conditioning compressor FORD S-MAX 2006 Service Owner's Manual
[x] Cancel search | Manufacturer: FORD, Model Year: 2006, Model line: S-MAX, Model: FORD S-MAX 2006Pages: 4402, PDF Size: 93.08 MB
Page 2637 of 4402
Climate\bControl\b\f\bAir\bConditioningS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description\band\bOperation\b
The\f\bir\fconditioning\fsystem\fis\fcontrolled\fby\f\bn\fthermost\btic\fexp\bnsion\fv\blve.\fR134\b\f
re
friger\bnt\fis\fused.\f
There\f\bre\fthree\fdifferent\fv\bri\bnts\f\bv\bil\bble:\f
Front\f\bir\fconditioning\fsystem\fwith\fm\bnu\bl\ftemper\bture\fcontrol\f\f
Front\f\bir\fconditioning\fsystem\fwith\f\butom\btic\ftemper\bture\fcontrol\f(DEATC)\f\f
Front\f\bnd\fre\br\f\bir\fconditioning\fsystem\fwith\f\butom\btic\ftemper\bture\fcontrol\f(TEATC)\f
Depending\fon\fthe\fengine\fv\bri\bnt,\ftwo\fdifferent\f\bir\fconditioning\fcompressors\f\bre\fused:\f Visteon\fVS16\fcompressor\fwith\fv\bri\bble\fstroke\ffor\f2.0L\fDur\btec-HE\f(MI4),\f1.8L\fDur\btorq-
TD
Ci\f(Lynx)\f\bnd\f2.0L\fDur\btorq-TDCi\f(DW)\fengines\f\f
Zexel\fKC88\fcompressor\fwith\fv\bri\bble\fstroke\f\bnd\felectronic\blly\fregul\bted\fcontrol\fv\blve\ffor\f
2.
5L\fDur\btec-ST\f(VI5)\fengines\f
In\forder\fto\fprevent\ficing\fof\fthe\fev\bpor\btor,\fthe\fvehicles\f\bre\fequipped\fwith\f\b\ftemper\bture\f
se
nsor\fon\fthe\fev\bpor\btor.\fThe\fsensor\fme\bsures\fthe\fsurf\bce\ftemper\bture\fof\fthe\fcooling\ffins\f
on\fthe\fev\bpor\btor.\fIf\fthe\fme\bsured\ftemper\bture\fdrops\fbelow\f\b\ftemper\bture\fof\f\bpprox.\f2\f°
C\f
then\fthe\fcompressor\fclutch\fis\fde\bctiv\bted.\fIf\fthe\ftemper\bture\fincre\bses\f\bbove\f+4\f°C\fthe\f
compressor\fis\fswitched\fb\bck\fon\f\bg\bin.\fOn\fsystems\fwith\fm\bnu\bl\ftemper\bture\fcontrol,\fthe\f
sensor\fsign\bl\fis\fsent\fvi\b\fthe\fgeneric\felectronic\fmodule\f(GEM)\f\bnd\fthe\fCAN\fbus\fto\fthe\f
powertr\bin\fcontrol\fmodule\f(PCM),\fwhich\fthen\fswitches\fthe\fcompressor\fclutch\fon\f\bnd\foff.\f
On\fsystems\fwith\f\butom\btic\ftemper\bture\fcontrol\f(DEATC\f/\fTEATC)\fthe\fsensor\fsign\bl\fis\ffirst\f
sent\fto\fthe\f\bir\fconditioning\fmodule\f\bnd\fthen\fvi\b\fthe\fCAN\fbus\fto\fthe\fPCM,\fwhich\fthen\f
switches\fthe\fcompressor\fclutch\fon\f\bnd\foff.\f
Refrigerant\bcircuit\b
ItemDesc\biptio\f
1Condenser
2A/C\fcompressor
3Outlet\fline\ffor\fthe\f\bddition\bl\fev\bpor\btor\f(if\fequipped)
\f
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Page 2638 of 4402
![FORD S-MAX 2006 Service Owners Manual Operation\b
The\frefriger\bnt\fcompressor\f(2)\fwhich\fis\fdriven\fby\fthe\fengine\fsucks\fin\fthe\fg\bseous\f
refriger\bnt\ffrom\fthe\fev\bpor\btor\f(5)\f\bnd\fcompresses\fit.\fThe\ftemper\bture\fof\](/img/11/56999/w960_56999-2637.png "FORD S-MAX 2006 Service Owners Manual Operation\b
The\frefriger\bnt\fcompressor\f(2)\fwhich\fis\fdriven\fby\fthe\fengine\fsucks\fin\fthe\fg\bseous\f
refriger\bnt\ffrom\fthe\fev\bpor\btor\f(5)\f\bnd\fcompresses\fit.\fThe\ftemper\bture\fof\")
Operation\b
The\frefriger\bnt\fcompressor\f(2)\fwhich\fis\fdriven\fby\fthe\fengine\fsucks\fin\fthe\fg\bseous\f
refriger\bnt\ffrom\fthe\fev\bpor\btor\f(5)\f\bnd\fcompresses\fit.\fThe\ftemper\bture\fof\fthe\frefriger\bnt\f
incre\bses\fto\f\b\fv\blue\fbetween\f70\f°C\f\bnd\f110\f°C.\fIt\fis\fdirected\funder\fhigh\fpressure\fto\fthe\f
condenser\f(1).\fAt\fthis\fpoint\fhe\bt\fis\fdr\bwn\ffrom\fthe\frefriger\bnt\fby\fthe\f\bir\fbeing\fforced\fp\bst\f
the\fcooling\ffins.\fBec\buse\fof\fthis\fhe\bt\floss,\fthe\frefriger\bnt\fliquifies\f\bnd\fle\bves\fthe\f
condenser.\f
The\frefriger\bnt\fthen\fp\bsses\funder\fhigh\fpressure\fto\fthe\frefriger\bnt\fdrier\f(8).\fThis\fserves\f\bs\f
\b\fstor\bge\fmedium\f\bnd\ffilters\fout\f\bny\fmoisture\fcont\bined\fin\fthe\frefriger\bnt.\f
The\fexp\bnsion\fv\blve\f(6)\fregul\btes\fthe\fqu\bntity\fof\frefriger\bnt\finjected\finto\fthe\fev\bpor\btor\f
(5)\f\bs\f\b\ffunction\fof\fthe\fpressure\f\bnd\ftemper\bture\fin\fthe\fev\bpor\btor.\fThe\fliquid\frefriger\bnt\f
is\fv\bporized\fin\fthe\fev\bpor\btor.\fAs\f\b\fresult,\fhe\bt\fis\fextr\bcted\ffrom\fthe\f\bir\fbefore\fit\fenters\f
the\fp\bssenger\fcomp\brtment.\fThe\f\bir\ftherefore\fcools\fdown\f\bnd\fthe\fmoisture\fit\fcont\bined\fis\f
given\fup\f\bt\fthe\fev\bpor\btor\fcore.\f
The\fg\bseous\fflow\fof\frefriger\bnt\fwhich\fcomes\fout\ffrom\fthe\fev\bpor\btor\f\bt\flow\fpressure\f
enters\fthe\fexp\bnsion\fv\blve\f\bt\fthe\fupper\fopening,\ffrom\fwhere\fit\fis\fsucked\fin\fby\fthe\f
refriger\bnt\fcompressor.\f
The\fA/C\fpressure\fconvertor\fsensor\fsends\f\bn\f\bn\blog\fsign\bl\fto\fthe\fPCM.\fAfter\fev\blu\bting\fthe\f
different\finput\fsign\bls,\fthe\fPCM\fsends\f\b\fcontrol\fsign\bl\fto\fthe\fA/C\fclutch\frel\by,\fwhich\f
eng\bges\f\bnd\fdiseng\bges\fthe\fcompressor\fclutch.\fThe\fPCM\finput\fsign\bls\fcome\ffrom\fthe\f
blower\fmotor\fswitch\fvi\b\fthe\fev\bpor\btor\ftemper\bture\fsensor\f(vehicles\fwith\fm\bnu\bl\f
temper\bture\fcontrol),\fvi\b\fthe\fA/C\fmodule\f(vehicles\fwith\f\butom\btic\ftemper\bture\fcontrol),\f
the\fA/C\fpressure\fconvertor\fsensor\f\bnd\fthe\fPCM.\f
Overview\bof\bthe\bair\bconditioning\bsystem\b
4Blower\fmotor
5Ev\bpor\btor
6Exp\bnsion\fv\blve
7Inlet\fline\ffor\fthe\f\bddition\bl\fev\bpor\btor\f(if\fequipped)
8Refriger\bnt\fdrier
9Cooling\ff\bn
10High\fpressure\f(g\bseous\f\bnd\fhot)
11High\f-\fpressure\f(liquid\f\bnd\fw\brm)
12Low\f-\fpressure\f(liquid\f\bnd\fcool)
13Low-pressure\f(g\bseous\f\bnd\fcool)
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Page 2639 of 4402
\f\fDescription\b
Refriger\bnt\fdrier\f
Condenser\f
A/C\fcompressor\f
High\fpressure\fch\brging\fconnection\f
Refriger\bnt\flines\ffor\fthe\f\bddition\bl\f\bir\fconditioning\fsystem\f(if\f
equipped)\f
A/C\fpressure\fconvertor\fsensor\f
Low\fpressure\fch\brging\fconnection\f
Exp\bnsion\fv\blve\f
Ev\bpor\btor\f
Service\bevaporator\b
\f\f
Description\b
Ev\bpor\btor\f
A/C\flines\f
Ret\bining\fbolt\f
The\fev\bpor\btor\fis\floc\bted\fon\fthe\fright-h\bnd\fside\fof\fthe\fclim\bte\fcontrol\fhousing\f(LHD\f\bnd\f
R H
D).\fIt\fc\bn\fbe\fremoved\f\bnd\finst\blled\fwith\fthe\fclim\bte\fcontrol\fhousing\fstill\finst\blled\fin\fthe\f
vehicle,\f\blthough\fthe\fhe\bt\fexch\bnger\fdoes\fneed\fto\fbe\fremoved\ffirst.\fThe\frefriger\bnt\flines\fof\f
the\fproduction\fev\bpor\btor\fmust\fbe\fs\bwn\fthrough\fduring\fremov\bl.\fAn\fev\bpor\btor\fwith\fItem
1
2
3
4
5
6
7
8
9
I t
em
1
2
3
\f
Part\bNumber -
-
-
-
-
-
-
-
-
\f\f
Part\bNumber-
-
-
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Page 2645 of 4402
Climate\bControl\b\f\bAir\bConditioning\b(A/C)\b
Compressor—2.0L\bDuratec\fHE\b
(107kW/145PS)\b\f\bMI4/2.3L\bDuratec\fHE\b
(118kW/160PS)\b\f\bMI4
S-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Removal\band\bInstallation\b
Materials\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\fins t
\bll\btion\fdet\bils.\f
Installation\b
NameSpec\bf\bcat\bo\f
Compressor\fOil\f-\fAir\fConditioningWSH-M1C231-B\f/\f6U7J-M1C231-AA 1. Refer\fto:\f Air\fConditioning\f(A/C)\fSystem\fRecovery,\f
Ev \b
cu\btion\f\bnd\fCh\brging\f(412-00\fClim\bte\fControl\f
Sys
tem\f-\f
Gener\bl\fInform\btion,\fGener\bl\fProcedures).
2. Refer\fto:\f Accessory\fDrive\fBelt \f(303-05A\fAccessory\f
Dri
ve\f-\f2.0L\fDur\btec-HE\f(107kW/145PS)\f-
\fMI4/2.0L\f
Dur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\f
Dur\btec-HE\f(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. \f\f1.
Torque:\b
24\fNm
2.Torque:\b
25\fNm
1. Co\bt\fthe\fO-rings\fon\fthe\frefriger\bnt\flines.\f
Mater\fal:\b Compressor\fOil\f-\fAir\fConditioning\f(WSH-
M1C
231-B\f/\f6U7J-M1C231-AA) \f
2. T
o\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
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Page 2646 of 4402
![FORD S-MAX 2006 Service Owners Manual Climate\bControl\b\f\bAir\bConditioning\b(A/C)\b
Compressor—2.5L\bDuratec\b(162kW/220PS)\b\f\b
VI5
S-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Removal\band\bInstallation\b
Materials\b
Removal\b
NO
TE:\](/img/11/56999/w960_56999-2645.png "FORD S-MAX 2006 Service Owners Manual Climate\bControl\b\f\bAir\bConditioning\b(A/C)\b
Compressor—2.5L\bDuratec\b(162kW/220PS)\b\f\b
VI5
S-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Removal\band\bInstallation\b
Materials\b
Removal\b
NO
TE:\")
Climate\bControl\b\f\bAir\bConditioning\b(A/C)\b
Compressor—2.5L\bDuratec\b(162kW/220PS)\b\f\b
VI5
S-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Removal\band\bInstallation\b
Materials\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation\b
NameSpec\bf\bcat\bo\f
Compressor\fOil\f-\fAir\fConditioningWSH-M1C231-B\f/\f6U7J-M1C231-AA 1.
C\brry\fout\fthe\f\bir\fconditioning\f(A/C)\fsystem\frecovery\f
procedure.\f
Refer\fto:\f Air\fConditioning\f(A/C)\fSystem\fRecovery,\f
Ev\b
cu\btion\f\bnd\fCh\brging\f(412-00\fClim\bte\fControl\f
Sys
tem\f-\f
Gener\bl\fInform\btion,\fGener\bl\fProcedures).
2. Remove\fthe\f\bir\fconditioning\f(A/C)\fcompressor\fbelt.\f
Refer\fto:\f Air\fConditioning\f(A/C)\fCompressor\fBelt
\f(303
05C\fAccessory\fDrive\f-\f2.5L\fDur\btec\f(162kW/220PS)\f
VI5,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. \f\f1.
Torque:\b
24\fNm
2.Torque:\b
25\fNm
1. Co\bt\fthe\fO-rings\fon\fthe\frefriger\bnt\flines.\f
Mater\fal:\b Compressor\fOil\f-\fAir\fConditioning\f(WSH-
M1C
231-B\f/\f6U7J-M1C231-AA) \f
2. T
o\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
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Page 2647 of 4402
Climate\bControl\b\f\bAir\bConditioning\b(A/C)\b
Compressor—2.0L\bDuratorq\fTDCi\b
(100kW/136PS)\b\f\bDW\fC/1.8L\bDuratorq\fTDCi\b
(74kW/100PS)\b\f\bLynx/1.8L\bDuratorq\fTDCi\b
(92kW/125PS)\b\f\bLynx/2.0L\bDuratorq\fTDCi\b
(85kW/115PS)\b\f\bDW/2.0L\bDuratorq\fTDCi\b
(103kW/140PS)\b\f\bDW
S-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Removal\band\bInstallation\b
Materials\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
NameSpec\bf\bcat\bo\f
Compressor\fOil\f-\fAir\fConditioningWSH-M1C231-B\f/\f6U7J-M1C231-AA
1. Dr\bin\fthe\f\bir\fconditioning\fsystem\fRefer\fto:\f Air\fConditioning\f(A/C)\fSystem\fRecovery,\f
Ev\b
cu\btion\f\bnd\fCh\brging\f(412-00\fClim\bte\fControl\f
Sys
tem\f-
\fGener\bl\fInform\btion,\fGener\bl\fProcedures).
2. Remove\fthe\f\buxili\bry\fdrive\fbelt.\f
Refer\fto:\f Accessory\fDrive\fBelt \f(303-05D\fAccessory\f
Dri
ve\f-\f1.8L\fDur\btorq-TDCi\f(74kW/100PS)\f-
\fLynx/1.8L\f
Dur\btorq-TDCi\f(92kW/125PS)\f-\fLynx,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Refer\fto:\f Accessory\fDrive\fBelt \f(303-05E\fAccessory\f
Dri
ve\f-\f2.0L\fDur\btorq-TDCi\f(85kW/115PS)\f-
\fDW/2.0L\f
Dur\btorq-TDCi\f(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-
TDCi\f(103kW/140PS)\f-\fDW,\fEmission\fRequirements:\f
St\bge\fIV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. Lifting\f
Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
De s
cription\f\bnd\fOper\btion).\f
4. \f
5. \f\f1.
Torque:\b
24\fNm
2.Torque:\b
25\fNm
\f\f
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Page 2648 of 4402
Installation\b1. Co\bt\fthe\fO-rings\fon\fthe\frefriger\bnt\flines.\f
Mat
er\fal:\bCompressor\fOil\f-\fAir\fConditioning\f(WSH-
M1C
231-B\f/\f6U7J-M1C231-AA) \f
2. T
o\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
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Page 2666 of 4402
Climate\bControl\b\f\bEvaporatorS-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal\band\bInstallation\b
Materials\b
Removal\b
In
stallation\b
NameSpec\bf\bcat\bo\f
Compressor\fOil\f-\fAir\fConditioningWSH-M1C231-B\f/\f6U7J-M1C231-AA 1. Remove\fthe\fexp\bnsion\fv\blve.\fRefer\fto:\f Thermost\btic\fExp\bnsion\fV\blve \f(412-
01\fClim\bte\f
Control,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Remove\fhe\bter\fm\btrix.\f
Refer\fto:\f He\bter\fCore \f(412-
01\fClim\bte\fControl,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
3. \f
4. \f\f1.
S\bw\f
through\f
the\f
refriger\bnt\f
lines.
1.Torque:\b 8\fNm\f
\f\f
\f
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Page 2667 of 4402
2. Co\bt\fthe\fO-rings\fon\fthe\frefriger\bnt\flines.\fMater\fal:\b Compressor\fOil\f-\fAir\fConditioning\f(WSH-
M1 C
231-B\f/\f6U7J-M1C231-AA) \f
3. T
o\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
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Page 2669 of 4402
![FORD S-MAX 2006 Service Owners Manual Climate\bControl\b\f\bEvaporator\bOutlet\bLineS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Materials\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\](/img/11/56999/w960_56999-2668.png "FORD S-MAX 2006 Service Owners Manual Climate\bControl\b\f\bEvaporator\bOutlet\bLineS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Materials\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\")
Climate\bControl\b\f\bEvaporator\bOutlet\bLineS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Materials\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Vehicles\fwith\f\bddition\bl\f\bir\fconditioning\fsystem\f
A l
l\fvehicles\f
NameSpec\bf\bcat\bo\f
Compressor\fOil\f-\fAir\fConditioningWSH-M1C231-B\f/\f6U7J-M1C231-AA 1. C\brry\fout\fthe\f\bir\fconditioning\f(A/C)\fsystem\frecovery\fprocedure.\f
Refer\fto:\f Air\fConditioning\f(A/C)\fSystem\f
Re c
overy,\fEv\bcu\btion\f\bnd\fCh\brging \f(412-00\f
Cli
m\bte\fControl\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
2. Remove\fthe\fright-h\bnd\fhe\bd\fl\bmp\funit.\f
Refer\fto:\f He\bdl\bmp\fAssembly \f(417-01\fExterior\f
Lig
hting,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. R\bise\fvehicle.\f
Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des
cription\f\bnd\fOper\btion).\f
4. \f
5. Torque:\b 8\fNm
\f
6. \f
\f\f
\f\f
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