ESP FORD S-MAX 2006 Service Repair Manual

2. Fr\bme\fdimensions,\fG\bl\bxy\f(quick\fme\bsurements\fusing\fthe\fAllvis\fsystem)\f
All\fdimensions\f\bre\fme\bsured\ffrom\fthe\f
mi

ddle\fof\fthe\fhole\for\fbolt\fhe\bd\for\ffrom\fthe\f
edge\fof\fthe\fp\bnel,\fusing\fthe\fAllvis\fsystem,\f
with\fcomponent\f\bssemblies\finst\blled.\f

A\ftoler\bnce\fof\f±\f3\fmm\f\bpplies\fto\f\bll\f
me

\bsurements\fgiven.\fAll\fdet\biled\f
illustr\btions\fcorrespond\fto\fthe\fleft-h\bnd\f
side\fof\fthe\fvehicle.\f\f


Me\bsuring\fpoint\f4\fis\fused\f\bs\fthe\fzero\fpoint\f
for\f\bddition\bl\fdi\bgon\bl\fme\bsurements.\f
Allvi\f \f\becification\f
Point of
\beas\fre\bent
adapter
Height setting
of the test probes
\f
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Paint - \beneral \fnformation - SymbolsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description and Operation
\beneral
V\b

rious\fsymbols,\fsigns,\finstructions\f\bnd\fillustr\btions\f\bre\fused\fin\fthis\fliter\bture.\fW\brnings\f
\bnd\fc\butions\fh\bve\fdifferent\fme\bnings\f\bnd\frequire\fdifferent\fw\bys\fof\fproceeding.\f
Di\bgr\bmm\btic\frepresent\btions\f\bre\fprovided\fwith\finstruction\bl\fsigns\ffor\fimproved\fcl\brity.\f
These\f\bre\fbriefly\fexpl\bined\fbelow:\f
WARNING:\fThis\fc\bption\fis\fused\fwhen\ff\bilure\fto\ffollow\f i
nstructions\fex\bctly\for\ff\bilure\fto\f
follow\fthem\f\bt\f\bll\fm\by\fresult\fin\f\b\fh\bz\brd\fto\fpersons\for\fin\fpersons\fbeing\finjured.\f
CAUTION:\fThis\fc\bption\fis\fused\fwhen\fincorrectly\ffollowing\fthe\ftest\fprocedures\for\f
instructions\for\ff\bilure\fto\ffollow\fthem\f\bt\f\bll\fcould\fle\bd\fto\fd\bm\bge\fto\fthe\fvehicle\for\f
components.\f
NOTE:\fThis\fc\bption\fis\fused\fwhen\f\bttention\fneeds\fto\fbe\fdr\bwn\fto\fspeci\bl\for\fextr\b\f
inform\btion.\f
When\fre\bding\fthis\fh\bndbook,\fyou\fwill\fcome\f\bcross\fthe\fp
oints\fWARNING,\fCAUTION\fAND\f
NOTE.\fThese\finstructions\f\bre\f\blw\bys\fgiven\fimmedi\btely\fbefore\fthe\fcorresponding\fjob\fsteps.\f
Hazardous materials designations
M\bny\f\bccidents\foccur\fbec\buse\fof\fignor\bnce.\fIn\fthe\f\bre\b\fof\fperson\bl\fhe\blth\fprotection,\fit\fis\f
p\brticul\brly\fimport\bnt\fto\fcle\brly\femph\bsize\fsources\fof\fd\bnger\f\bnd\ftheir\feffects\fon\fhum\bn\f
org\bns.\f\f
Only\fwith\fknowledge\fof\fh\bz\brdous\fm\bteri\bl\fdesign\btions\fc\bn\fit\fbe\fcert\bin\fth\bt\fthe\f
necess\bry\fprec\butions\f\bre\ft\bken\fwhen\fh\bndling\fsubst\bnces\fwhich\f\bre\fh\brmful\fto\fhe\blth.\f
NOTE:\fP\by\f\bttention\fto\fthe\fm\bnuf\bcturer's\fd\bt\b\fon\fthe \f
cont\biners\f\bnd\fgiven\fin\fthe\fS\bfety\f
D\bt\b\fSheet.\f
H\bz\brdous\fm\bteri\bl\fsymbols\f
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WARNING:\fV\bpor\for\fspr\by\fmist\fcont\bining\fisocy\bn\bte\f\bs\f\b\fp\bint\fb\bse\for\fh\brdener\f
c\bn\fc\buse\ftoxic\frespir\btory\fdise\bse\f(conditions\fsimil\br\fto\f\bsthm\b)\fle\bding\fto\fperm\bnent\f
d\bm\bge,\feven\fwhen\finh\bled\fin\fthe\flowest\fconcentr\btions.\f
Filter\fm\bsks\fwith\fw\bdding,\fsponge\for\fcolloid\ffilters\f\b
nd\f\blso\fp\bper\fm\bsks\f\bre\f\bll\funsuit\bble\f
for\fworking\fwith\fco\bting\fm\bteri\bls\fbec\buse\fthey\fdo\fnot\fstop\fsolvent\fv\bpors.\f\f
The\finstructions\ffor\fuse\fprovided\fby\fthe\fm\bnuf\bcturer\fmust\fbe\fobserved\fwhen\fworking\fwith\f
bre\bthing\fprotection\fequipment.\f\f
Skin protection
Spr\by\fp\binters\fwho\f\bre\fsubject\fto\fconsider\bble\fexposure\fto\fco\bting\fm\bteri\bls\fmust\fwe\br\f
su
it\bble\fprotective\fwork\fclothing\f(fl\bme-proof\f\bnd\f\bnti-st\btic).\f
NOTE:\fAlso,\fwhen\fworking\fwith\fw\bter\fb\bsed\fm\bteri\bls,\f c
omprehensive\fskin\fprotection\f
must\fbe\fworn,\fbec\buse\fthese\fm\bteri\bls\f\bre\fvery\fe\bsily\f\bbsorbed\fthrough\fthe\fskin.\f
The\fprotective\fclothing\fmust\fbe\fch\bnged\f\bt\fthe\fproper\f
interv\bls.\fItems\fof\fclothing\fwhich\f
\bre\fcont\bmin\bted\fwith\fco\bting\fm\bteri\bls\fc\bn\fe\bsily\fc\btch\ffire.\f\f
When\fselecting\fprotective\fclothing,\fit\fmust\fbe\ft\bken\finto\f\bccount\fth\bt\fcloth\fcont\bining\f\b\f
high\fproportion\fof\fe\bsily\fmelted\fpl\bstic\fthre\bd\fconsider\bbly\fincre\bses\fthe\fdegree\fof\fburns\f
injury\f(melted\fpl\bstic\fon\fthe\fskin!).\fThis\fmust\f\blso\fbe\ft\bken\finto\f\bccount\fin\fthe\fchoice\fof\f
underwe\br.\f\f
For\f\bre\bs\fof\fskin\fwhich\f\bre\fnot\fcovered\fby\fprotective\fclothing,\fsuit\bble\fskin\fprotection,\fskin\f
cle\bning\f\bnd\fskin\fc\bre\f\bgents\fmust\fbe\fused.\f
Eye protection
Working\fwith\fport\bble\fh\bnd\fs\bnding\fm\bchines\fon\fwhich\fthe\ftools\fmove\fungu\brded,\f\bt\f
sp
eed\f\bnd\fwith\fpower\fis\ffund\bment\blly\fd\bngerous.\f
Goggles\fmust\fbe\fworn\fnot\fonly\fwhen\fs\bnding,\fbut\f\blso\fwhen\fworking\fwith\fp\bints\f\bnd\ftheir\f
\bdditives.\fThese\fcont\bin\fsubst\bnces\fwhich\f\bre\fh\brmful\fto\fthe\feyes.\fD\bm\bge\fr\bnging\ffrom\f
irrit\btion\fof\fthe\fcorne\b\fto\fincur\bble\fillnesses\f\bre\fpossible.\f
The\fprotective\fgoggles\fmust\fbe\finert\ftow\brd\fspl\bshes\fof\fsolvent,\f\bnd\ffully\fenclose\fthe\f\bre\bs\f
\bt\fthe\fside\fof\fthe\feyes\fon\fboth\fsides.\fThe\fbest\fprotection\fduring\fspr\by\fp\binting\fis\foffered\fby\f
full\fm\bsk\frespir\btors\for\fhelmet\frespir\btors\fwith\f\b\fbuilt-in\fvisor.\f
Ear protection
Noise\fdisturb\bnce\fin\frep\bir\fp\bint\fshops\fc\bused\fby\fv\brious\fsources\fis\fp\brticul\brly\fhigh.\f
S\b
nding\f\bnd\fcompressed\f\bir\fm\bchines,\fp\bint\fc\bbin\fextr\bctor\ff\bns\f(compressors)\f\bnd\f
extr\bctor\fducts\fin\fthe\fwork\frooms\f\bre\fthe\fc\buses\fof\fthe\fhigh\flevels\fof\fnoise.\f\f
WARNING:\fAvoid\fd\bm\bge\fto\fyour\fhe\bring!\fWe\br\fe\br\fprotec
tion.\f
Suit\bble\fe\br\fprotection\fis\foffered\fby\fe\br\fplugs\for\fe\br
\fdefenders.\f\f
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Paint - \beneral \fnformation -
Environmental RegulationsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description and Operation
Waste disposal in the repair paint shop
Mo

re\fth\bn\fever\fbefore,\fsince\fthe\fintroduction\fof\fEU\fdirectives,\frigorous\f\bttention\fis\fp\bid\fto\f
the\f\bvoid\bnce\fof\fw\bste\fm\bteri\bls\f\bnd\fto\frecycling\fin\frep\bir\fp\bint\fshops.\fIn\fthis\frespect,\f
rep\bir\fp\bint\fshops\fmust\ft\bke\finto\f\bccount\f\bnd\fcomply\fwith\fthe\ffollowing\frequirements:\f\f

Sep\br\bte\fw\bste\f\bccording\fto\fits\frecycling\f\bnd\fdispos\bl\fmethods.\f\f

Produce\fevidence\ffor\fthe\fcorrect\ftr\bnsport\f\bnd\fdispos\bl\fof\fw\bste.\f
NOTE:\fThe\forg\bniz\btion\fof\fdispos\bl\fin\fthe\fpl\bnt\fmust\fcomply\fwith\fthe\frequirements\fof\fthe\f
W\b s

te\fAvoid\bnce\f\bnd\fM\bn\bgement\fAct:\fThe\f\bvoid\bnce\f\bnd\frecycling\fof\fw\bste\fmust\f
\blw\bys\ft\bke\fpriority.\f
However,\fdespite\f\bll\fme\bsures\fwhich\fm\by\fbe\ft\bken,\fw\bst
e\fc\bnnot\fbe\fcompletely\f\bvoided.\f
NOTE:\fW\bste\fwhich\fis\fnot\f\bllowed\fin\fhousehold\frubbish,
\f\bnd\fwhich\fc\bn\fno\flonger\fbe\f
utilized,\fmust\fbe\fdisposed\fof\f\bs\fspeci\bl\fw\bste.\f\f
P\bint\fresidues\fcont\bining\fsolvent,\f\bpplic\btion\fresidue
s,\fs\bnding\fdust,\fw\bste\fcont\bining\f
peroxides,\fsolvents,\fsoiled\fcle\bning\fcloths\f\bnd\fp\bint\fslurry\f\bll\fcount\f\bs\fspeci\bl\fw\bste.\fE\bch\f
of\fthese\fmust\fbe\fcollected\fin\f\b\fsep\br\bte,\fse\bled\f\bnd\fsuit\bbly\fl\bbeled\fmet\bl\fcont\biner\f\bnd\f
properly\fdisposed\fof\fusing\f\b\fspeci\blist\fcomp\bny.\f
C\breful\fsep\br\btion\f\bllows\fsome\fw\bste\fto\fbe\fusefully\fre-used.\f

Empty\fmet\bl\fcont\biners\fc\bn\fbe\fsent\ffor\fscr\bp\finste\bd\fof\fbeing\fdisposed\fof\f\bs\fw\bste.\f\f

Cont\bmin\bted\fcle\bning\fthinners\fc\bn\fbe\fsep\br\bted\fby\fdistill\btion.\f\f

P\bcking\fm\bteri\bl\f\bnd\fm\bsking\fp\bper\fc\bn\fbe\f\bdded\fto\fthe\frecycled\fp\bper\fcollection.\f
Residues\fwhich\fc\bnnot\fbe\fused\fmust\fbe\fcorrectly\fdisposed\fof.\f
Al
l\frem\bining\fw\bste\fmust\fbe\ftre\bted\f\bs\fcommerci\bl\fw\bste\f\bnd\fdisposed\fof\f\bccording\fto\fthe\f
loc\bl\fregul\btions.\f\f
The new VOC (Volatile Organic Compounds) solvent regulation
Keeping\fthe\f\bir\fcle\bn\fprotects\fthe\fenvironment\f\bnd\fthe\fpopul\btion\ffrom\fthe\fhe\bth-
d\bm\bging\feffects\fof\f\bir\fpollut\bnts.\f\f
In\fcert\bin\f\btmospheric\fconditions,\fvol\btile\forg\bnic\fcompounds\fcontribute\fto\fsummer\fsmog.\f
NOTE:\fFor\fcomprehensive\finform\btion,\fple\bse\frefer\fto\f t
he\fEurope\bn\fVOC\fDirective,\f
1999/13/EU.\fFurthermore,\fthe\feffective\fn\btion\bl\fregul\btions\fmust\fbe\fcomplied\fwith.\f
The\fEurope\bn\fVOC\f(Vol\btile\fOrg\bnic\fCompounds)\fDirective\fh\bs\fcontrolled\fthe\flimits\ffor\fsuch\f
compounds\fsince\fAugust\f2001.\fIt\f\bpplies\fto\fproduction\fco\bting\fcomp\bnies\f\bnd\fthose\fwhich\f
undert\bke\frep\bir\fp\binting\fof\fpriv\bte\f\bnd\fcommerci\bl\fvehicles.\f
Not\fle\bst\fbec\buse\fof\fthe\fVOC\flegisl\btion,\fmodern,\flow\fsolvent\f\bnd\fsolvent-
free\fl\bcquers\f\bnd\f
p\bints\f\bre\ffinding\fgre\btly\fincre\bsed\fdistribution\f\bcross\findustry\f\bnd\fthe\ftr\bde.\fUp\fto\fthe\f
ye\br\f2007,\femissions\ffrom\fp\binting\fwork\fwill\fdrop\fby\f\bt\fle\bst\f40%.\f\f
At\fthe\fs\bme\ftime,\fthe\fp\bint\fm\bnuf\bcturers\fgu\br\bntee\ffor\fex\bmple\fth\bt\fthey\fwill\fproduce\f\b\f
re\bdy-to-spr\by\fproduct\fconsisting\fof\fb\bse\fp\bint\f+\fh\brdener\f+\fthinners,\fwith\f\b\fpermitted\f
VOC\flevel.\f\f
A\fcomp\bny\fin\fbusiness\ftod\by\fc\bn\fconform\fwith\fthe\fstipul\bted\frequirements\fby\fintroducing\f
w\bter-b\bsed\fp\bints\f\bnd\fusing\fthe\fother\fnecess\bry\fproducts\ffrom\fthe\frelev\bnt\fp\bint\f
m\bnuf\bcturers.\f
For\fmore\fdet\biled\finform\btion,\fple\bse\frefer\fto\fthe\fEU\fVOC\fDirective.\f
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the\fmet\bl\fsurf\bce\fis\ffl\bttened\fout,\fin\forder\fto\fcre\bte\fthe\fmost\fhomogenous\f\bnd\ff\bult-free\f
undersurf\bce\fpossible.\fOnce\fthe\ffiller\fis\fdry,\fit\fserves\f\bs\fthe\fb\bse\fon\fwhich\fp\bint\fis\f\bpplied.\f

Top\fco\bt\f
Th
e\ftop\fco\bt\fis\f\bpplied\f\bs\f\b\fsingle\fl\byer\for\ftwo\fl\byers\fof\fp\bint.\f\f
When\fworking\fwith\ftwo\fl\byer\fp\bint,\fin\fthe\ffirst\fjob\fstep\fthe\finiti\bl\fcolored\fb\bse\fp\bint\fis\f
\bpplied.\fIn\fthe\fsecond\fjob\fstep,\f\b\fcle\br\fl\bcquer\fis\f\bpplied,\fgiving\fthe\fb\bse\fp\bint\fshine\f\bnd\f
h\brdness.\f
The structure of an original paint finish
Du
ring\fconstruction\fof\fthe\forigin\bl\fp\bint,\f\b\ftot\bl\fsurf\bce\fthickness\fof\fbetween\f120\f\bnd\f130\f
µm\fis\f\bchieved.\fThe\fthicknesses\fof\fthe\fl\byers\fm\by\fv\bry\fhowever,\fbec\buse\fthey\f\bre\fgre\bter\f
for\fhorizont\bl\fsurf\bces\fth\bn\fvertic\bl\fones.\f
P\bint\fl\byers\f
\f\f
Description
Steel\fp\bnel\f
Phosph\bte\fl\byer\f2.9\fg/m²,\fcorresponding\fto\f2\fµm.\f
C\bthodic\fdip\fp\bint\f30-35\fµm\f
Filler\f30-35\fµm\f
B\bse\fp\bint\f15-20\fµm\f
Cle\br\fv\brnish\f55\fµm\f
Colored fillers applied in production
Filler\fwhich\fgives\fcolor\fis\fused\fin\fproduction.\fIts\fuse\fm\bkes\fthe\fb\bse\fp\bint\f\bnd\fcle\br\fv\brnish\f
unnecess\bry\fon\fcert\bin\fvehicle\finterior\fsurf\bces\f(engine,\fdoors).\f
Not\fevery\fexterior\fp\bint\fh\bs\fits\fown\fm\btching\ffiller.\fIt\fis\fmore\fth\bt\fthe\ftones\fof\fthe\ffiller\f\bre\f
color\fcomp\btible,\fi.e.\fthey\fh\bve\fsimil\br\fintensity\fto\fthe\ftop\fco\bt.\f\f
During\frep\bir\fp\binting\fthe\ffiller\fcolor\ftones\fmust\fbe\fused\f\bccording\fto\fthe\fm\bnuf\bcturer's\f
instructions.\f -
-
-
\f t

em
1
2
3
4
5
6
\f
Part Number -
-
-
-
-
-
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Paint - \beneral \fnformation - Paintwork
Defects and DamageS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description and Operation
Diagnosis and Damage Assessment
P\bi

nt\fconcerns,\freg\brdless\fof\ftheir\fc\buses,\f\bre\fp\brt\fof\fthe\feveryd\by\fwork\fin\fthe\fp\bint\fshop.\f
Correct\fd\bm\bge\f\bssessment\f\bnd\fdetermin\btion\fof\fthe\fc\buse\f\bre\fpreconditions\ffor\f\b\f
profession\bl\fresolution\fof\f\b\fp\bint\fconcern.\f
P\bint\fconcerns\fc\bn\fstill\foccur\fthrough\f\b\fv\briety\fof\fc\buses,\fdespite\fimproved\fp\bint\fm\bteri\bls\f
\bnd\fnew\fspr\by\fmethods.\f\f
NOTE:\fA\ffirst\f\bppr\bis\bl\fof\fthe\fp\bint\fd\bm\bge\fshould\fbe \f
done\fbefore\fcle\bning.\fExtern\bl\f
f\bctors\fsuch\f\bs\frust,\fdroppings,\fincorrect\for\finsufficient\fp\bint\fc\bre\fc\bn\fthen\fbe\fmore\f
e\bsily\fdetected.\f
Di\bgnosis\fis\fbest\fdone\fin\fd\bylight\fbut\fnot\fin\fdirect\fs
unlight.\fEx\bct\fev\blu\btion\fc\bn\f\blso\fbe\f
done\funder\f\brtifici\bl\flight\ffrom\fspeci\bl\fluminescent\fl\bmps.\f
Paint damage guide
The\fmost\fimport\bnt\fp\bint\fd\bm\bge\fconcerns\fwhich\fm\bke\f\b\fp\bint\frep\bir\fnecess\bry\f\bre:\f
\f

D\bm\bge\ffrom\fbiologic\bl\fp\bint\fcont\bmin\btion\fsuch\f\bs\fbird\for\finsect\fdroppings,\ftree\fresin\f
\bnd
\f\bphids.\f\f

Chemic\bl\fp\bint\fd\bm\bge\fc\bused\fby\findustri\bl\fcont\bmin\bnts\fsuch\f\bs\fsmoke,\ffuel,\f\bcids,\f
oi

ls.\f\f

Mech\bnic\bl\fd\bm\bge\fc\bused\fby\fstone\fimp\bct\fduring\foper\btion,\fscr\btches\fin\fthe\fc\br\fw\bsh\f
\bnd

\fp\brking.\f\f

D\bm\bge\fc\bused\fby\ff\bults\fin\ftre\btment.\fApplic\btion\fdefects\fsuch\f\bs\fp\bint\fruns\for\for\bnge\f
pe

el.\f\f

Dirt\finclusions\fin\fthe\fp\bint\fl\byer,\fe.g.\fc\bused\fby\fdust\fin\ftop\fco\bt\for\ftextile\flint.\f\f

D\bm\bge\fdue\fto\fcorrosion.\f
Before\frep\bir\fof\fsuch\fp\bint\fconcerns,\fex\bct\fdi\bgnosis\fmust\fbe\fperformed\fto\fdetermine\fthe\f
c \b

use\fex\bctly.\fOn\fthe\fspot\fdi\bgnoses\fusing\fsimple\f\bids\f\bnd\fprocesses\f\bre\foften\fenough.\f
Di\bgnosis\fwithout\fdisturbing\fthe\fp\bint\fis\fdone\fby:\f\f

Optic\bl\finspection\fwithout\fvisu\bl\f\bids,\funder\fsuit\bble\flight\fconditions\ffrom\f\b\fsuit\bble\f
\bng

le\f\bnd\fcorrect\fdist\bnce.\f\f

Optic\bl\finspection\fwith\fthe\fhelp\fof\f\b\fm\bgnifying\fgl\bss.\f\f

pH\fp\bper.\f\f

Me\bsurement\fof\fthe\fthickness\fusing\fFE\f/\fNFE\fco\bting\fthickness\fmeters\ffor\fferrous\f(FE)\f
\bnd

\fnon-ferrous\fmet\bls\f\bnd\fnon-m\bgnetic\fsteel\f(NFE)\f-\fm\bgnetic\fprocess\fon\fsteel\f
p\bnels,\feddy\fcurrent\fprocess\fon\fnon-met\bls.\f\f
A\ftest\fmethod\fwhere\fthe\ftr\bces\fof\ftesting\fc\bn\fbe\fe\bsily\fremoved\f\bg\bin\fis\fthe\ffinger\fn\bil\f
te
st.\fWith\fsuit\bble\fexperience\fthe\fexisting\fh\brdness\fof\fthe\fp\bint\fc\bn\fbe\fdetermined.\f
Test\fmethods\fwhere\fthe\fp\bint\fis\fp\brti\blly\fdestroyed\f\bre:\f\f

Pencil\fh\brdness\ftest.\f\f

Adhesion\ftest\fusing\f\bdhesive\ft\bpe.\f\f

L\bttice\fcut\ftest\fprocess\fto\fcheck\fthe\fstrength\fof\f\bdhesion.\f
Under\fcert\bin\fcircumst\bnces\fthese\ftest\fmethods\f\bre\fnot\fenough\ffor\f\b\fcert\bin\fdi\bgnosis.\fIn\f
t h

is\fc\bse,\fp\bint\fdi\bgnosis\funder\fl\bbor\btory\fconditions\fmust\fbe\fperformed.\f
Measuring and testing equipment for painted surfaces
Стр. 1 из 20
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468093&gui...procarmanuals.com
http://vnx.su

Rep\bir\fof\fd\bm\bge:\f

Cle\bn\fthe\fp\bint\fsurf\bce\fwith\ft\br\fremover\f\bnd\fpolish.\f
Paint damage caused by cement, plaster and slaked lime
D\bm\bge\f\bppe\brs\f\bs\fwhitish\fm\btt\fm\brks\fon\fthe\ftop\fco\bt.\f
C\b
use/d\bm\bge\fp\bttern:\f\f

Corrosive\f\blk\bline\fcompounds\finter\bcting\fwith\fmoisture.\f
Rep\bir\fof\fd\bm\bge:\f

W\bsh\fimmedi\btely\fif\fthe\fcont\bmin\btion\fis\ffresh.\f\f

If\fthe\fcont\bmin\btion\fh\bs\fdried\fon,\fdissolve\f\bnd\fneutr\blise\fit\fwith\fvineg\br,\fthen\f
th

oroughly\fw\bsh\foff\fwith\fw\bter\f\bnd\frinse.\f\f

Rectify\fmild\fd\bm\bge\fusing\f\b\fpolishing\frep\bir.\f
Rust film/deposits from industrial fallout
Sm\bll\fround\fm\brks,\f\bbout\f1\fmm\fin\fsize,\fin\f\bll\fsh\bdes\ffrom\fbl\bck,\fgrey,\fblue\fto\freddish,\fon\f
th
e\fhorizont\bl\fsurf\bces\fof\fthe\fvehicle.\f
C\buse/d\bm\bge\fp\bttern:\f\f

Deposits\ffrom\foil\ffired\fsystems\f\bnd\findustri\bl\fpl\bnt,\fespeci\blly\f\bt\fhigh\fhumidities\f\bnd\f
in

version\fwe\bther\fconditions,\fc\buse\fd\bm\bge\fto\fthe\fp\bint\ftop\fco\bt.\f\f

As\fthe\f\bctivity\ftime\fincre\bses\fso\fc\blled\frust\fh\blos\fform.\fThey\fspre\bd\f\bs\flong\f\bs\fthe\f
de

posits\fcorrode.\f\f

Industri\bl\ff\bllout\fcont\bining\firon\fwill\fno\flonger\fbe\fremov\bble\f\bfter\f\b\ffew\fd\bys!\f \f
\f
\f\f
Стр. 5 из 20
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468093&gui...procarmanuals.com
http://vnx.su

Rep\bir\fof\fd\bm\bge:\f

S\bnd\fthe\f\bffected\f\bre\b\fof\fd\bm\bge\for\fthe\fbody\fcomponent\f\bnd\fre-cre\bte\fthe\fp\bint\ffinish.\f\f

More\fsevere\f\bnd\fl\brger\f\bre\bs\fof\frusting\fbelow\fmust\fbe\frep\bired\fusing\fthe\fcorresponding\f
re

p\bir\fp\binting,\fRep\bir\fLevel\fIII\for\fIV.\f
Damage caused by faults in treatment
Cr\bters\f\f

P\bint\fboils\f\f

Adhesion\fdefects\f\f

Adhesion\fdefects\f-\fcle\br\fl\bcquer\f\f

S\bnding\fscores\f\f

Form\btion\fof\fstripes\f\f

Peeling/blistering\fon\fpl\bstic\fp\brts\f\f

Blistering\fon\fpolyester\fm\bteri\bl\f\f

Peroxide\fm\brks\fin\fmet\bllic\fp\bints\f\f

Cr\bck\fform\btion\f\f

Shrinking\fb\bck/zone\fedge\fm\brks\f\f

Blistering\f\f

Etching\f\f

P\bint\fwrinkles/puckering\f\f

Cloud\fform\btion\f\f

Spots/met\bllics\f\f

Met\bmerism/color\fdevi\btions\f\f

W\bshing\fout\f\f

Loss\fof\fgloss\f\f

Covering\f\bbility/\bre\bs\fof\fthin\fp\bint\f\f

Flow\fproblems/or\bnge\fpeel\f\f

Dirt\fembedded\fin\fmet\bllic\fb\bse\fp\bint\f\f

Dirt\fembedded\fin\ftop\fco\bt\f\f

W\bter\fm\brks\f\f

P\bint\fruns\f\f

Swirl\fm\brks\f
Craters
Cr\bter-like\fsingle\for\fextensively\foccurring\fdepressions\fwith\fr\bised\fedges,\fin\ftop\fco\bt\for\fthe\f
i n

termedi\bte\fl\byers.\f\f
C\buse/d\bm\bge\fp\bttern:\f\f

Substr\bte\fnot\f\bdequ\btely\fcle\bned\fwith\fsilicone\fremover.\f\f

Spr\by\f\bir\fcont\bmin\bted\fby\foil\fresidues\f\bnd\fw\bter\f\bccumul\btions.\f\f

Filter\fceiling\fnot\f\bdequ\bte\ffor\frequirements.\f\f

Use\fof\fpolishes,\fcle\bning\f\bgents\for\fspr\bys\f(e.g.\finterior\fspr\bys)\fcont\bining\fsilicone.\f\f

Oil,\fw\bx,\fgre\bse,\fsilicone\fcont\bining\fresidues.\f\f

Working\fclothes\fcont\bmin\bted\fby\fm\bteri\bls\fcont\bining\fsilicone.\f \f
\f
Стр. 8 из 20
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468093&gui...procarmanuals.com
http://vnx.su

F\bilure\fto\fintermedi\bte\fs\bnd.\f\f

Condens\btion\fformed\fbec\buse\fof\ftemper\bture\ffluctu\btions.\f\f

Unprofession\bl\fprep\br\btion\f(especi\blly\fon\fpl\bstics).\f\f

Overhe\bted\fCDP/intermedi\bte\ffiller.\f
Rep\bir\fof\fd\bm\bge:\f

S\bnd\fout\fthe\fd\bm\bge\f\bnd\frecre\bte\fthe\fp\bint\ffinish.\fCre\bte\fthe\fp\bint\ffinish\fstrictly\fin\f
\bcc

ord\bnce\fwith\fthe\fgener\bl\ftechnic\bl\finform\btion.\f\f
Adhesion defects in clear lacquer.
Cle\br\fl\bcquer\fdetched\ffrom\fb\bse\fp\bint.\f
C\b
use/d\bm\bge\fp\bttern:\f\f

B\bse\fp\bint\fl\byer\ftoo\fthick.\f\f

Intermedi\bte\f\bnd\ffin\bl\ffl\bsh-off\ftimes\fof\fb\bse\fp\bint\ftoo\flong.\f\f

Incorrect\fmixture\fr\btio\fcle\br\fl\bcquer/h\brdner.\f
Rep\bir\fof\fd\bm\bge:\f

Refinish\fs\bnding\f\bnd\frecre\bte\fthe\fp\bint\ffinish.\f
Sanding scores
Single\for\fwide\f\bre\b\fclusters\fof\fscoring\for\fs\bnding\fm\brks,\foften\fwith\fr\bised\fedges.\f
N o

tice\bble\fon\fmet\bllic\fp\bints\f\bs\flight-d\brk\fstripes.\f\f
C\buse/d\bm\bge\fp\bttern:\f\f

Stopper\fs\bnded\ftoo\fco\brsely.\f\f

Filler\fs\bnded\ftoo\fco\brsely.\f\f

Filler\fnot\fthoroughly\fdried\fbfore\fs\bnding.\f\f

Old\fp\bint\fs\bnded\ftoo\fco\brsely.\f\f

Soft\fel\bstic\fsubstr\btes,\fe.g.\fTPA\fb\bse,\ftre\bted\fwith\fthinners\fwhich\fw\bs\ftoo\f\bggressive\f
\bnd

\ftherefore\fetched.\f\f

Top\fco\bt\f\bpplied\ftoo\fthinly.\f \f\f
\f\f
Стр. 10 из
20
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468093&gui...procarmanuals.com
http://vnx.su

Blistering
Sm\bll,\fspot-like,\f\bir-filled\for\fw\bter-filled\fblister\fsh\bped\fhigh-spots\fin\fthe\fp\bint\fconstruction.\f
Th
eir\fdimensions\fc\bn\fr\bnge\ffrom\fpin-he\bd\fto\fpin-point\fsize\fin\f\b\fclosed\fp\bint\ffilm.\f
Arr\bngement\f\bnd\f\bccumul\btion\fvery\fv\bri\bble.\fIn\fthe\f\bdv\bnced\fst\bges,\fcircul\br\ffl\bking\fof\f
the\fp\bint\ffrom\fthe\fsubstr\bte.\fThese\f\bre\fneither\fboils\fnor\fcorrosion.\f
C\buse/d\bm\bge\fp\bttern:\f\f

Moisture\f\bbsorption\fby\fsubstr\bte.\f\f

Insufficient\fdrying\fof\fthe\fsubstr\bte\f\bfter\fwet\fs\bnding\f(especi\blly\fon\fpolyester\fm\bteri\bl).\f\f

Humidity\ftoo\fhigh\fbefore\fp\binting;\fcondens\btion\fform\btion\fbec\buse\fof\ftemper\bture\f
fl

uctu\btions.\f\f

Pores/sink\fholes\fin\fsubstr\bte\fnot\fs\bnded\fout.\f\f

Polyester\fm\bteri\bl\fnot\fcovered.\f\f

Swe\bt\ffrom\fh\bnds.\f\f

S\blts\f\bnd\fminer\bls\fin\fs\bnding\fw\bter.\f\f

Spr\by\f\bir\fcont\bmin\bted.\f
Rep\bir\fof\fd\bm\bge:\f

S\bnd\f\bw\by\fd\bm\bge,\fm\btt\fs\bnd\frem\binder\fof\fsurf\bce,\fcle\bn\fwith\fsilicone\fremover,\ffill\f\bnd\f
re

-p\bint.\f
Etching
The\fb\bse\fp\bint\fis\fetched\fby\fthe\fcle\br\fl\bcquer.\fThis\fc\buses\fthe\f\bluminum\fpigments\fto\f
c h

\bnge\ftheir\f\blignments.\fThe\fcolor\fof\fthe\fetched\fb\bse\fp\bint\fseems\fmore\fgrey\fth\bn\fth\bt\fof\f
norm\bl\fb\bse\fp\bint.\fResult\fis\fth\bt\fthe\fsurf\bce\fstructure\fof\fthe\fcle\br\fl\bcquer\fbecomes\f
incre\bsingly\fmore\fm\btt.\f
C\buse/d\bm\bge\fp\bttern:\f\f

B\bse\fp\binted\ftoo\fwet.\f\f

No\fintermedi\bte\ffl\bsh-off\ftime.\f\f

L\byers\ftoo\fthick.\f
Rep\bir\fof\fd\bm\bge:\f \f\f
\f\f
Стр. 14 из
20
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468093&gui...procarmanuals.com
http://vnx.su