trailer FORD S-MAX 2006 Service User Guide

[x] Cancel search | Manufacturer: FORD, Model Year: 2006, Model line: S-MAX, Model: FORD S-MAX 2006
Pages: 4402, PDF Size: 93.08 MB

Load previous 10 pages

Page 3158 of 4402

$FORD S-MAX 2006 Service User Guide No\bLOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fthe\f circuit\fbetween\fthe\fTRM\f\bnd\fthe\ftr\biler\fsocket\fwith\f the\f\bid\fof\fthe\fwiring\fdi\bgr\bms.\fCHECK\fsystem\f oper\btes\fcorrect$

No\bLOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fthe\f
circuit\fbetween\fthe\fTRM\f\bnd\fthe\ftr\biler\fsocket\fwith\f
the\f\bid\fof\fthe\fwiring\fdi\bgr\bms.\fCHECK\fsystem\f
oper\btes\fcorrectly\fIf\fnecess\bry\fRENEW\fthe\ftr\biler\f
socket.\fCHECK\fsystem\foper\btes\fcorrectly\f
B5:\bCHECK\bTHE\bVOLTAGE\bAT\bTHE\bTRAILER\bSOCKET\bWITH\bTHE\bRIGHT-HAND\bTURN\b
SIGNAL\bSWITCHED\bON
Ignition\fswitch\fin\fposition\fII.\f1\b
SWITCH\fON\fthe\fright-h\bnd\fturn\fsign\bl.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\ftr\biler\fsocket,\f
connector\fC4AT23-D,\fpin\f4,\fcircuit\fCAT09A\f(BU)\f
\bnd\fground.\f3\b
Does\fthe\fvolt\bge\f\bltern\bte\fbetween\f0\fV\f\bnd\fb\bttery\f
volt\bge?\f
Yes\b Continue\ff\bult\ffinding\fon\fthe\ftr\biler.\f
No\b
GO\fto\fB6.\f\f
B6:\bCHECK\bCIRCUIT\bCAT09A\b(BU/RD)\bBETWEEN\bTHE\bTRAILER\bMODULE\b(TRM)\bAND\b
THE\bTRAILER\bSOCKET\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fTRM\ffrom\fconnector\fC4AT23-A.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fTRM,\f
connector\fC4AT23-A,\fpin\f1,\fcircuit\fCAT09A\f
(BU/RD),\fwiring\fh\brness\fside\f\bnd\fthe\ftr\biler\fsocket,\f
connector\fC4AT23-D,\fpin\f4,\fcircuit\fCAT09A\f
(BU/RD),\fwiring\fh\brness\fside.\f
3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\bGO\fto\fB7.\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fTRM\f\bnd\fthe\ftr\biler\fsocket\fwith\fthe\f\bid\f
of\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\f
correctly\fIf\fnecess\bry\fRENEW\fthe\ftr\biler\fsocket.\f
CHECK\fsystem\foper\btes\fcorrectly\f
B7:\bCHECK\bCIRCUIT\bCAT09A\b(BU/RD)\bBETWEEN\bTHE\bTRAILER\bMODULE\b(TRM)\bAND\b
THE\bTRAILER\bSOCKET\bFOR\bSHORT\bTO\bGROUND
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ftr\biler\fsocket,\f
connector\fC4AT23-D,\fpin\f4,\fcircuit\fCAT09A\f
(BU/RD),\fwiring\fh\brness\fside\f\bnd\fground.\f1\b
\f\f
\f\f
Стр. 11 из 14
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G841325&gui...procarmanuals.com
http://vnx.su

Page 3159 of 4402

$FORD S-MAX 2006 Service User Guide Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f Yes\bINSTALL\fA\fNEW\fTRM.\fCHECK\fsystem\foper\btes\f correctly\f No\b LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fthe\f circuit$

Page 3160 of 4402

$FORD S-MAX 2006 Service User Guide No\bLOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f between\fthe\fTRM\f\bnd\fthe\ftr\biler\fsocket\fwith\fthe\f\bid\f of\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\f correctly\fIf\fnec$

No\bLOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fTRM\f\bnd\fthe\ftr\biler\fsocket\fwith\fthe\f\bid\f
of\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\f
correctly\fIf\fnecess\bry\fRENEW\fthe\ftr\biler\fsocket.\f
CHECK\fsystem\foper\btes\fcorrectly\f
PINPOINT\bTEST\bC\b:\bTHE\bTRAILER\bLAMPS\bARE\bON\bCONTINUOUSLY\b
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
C1:\bDETERMINE\bTHE\bFAULT\bCONDITION
NOTE:\fEnsure\fth\bt\fno\f\bd\bpter\for\ftr\biler\fis\fconnected\fto\fthe\ftr\biler\fcoupling\fsocket.\f
Ignition\fswitch\fin\fposition\fII.\f1\b
CHECK\fthe\fstop\fl\bmps\f\bt\fthe\fvehicle.\f2\b
Are\fthe\fstopl\bmps\fon\fthe\fvehicle\fperm\bnently\flit?\f
Yes\b REFER\fto:\f Stopl\bmps\f(417-01\fExterior\fLighting,\fDi\bgnosis\f\bnd\fTesting).\f
No\b
GO

\fto\fC2 .\f\f
C2:\bRULE\bOUT\bTHE\bTRAILER\bMODULE\b(TRM)\bAS\bTHE\bCAUSE\bOF\bTHE\bFAULT
Connect\f\b\ftest\f\bd\bpter\for\ftr\biler\fto\fthe\ftr\biler\fcoupling\fsocket.\f1\b
Ignition\fswitch\fin\fposition\f0.\f2\b
Disconnect\fFuse\fFA11\f(40\fA)\f(RJB)\f.\f3\b
Ignition\fswitch\fin\fposition\fII.\f4\b
CHECK\fthe\ftr\biler\fl\bmps.\f5\b
Are\fthere\f\bny\fl\bmps\fon\fthe\ftr\biler\fwhich\f\bre\fperm\bnently\flit?\f
Yes\b
-\fLeft-h\bnd\ftr\biler\fturn\fsign\bl\fl\bmp\fperm\bnently\flit:\fLOCATE\f\bnd\fRECTIFY\f
the\fshort\fto\fb\bttery\fvolt\bge\fin\fcircuit\fCAT06A\f(BU)\fbetween\fthe\fTRM\f\bnd\f
the\ftr\biler\fsocket\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\f
oper\btes\fcorrectly\fIf\fnecess\bry\fRENEW\fthe\ftr\biler\fsocket.\fCHECK\fsystem\f
oper\btes\fcorrectly\f
-\fRight-h\bnd\ftr\biler\fturn\fsign\bl\fl\bmp\fperm\bnently\flit:\fLOCATE\f\bnd\fRECTIFY\f
the\fshort\fto\fb\bttery\fvolt\bge\fin\fcircuit\fCAT09A\f(BU/RD)\fbetween\fthe\fTRM\f
\bnd\fthe\ftr\biler\fsocket\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\f
oper\btes\fcorrectly\fIf\fnecess\bry\fRENEW\fthe\ftr\biler\fsocket.\fCHECK\fsystem\f
oper\btes\fcorrectly\f
-\fTr\biler\fstopl\bmps\fperm\bnently\flit:\fLOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\f
b\bttery\fvolt\bge\fin\fcircuit\fCAT19A\f(VT)\fbetween\fthe\fTRM\f\bnd\fthe\ftr\biler\f
socket\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\f
correctly\fIf\fnecess\bry\fRENEW\fthe\ftr\biler\fsocket.\fCHECK\fsystem\foper\btes\f
correctly\f
-\fTr\biler\fb\bckup\fl\bmp\fperm\bnently\flit:\fLOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\f
b\bttery\fvolt\bge\fin\fcircuit\fCAT03A\f(VT/OG)\fbetween\fthe\fTRM\f\bnd\fthe\ftr\biler\f
socket\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\f
correctly\fIf\fnecess\bry\fRENEW\fthe\ftr\biler\fsocket.\fCHECK\fsystem\foper\btes\f
correctly\f
-\fRe\br\ftr\biler\ffog\fl\bmp\fperm\bnently\flit:\fLOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\f
b\bttery\fvolt\bge\fin\fcircuit\fCAT07A\f(RD/YE)\fbetween\fthe\fTRM\f\bnd\fthe\ftr\biler\f
socket\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\f
correctly\fIf\fnecess\bry\fRENEW\fthe\ftr\biler\fsocket.\fCHECK\fsystem\foper\btes\f
correctly\f
-\fRe\br\ftr\biler\fl\bmps\fperm\bnently\flit:\fLOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\f
b\bttery\fvolt\bge\fin\fthe\fcircuits\fconnected\fto\fthe\fTRM,\fconnector\fC4AT23-A,\f
pin\f12\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\f
correctly\fIf\fnecess\bry\fRENEW\fthe\ftr\biler\fsocket.\fCHECK\fsystem\foper\btes\f
correctly\f
No\b
Стр. 13 из 14
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G841325&gui...procarmanuals.com
http://vnx.su

Page 3180 of 4402

$FORD S-MAX 2006 Service User Guide Exterior\bLighti\fg\b-\bTrailer\bModuleS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Removal\ba\fd\bI\fstallatio\f\b Removal\b I\f stallatio\f\b 1. Remove\fthe\flugg\bge\fcomp\brtment\fright-h\bnd\f s$

Page 3244 of 4402

$FORD S-MAX 2006 Service User Guide Yes CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\f\buxili\bry\fclim\bte\f control\fmodule.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f No LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f between\fth$

Yes CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\f\buxili\bry\fclim\bte\f
control\fmodule.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\f\buxili\bry\fclim\bte\fcontrol\fmodule\f\bnd\f
soldered\fconnection\fSP279\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
PINPOINT TEST L : TRAILER \bOUPLING MODULE NOT \bOMMUNI\bATING
WITH THE FORD APPROVED DIAGNOSTI\b TOOL
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
L1: \bHE\bK \bOMMUNI\bATIONS WITH THE GENERI\b ELE\bTRONI\b MODULE (GEM)
Ignition\fswitch\fin\fposition\f0.\f1
Connect\fthe\fdi\bgnostic\ftool.\f2
Select\fthe\fgeneric\felectronic\fmodule\f(GEM)\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftool.\f3
Is\fit\fpossible\fto\fest\bblish\fcommunic\btions\fwith\fthe\fGEM?\f
Yes GO\fto\fL2.\f\f
No GO

\fto\fPinpoint\fTest\f AF.\f\f
L2: \bHE\bK FUSE FA11
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\fFuse\fFA11\f(RJB).\f2
Is\fthe\ffuse\fOK?\f
Yes
GO\fto\fL3.\f\f
No R

ENEW\ffuse\fFA11\f(40\fA).\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\fIf\fthe\ffuse\f
blows\f\bg\bin,\fLOCATE\f\bnd\fREPAIR\fthe\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
L3: \bHE\bK THE VOLTAGE AT FUSE FA11
Connect\fFuse\fFA11\f(RJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fFA11\f(40\fA)\f\bnd\fground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fL4.\f\f
No
R

EPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fFA11\fwith\fthe\f\bid\fof\fthe\fwiring\f
di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
L4: \bHE\bK THE VOLTAGE AT THE TRAILER \bOUPLING MODULE
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\fConnector\fC4AT23-B\ffrom\fthe\ftr\biler\fcoupling\fmodule.\f2
Me\bsure\fthe\fvolt\bge\fbetween\fthe\ftr\biler\fcoupling\fmodule,\fconnector\f
C4AT23-B,\fpin\f2,\fcircuit\fSBR11A\f(BU/RD),\fwiring\fh\brness\fside\f\bnd\fground.
\f
3
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes
GO\fto\fL6.\f\f
No GO

\fto\fL5.\f\f
L5: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE RJB AND THE TRAILER \bOUPLING
MODULE
Disconnect\fConnector\fC4BR02-A\ffrom\fthe\fRJB.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fRJB,\fconnector\fC4BR02-A,\fpin\f108,\f
circuit\fSBR11A\f(BU/RD),\fwiring\fh\brness\fside\f\bnd\fthe\ftr\biler\fcoupling\f
module,\fconnector\fC4AT23-B,\fpin\f2,\fcircuit\fSBR11A\f(BU/RD),\fwiring\f2
Стр. 34 из 159
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511746&gui...procarmanuals.com
http://vnx.su

Page 3245 of 4402

$FORD S-MAX 2006 Service User Guide h\brness\fside.\f Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f Yes CHECK\f\bnd\fRENEW\fthe\fRJB\fif\fnecess\bry.\fCHECK\fthe\foper\btion\fof\fthe\f system.\f No LOCATE\f\bnd\fRECTIFY\$

h\brness\fside.\f
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\f\bnd\fRENEW\fthe\fRJB\fif\fnecess\bry.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
No
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fSBR11A\f(BU/RD)\fbetween\fthe\f
tr\biler\fcoupling\fmodule\f\bnd\fthe\fRJB\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
L6: \bHE\bK THE GROUND \bONNE\bTION OF THE TRAILER \bOUPLING MODULE
Ignition\fswitch\fin\fposition\f0.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ftr\biler\fcoupling\fmodule,\fconnector\f
C4AT23-C,\fpin\f4,\fcircuit\fGD152C\f(BK/BU),\fwiring\fh\brness\fside\f\bnd\fground.
\f
2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fL7.\f\f
No L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\fthe\ftr\biler\fcoupling\f
module\f\bnd\fground\fconnection\fG4D151\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
L7: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE TRAILER \bOUPLING MODULE AND THE
DATA LINK \bONNE\bTOR (DL\b)
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ftr\biler\fcoupling\fmodule,\fconnector\f
C4AT23-C,\fpin\f2,\fcircuit\fVDB07V\f((VT/OG),\fwiring\fh\brness\fside\f\bnd\fthe\f
DLC,\fconnector\fC3DB04,\fpin\f11,\fcircuit\fVDB07D\f(VT/OG),\fwiring\fh\brness\f
side.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fL8.\f\f
No L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\fthe\ftr\biler\fcoupling\f
module\f\bnd\fsoldered\fconnection\fSP287\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
L8: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE TRAILER \bOUPLING MODULE AND THE
DL\b
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ftr\biler\fcoupling\fmodule,\fconnector\f
C4AT23-C,\fpin\f1,\fcircuit\fVDB06L\f(GY/OG),\fwiring\fh\brness\fside\f\bnd\fthe\f
DLC,\fconnector\fC3DB04,\fpin\f3,\fcircuit\fVDB06X\f(GY/OG),\fwiring\fh\brness\f
side.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\ftr\biler\fcoupling\fmodule.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\fthe\ftr\biler\fcoupling\f
module\f\bnd\fsoldered\fconnection\fSP296\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
PINPOINT TEST M : LIGHTS \bONTROL MODULE (L\bM) NOT
\bOMMUNI\bATING WITH THE FORD APPROVED DIAGNOSTI\b TOOL -
Стр. 35 из 159
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511746&gui...procarmanuals.com
http://vnx.su

Page: < prev 1-10 11-20