK\fthe\fSm\brt\fJunction\fBox\f\bnd\fRENEW\fit\fif\frequired.\fCHECK\fsystem\f
oper\btes\fcorrectly\f
E4:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bSMART\bJUNCTION\bBOX\bAND\bTHE\bRIGHT-
HAND\bHEADLAMP\bFOR\bSHORT\bTO\bBATTERY\bVOLTAGE
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\fC1BP02A.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
CHECK\fthe\fturn\fsign\bl\fl\bmps.\f4\b
Is\fthe\ffront\fright-h\bnd\fturn\fsign\bl\fperm\bnently\flit?\f
Yes\b
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\fin\fthe\fcircuit\fbetween\fthe\f
he\bdl\bmp\f\bnd\fthe\fSm\brt\fJunction\fBox\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\f
No\b CHECK\fthe\fSm\brt\fJunction\fBox\f\bnd\fRENEW\fit\fif\frequired.\fCHECK\fsystem\f
oper\btes\fcorrectly\f
E5:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bSMART\bJUNCTION\bBOX\bAND\bTHE\bRIGHT-
HAND\bREAR\bLAMP\bASSEMBLY\bFOR\bSHORT\bTO\bBATTERY\bVOLTAGE
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\fC1BP02B.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
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Page 3089 of 4402
CHECK\fthe\fturn\fsign\bl\fl\bmps.\f4\b
Is\fthe\fright-h\bnd\fre\br\fturn\fsign\bl\fl\bmp\fon\fcontinuously?\f
Yes\b
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\fin\fthe\fcircuit\fbetween\fthe\f
re\br\fl\bmp\f\bssembly\f\bnd\fthe\fSm\brt\fJunction\fBox\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
No\b CHECK\fthe\fSm\brt\fJunction\fBox\f\bnd\fRENEW\fit\fif\frequired.\fCHECK\fsystem\f
oper\btes\fcorrectly\f
E6:\bRULE\bOUT\bTHE\bLEFT-HAND\bDOOR\bCONTROL\bMODULE\bAS\bTHE\bCAUSE\bOF\bTHE\b
FAULT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fLeft-h\bnd\fdoor\fcontrol\fmodule\ffrom\fconnector\fC5PL01B.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
CHECK\fthe\fturn\fsign\bl\fl\bmp.\f4\b
Is\fthe\fintegr\bted\fturn\fsign\bl\fl\bmp\fin\fthe\fleft-h\bnd\fexterior\fmirror\fperm\bnently\f
lit?\f
Yes\b
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\fin\fthe\fcircuit\fbetween\fthe\f
door\fcontrol\fmodule\f\bnd\fthe\fintegr\bted\fturn\fsign\bl\fl\bmp\fin\fthe\fexterior\f
mirror\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
No\b
CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fdoor\fcontrol\fmodule.\fCHECK\fsystem\f
oper\btes\fcorrectly\fIf\fthe\fconcern\fpersists:\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\fModule\fCommunic\btions\f
Net
work,\fDi\bgnosis\f\bnd\fTesting).\f
E7:\bRULE\bOUT\bTHE\bRIGHT-HAND\bDOOR\bCONTROL\bMODULE\bAS\bTHE\bCAUSE\bOF\bTHE\b
FAULT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fRight-h\bnd\fdoor\fcontrol\fmodule\ffrom\fconnector\fC6PL01B.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
CHECK\fthe\fturn\fsign\bl\fl\bmp.\f4\b
Is\fthe\fintegr\bted\fturn\fsign\bl\fl\bmp\fin\fthe\fright-h\bnd\fexterior\fmirror\fperm\bnently\f
lit?\f
Yes\b
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\fin\fthe\fcircuit\fbetween\fthe\f
door\fcontrol\fmodule\f\bnd\fthe\fintegr\bted\fturn\fsign\bl\fl\bmp\fin\fthe\fexterior\f
mirror\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
No\b CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fdoor\fcontrol\fmodule.\fCHECK\fsystem\f
oper\btes\fcorrectly\fIf\fthe\fconcern\fpersists:\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\fModule\fCommunic\btions\f
Net
work,\fDi\bgnosis\f\bnd\fTesting).\f
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Page 3185 of 4402
Pinpoint\bTests\b
NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\felectric\bl\fme\bs
urements.\f
l\bmp.\f
Liftg\bte\fl\btch\fmotor.\f
CJB.\f
*
*
The\fglove\fcomp\brtment\fl\bmp\fis\finoper\btiveFuse(s).\f
Bulb(s).\f
Circuit(s).\f
Glove\fcomp\brtment\f
l\bmp.\f CJB.\f
B\bttery\fs\bver\frel\by.\f
*
*
*
*
*
*GO\fto\fPinpoint\f
Test\f E.\f\f
*
The\ffront\ffootwell\fl\bmp(s)\f\bre\finoper\btiveFuse(s).\f
Bulb(s).\f
Circuit(s).\f
Front\ffootwell\fl\bmp(s).\f
CJB.\f
B\bttery\fs\bver\frel\by.\f
*
*
*
*
*
*GO\fto\fPinpoint\f
Test\f F.\f\f
*
The\fv\bnity\fmirror\fl\bmp(s)\f\bre\finoper\btiveFuse(s).\f
Bulb(s).\f
Circuit(s).\f
V\bnity\fmirror\fl\bmp(s).\f
CJB.\f
B\bttery\fs\bver\frel\by.\f
*
*
*
*
*
*GO\fto\fPinpoint\f
Test\f G.\f\f
*
The\fb\bttery\fs\bver\fis\finoper\btive/does\fnot\f
oper\bte\fcorrectlyCircuit(s).\f
Door\fmodule(s).\f
Door\f\bj\br\fswitch(es).\f
CJB.\f
*
*
*
*Refer\fto\fthe\f
WDS.\f
*
PINPOINT\bTEST\bA\b:\bTHE\bFRONT\bINTERIOR\bLAMP\bIS\bINOPERATIVE\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
A1:\bCHECK\bOPERATION\bOF\bTHE\bINTERIOR\bLAMP
Check\ffor\foper\btion\fof\fthe\finterior\fl\bmp\fin\fboth\fthe\f
ON\f\bnd\fDOOR\fOPEN\fpositions.\f1\b
Is\fthe\finterior\fl\bmp\finoper\btive\fin\fboth\fpositions?\f
Yes\b
GO\fto\fA3.\f\f
No\b I
f\fthe\finterior\fl\bmp\fis\finoper\btive\fin\fthe\fON\fposition.\f
GO\fto\fA5.\f\f
If\f
the\finterior\fl\bmp\fis\finoper\btive\fin\fthe\fDOOR\fOPEN\f
position.\f GO\fto\fA2.\f\f
A2:\bCHECK\bCIRCUIT\bCLN27G\b(WH/BN)\bAND\bCIRCUIT\bCLN27B\b(WH/BN)\bFOR\bOPEN\b
CIRCUIT
Disconnect\fFront\fInterior\fL\bmp\fC9LN28-B.\f1\b
Disconnect\fCJB\fC1BP02-H.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffront\finterior\f
l\bmp\fC9LN28-B\fpin\f1,\fcircuit\fCLN27G\f(WH/BN),\f
h\brness\fside\f\bnd\fthe\fCJB\fC1BP02-H\fpin\f20,\fcircuit\f
CLN27B\f(WH/BN),\fh\brness\fside\f.\f3\b
Is\fthe\fresist\bnce\fless\fth\bn\f1\fohm?\f
Yes\b
\f\f
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Page 3195 of 4402
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fright-h\bnd\ffront\f
footwell\fl\bmp\fC3LN39\fpin\f2,\fcircuit\fCLN38C\f
(BU/WH),\fh\brness\fside\f\bnd\fthe\fCJB\fC1BP02-
C\fpin\f19,\f
circuit\fCLN38C\f(BU/WH),\fh\brness\fside.\f
2\b
Is\fthe\fresist\bnce\fless\fth\bn\f1\fohm?\f
Yes\b REFER\fto\fthe\fWDS.\f
No\b REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\fIf\fthe\fconcern\fpersists,\fINSTALL\f\b\fnew\f
right-h\bnd\ffront\ffootwell\fl\bmp.\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f
PINPOINT\bTEST\bG\b:\bTHE\bVANITY\bMIRROR\bLAMP(S)\bARE\bINOPERATIVE\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
G1:\bCHECK\bOPERATION\bOF\bTHE\bVANITY\bMIRROR\bLAMP
Check\ffor\foper\btion\fof\fthe\fv\bnity\fmirror\fl\bmp(s).\f1\b
Are\fboth\fthe\fv\bnity\fmirror\fl\bmp(s)\finoper\btive?\f
Yes\b
GO\fto\fG6 .\f\f
No\b I
f\fthe\fdriver\fside\fv\bnity\fmirror\fl\bmp\fis\finoper\btive.\f
GO\fto\fG2 .\f\f
If\f
the\fp\bssenger\fside\fv\bnity\fmirror\fl\bmp\fis\f
inoper\btive.\f GO\fto\fG5.\f\f
G2:\bCHECK\bCIRCUIT\bCBP17D\b(BN/GN)\bFOR\bVOLTAGE
Disconnect\fDriver\fSide\fV\bnity\fMirror\fL\bmp\fC5LN23.\f1\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fdriver\fside\fv\bnity\f
mirror\fl\bmp\fC5LN23\fpin\f1,\fcircuit\fCBP17D\f(BN/GN),\f
h\brness\fside\f\bnd\fground.\f2\b
Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f
Yes\b GO\fto\fG4 .\f\f
No\b GO
\fto\fG3 .\f\f
G3:\bCHECK\bTHE\bDRIVER\bSIDE\bVANITY\bMIRROR\bLAMP\bPOWER\bCIRCUIT\bFOR\bOPEN\b
CIRCUIT
Disconnect\fCJB\fC1BP02-C.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fdriver\fside\f
v\bnity\fmirror\fl\bmp\fC5LN23\fpin\f1,\fcircuit\fCBP17D\f
(BN/GN),\fh\brness\fside\f\bnd\fthe\fCJB\fC1BP02-
C\fpin\f67,\f
circuit\fCBP17R\f(BN/GN),\fh\brness\fside.\f
2\b
\f\f
\f\f
Стр. 12 из 15
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511732&gui...procarmanuals.com
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Page 3196 of 4402
Is\fthe\fresist\bnce\fless\fth\bn\f1\fohm?\f
Yes\bGO\fto\fPinpoint\fTest\f H.\f\f
No\b R
EPAIR\fcircuit\fCBP17D\f(BN/GN)\for\fcircuit\fCBP17R\f
(BN/GN)\f\bs\fnecess\bry.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\fIf\fthe\fconcern\fpersists,\fINSTALL\f\b\fnew\f
driver\fside\fv\bnity\fmirror\fl\bmp.\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f
G4:\bCHECK\bCIRCUIT\bGD138AF\b(BK/WH)\bFOR\bGROUND
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fdriver\fside\f
v\bnity\fmirror\fl\bmp\fC5LN23\fpin\f3,\fcircuit\fGD138AF\f
(BK/WH),\fh\brness\fside\f\bnd\fground.\f1\b
Is\fthe\fresist\bnce\fless\fth\bn\f1\fohm?\f
Yes\b INSTALL\f\b\fnew\fdriver\fside\fv\bnity\fmirror\fl\bmp.\fTEST\f
the\fsystem\ffor\fnorm\bl\foper\btion\f
No\b REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
G5:\bCHECK\bCIRCUIT\bCBP17F\b(BN/GN)\bFOR\bVOLTAGE
Disconnect\fP\bssenger\fSide\fV\bnity\fMirror\fL\bmp\f
C6LN24.\f1\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fp\bssenger\fside\f
v\bnity\fmirror\fl\bmp\fC6LN24\fpin\f1,\fcircuit\fCBP17F\f
(BN/GN),\fh\brness\fside\f\bnd\fground.\f2\b
Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f
Yes\b GO\fto\fG7 .\f\f
No\b GO
\fto\fG6 .\f\f
G6:\bCHECK\bTHE\bPASSENGER\bSIDE\bVANITY\bMIRROR\bLAMP\bPOWER\bCIRCUIT\bFOR\bOPEN\b
CIRCUIT
Disconnect\fCJB\fC1BP02-C.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fp\bssenger\fside\f2\b
\f\f
\f\f
\f\f
Стр. 13 из 15
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511732&gui...procarmanuals.com
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Page 3197 of 4402
v\bnity\fmirror\fl\bmp\fC6LN24\fpin\f1,\fcircuit\fCBP17F\f
(BN/GN),\fh\brness\fside\f\bnd\fthe\fCJB\fC1BP02-
C\fpin\f67,\f
circuit\fCBP17R\f(BN/GN),\fh\brness\fside.\f
Is\fthe\fresist\bnce\fless\fth\bn\f1\fohm?\f
Yes\bGO\fto\fPinpoint\fTest\f H.\f\f
No\b
REPAIR\fthe\fcircuit\fCBP17F\f(BN/GN)\for\fcircuit\fCBP17R\f
(BN/GN)\f\bs\fnecess\bry.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\fIf\fthe\fconcern\fpersists,\fINSTALL\f\b\fnew\f
p\bssenger\fside\fv\bnity\fmirror\fl\bmp.\fTEST\fthe\fsystem\f
for\fnorm\bl\foper\btion.\f
G7:\bCHECK\bCIRCUIT\bGD138AH\b(BK/WH)\bFOR\bGROUND
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fp\bssenger\fside\f
v\bnity\fmirror\fl\bmp\fC6LN24\fpin\f3,\fcircuit\fGD138AH\f
(BK/WH),\fh\brness\fside\f\bnd\fground.\f1\b
Is\fthe\fresist\bnce\fless\fth\bn\f1\fohm?\f
Yes\b INSTALL\f\b\fnew\fp\bssenger\fside\fv\bnity\fmirror\fl\bmp.\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion\f
No\b REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
PINPOINT\bTEST\bH\b:\bBATTERY\bSAVER\bRELAY\bTEST\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
H1:\bCHECK\bTHE\bBATTERY\bSAVER\bRELAY
Disconnect\fCJB\fC1BP02-C.\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fCJB\fC1BP02-C\fpin\f
67,\fcomponent\fside\f\bnd\fground.\f3\b
Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f
Yes\bGO\fto\fH2 .\f\f
No \b
I
NSTALL\f\b\fnew\fCJB.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
\f\f
\f\f
\f\f
Стр. 14 из 15
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511732&gui...procarmanuals.com
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Page 3457 of 4402
Fuel\fpump\fmodule\f(FPDM)\f
He\bted\fwindscreen\f
He\bted\fre\br\fwindow,\fhe\bted\fexterior\fmirrors\f
Window\fw\bsher\fpump\f
He\bdl\bmp\fw\bsher\fpump\f
Electric\fbooster\fhe\bter\f
Instrument\fcluster\f
Remote\fcontrol\freceiver\fmodule\f
Y\bw\fr\bte\fsensor\f
P\brking\fbr\bke\f(electriic/mech\bnic\bl)\f
Clutch\ftr\bvel\fsensor\f
Ignition\flock\f
Stopl\bmp\fswitch\f
Fuel\flevel\fsensor\f
Acceler\btor\fped\bl\fposition\f(APP)\fsensor\f
B\bckup\fl\bmp\fswitch\f
Multifunction\fswitch\f
PATS\ftr\bnsceiver\f
Speed\fcontrol\fswitch\f
Windscreen\fhe\bter\fswitch\f
Re\br\fwindow\fhe\bter\fswitch\f
Ev\bpor\btor\ftemper\bture\fsensor\f
H\bz\brd\ffl\bsher\fswitch\f
Br\bke\ffluid\flevel\fswitch\f
Light\fswitch\fmodule\f
Light/r\bin\fsensor\f
G\fn\fri\b \fl\f\btroni\bs modul\f (GEM)
Th
e\fgeneric\felectronic\fmodule\fis\finst\blled\fon\fthe\fp\bssenger's\fside\funderne\bth\fthe\fd\bsh\f
p\bnel.\f
It\frepl\bces\fsep\br\bte\fcomponents\fsuch\f\bs\fthe\fcentr\bl\flocking\fmodule,\fthe\ftimer\frel\by\f\bnd\fthe\f
fuse\fbox\fin\fthe\fp\bssenger\fcomp\brtment.\f
It\fconsists\fof\f\b\fpower\fdistribution\fsection\f(including\ffuses\f\bnd\frel\bys)\f\bnd\f\bn\felectronic\f
control\fmodule,\fwhich\fcontrols\fthe\foper\btion\fof\fmost\fof\fthe\felectronic\fconvenience\fsystems.\f
New\fvehicles\f\bre\fsupplied\fwith\fdifferent\fversions\fof\fthe\fGEM\f(depending\fon\fthe\fequipment\f
specific\btion\fof\fthe\fvehicle).\fOnly\fone\fversion\fis\f\bv\bil\bble\ffor\fservice\frep\bir\fwork.\fWhen\f 7
8
9
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25
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\f\f
Стр. 2 из 16
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511840&gui...procarmanuals.com
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Page 3458 of 4402
inst\blling\f\b\frepl\bcement\fGEM\fit\fneeds\fto\fbe\fconfigured\ffor\fthe\fspecific\fvehicle.\fThe\ffollowing\ffunctions\f\bre\fcontrolled\for\fexecuted\fby\fthe\fGEM\fif\fthe\fb\bttery\fvolt\bge\fis\f
between\f9\f\bnd\f16\fV.\f
B\bttery\fs\bving\ffunction\f\f
Current\fdistribution\f\f
Exterior\flighting\f(except\fthe\f\bd\bptive\ffront\flighting\ffunction\fon\fvehicles\fwith\fdyn\bmic\f
co
rnering\flights)\f\f
Interior\flighting\f\f
Wiper\fsystem\f\f
W\bsher\ffluid\flevel\findic\btor\f\f
Window\fhe\bting\f(he\bted\fwindshield,\fhe\bted\fre\br\fwindow,\fhe\bted\fexterior\fmirrors)\f\f
Speed\fcontrol\fsystem\f(re\bds\fthe\fspeed\fcontrol\fswitches\f\bnd\ftr\bnsmits\fsign\bls\fon\fthe\fCAN\f
bus)\f\f
Locking\f/\fUnlocking\f\f
Anti-theft\f\f
Air\fconditioning\fcontrols\f(p\brti\bl)\f\f
H\bndbr\bke\f(it\fmonitors\fthe\fswitch\f\bnd\ftr\bnsmits\fthe\fsign\bl\fon\fthe\fCAN\fbus)\f\f
Monitoring\fof\fthe\fbr\bke\ffluid\flevel.\f\f
Fuel\fpump\f(vehicles\fwith\f2.0L\fengine)\f\f
Fuel\flevel\findic\btor\f\f
B\bttery\fch\brging\f(sm\brt\fch\brge,\fp\brti\blly)\f\f
Electric\fbooster\fhe\bter\f\f
Detection\fof\fthe\f\bcceler\btor\fped\bl\fposition\f(APP)\fsensor\f\f
Detection\fof\fthe\fclutch\fped\bl\fswitch\f\f
Detection\fof\fthe\fclutch\fped\bl\fposition\f(CPP\fsensor)\f\f
Br\bke\fped\bl\fposition\f(BPP)\fswitch.\f\f
Tire\fPressure\fMonitoring\fSystem\f\f
Communic\btions\fvi\b\fthe\fmid-speed\fCAN\fbus\f\f
M\bin\fmodule\fin\fthe\fLIN\fbus\fsystem\f\f
PATS\f(interf\bce\ffor\ftr\bnsceiver)\f\f
Clock\fcontrol\f
The\fGEM\fc\bn\fbe\fdi\bgnosed\fvi\b\fthe\fWDS.\fFurthermore,\f\bn\fintegr\bted\fservice\fmode\fen\bbles\f
t e
sting\fof\fthe\finput\f\bnd\foutput\fsign\bls\fwithout\fthe\fneed\ffor\ffurther\ftools.\f\f
For\f\bddition\bl\finform\btion,\frefer\fto:\f Generic\fElectronic\fModule\f(GEM)\f(419-10\fMultifunction\f
Ele
ctronic\fModules,\fDi\bgnosis\f\bnd\fTesting).\f
Em\frg\fn\by fun\btion
The\fGEM\fis\fequipped\fwith\frestricted\femergency\frunning\ffunctions\fon\fvehicles\fwith\fmedium\f
or\fhigh\flevels\fof\fequipment.\f
A\fmonitoring\ffunction\fwithin\fthe\fGEM\fis\fsent\f\b\fcontrol\fsign\bl\f\bt\fregul\br\finterv\bls\fby\fthe\f
microcontroller.\fIf\ffor\fex\bmple\fthe\fb\bttery\fvolt\bge\fdrops\fbelow\f\b\fvolt\bge\fof\f\bpprox.\f7.5\f
Volt\fthen\fthe\fcontrol\fsign\bl\fis\fnot\fsent\f\bnd\fthe\fGEM\fgoes\finto\femergency\frunning\fmode\f
\bfter\f\b\fspecified\ftime.\f
In\fthis\fc\bse\fthe\fdipped\fbe\bm\fhe\bdl\bmps\f\bnd\fthe\fside\flights\f\bre\fswitched\fon\fperm\bnently\f
depending\fon\fthe\fposition\fof\fthe\flight\fswitch.\f
In\fthe\fevent\fof\f\b\fcommunic\btion\ff\bult\fbetween\fthe\fwiper\fswitch\f\bnd\fthe\fGEM\fthe\fwiper\f
system\fperforms\fcontinuous\fwiping\f\bt\fnorm\bl\fwipe\fspeed\freg\brdless\fof\fthe\fwiper\fswitch\f
position.\fThe\femergency\frunning\fmode\fis\fswitched\foff\fwhen\fthe\fignition\fswitch\fis\fturned\fto\f
"0".\f
In\fthe\fevent\fof\f\b\fcommunic\btion\ff\bult\fbetween\fthe\fGEM\f\bnd\fthe\fwiper\fmotors\fthe\fwiper\f
system\fruns\fthrough\fthe\ffollowing\femergency\frunning\fsequence\freg\brdless\fof\fthe\fwiper\f
switch\fposition:\f
Continuous\fwipe\f\bt\fspeed\fsetting\f2\ffor\f5\fminutes\f\f
Стр. 3 из 16
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