fuel FORD S-MAX 2006 Service Owner's Manual

6.6.
Rectify\f\bny\fle\bks\ffound\f\bnd\fcheck\fthe\fengine\ffor\foil\fle\bks.\f
M
easure the compression pressure
1. 1.
Remove\fthe\fcentr\bl\fjunction\fbox\fcover.\f
2

. \b.
Det\bch\fthe\fcentr\bl\fjunction\fbox\f(CJB).\f
3

. 3.
Open\fthe\fCJB\f\bnd\fremove\ffuse\f23\f-\ffuel\fpump\frel\by.\f
N

OTE:\fThe\fengine\fwill\fst\brt,\frun\ffor\f\b\ffew\fseconds\f\bnd
\fthen\fstop.\f
4. 4.
St\brt\fthe\fengine.\f
5

. 5.
Det\bch\fthe\fengine\fcover.\f \f
\f
\f\f
\f\f
\f\f
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14.14.
Inst\bll\ffuse\f23\f(fuel\fpump\frel\by)\f\bnd\fclose\fthe\fcentr\bl\fjunction\fbox\f(CJB).\f
1
5. 15.
Att\bch\fthe\fCJB.\f
1

6. 16.
Inst\bll\fthe\fcentr\bl\fjunction\fbox\fcover.\f
1

7. 17.
Reset\fthe\fPCM\ff\bult\fmemory.\f
M

easuring the oil pressure
1. 1.
R\bise\fthe\fvehicle\ffor\f\bccess.\fREFER\fto:\f(100-02\fJ\bcking\f\bnd\fLifting)\f\f
J
\bcking \f(Description\f\bnd\fOper\btion),\f
L
ifting \f(Description\f\bnd\fOper\btion).\f \f\f
\f\f
\f\f
\f\f
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Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Valve Clearance
Adjustment
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General Procedures
Special Tool(s)
Mat

erials
303-376B\f
Alignment\fPl\bte,\fC\bmsh\bft
\f
303-499\f
Socket,\fSp\brk\fPlug\f
303-748\f
Locking\fTool,\fCr\bnksh\bft\f
NameSpec\bf\bcat\bo\f
Hypoid\fOil\f85W-90SQ-M2C9002-AA\f/\fA72SX-19K261-CA
Silicone\fSe\bl\bnt\fLBWSE-M4G323-A4\f/\f2U7J-M4G323-AA
Thre\bd\fLocking\fMSWSK-M2G349-A7\f/\f2U7J-M2G349-AA 1. \f
2. \f
3. \f
\f
\f
\f
\f\f
\f\f
\f\f
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Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Intake Manifold
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
General Equipment
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Hose\fcl\bmp\fremover/inst\bller
Trolley\fj\bck
1. Remove\fthe\fright-h\bnd\fhe\bd\fl\bmp\funit.\fRefer\fto:\fScheinwerfer\f(417-01\f
Außenbeleuchtung,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. Remove\fthe\f\bir\fcle\bner.\f
Refer\fto:\fLuftfilter\f(303-12A\fAns\bugsystem\f-\f
2.0L\fDur\btec-HE\f(MI4),\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
4. Disconnect\fthe\fb\bttery.\f
Refer\fto:\fB\btterie\f\bbklemmen\f(414-01\fB\btterie,\f
Befestigung\fund\fB\btteriek\bbel,\fGener\bl\f
Procedures).\f
5. R\bise\fthe\fvehicle\ffor\f\bccess\f
Refer\fto:\fAnheben\fmit\fW\bgenheber\f(100-02\f
F\bhrzeug\f\bnheben,\fDescription\f\bnd\fOper\btion).\f
Refer\fto:\fAnheben\fmit\fHebebühne\f(100-02\f
F\bhrzeug\f\bnheben,\fDescription\f\bnd\fOper\btion).\f
6. \f
7. \f\f 1.Torque:\b 18\fNm
\f
2. Torque:\b 47\fNm
\f
\f\f
\f\f
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Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Crankshaft Front
Seal
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
In

stallation
303-293\f
Remover,\fCr\bnksh\bft\fSe\bl\f
303-509\f
Remover,\fVibr\btion\fD\bmper\fHub
\f
1. Refer\fto:\f Cr\bnksh\bft\fPulley \f(303-01A\fEngine\f-\f
2.0
L\fDur\btec-HE\f(107kW/145PS)\f-\fMI4/2.0L\f
Dur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. Special\bTool(\f):\b 303-293\f
3. \f

\f
Disc\brd\fthe\ffriction\fw\bsher.\f
1 . C

AUTION:\fM\bke\fsure\fth\bt\f\b\fnew\ffriction\f
w\b

sher\fis\finst\blled.\f
2. Special\bTool(\f):\b 303-509\f
\f
\f
\f\f
\f\f
\f\f
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3. Refer\fto:\fCr\bnksh\bft\fPulley \f(303-01A\fEngine\f-\f
2.0
L\fDur\btec-HE\f(107kW/145PS)\f-\fMI4/2.0L\f
Dur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
\f\f
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Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Valve Stem Seals
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
303-361-02\f
Ad\bpter\ffor\f303-361A\f
303-361A\f
Compressor,\fV\blve\fSpring\f
303-362\f
Inst\bller,\fV\blve\fStem\fCollets\f
303-363\f
Ad\bpter,\fAir\fSupply\f(Cylinder\fHe\bd)
\f
303-508\f
Pliers,\fV\blve\fStem\fSe\bl\f
1. Refer\fto:\f C\bmsh\bfts\f(303-01A\fEngine\f-\f2.0L\f
Du r

\btec-HE\f(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-
HE\fFlex\fFuel\f(107kW/145PS)\f-
\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. \f
3. Special\bTool(\f):\b 303-363\f
\f
\f
\f
\f
\f
\f\f
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Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Camshafts
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Mat

erials
Removal
303-376B\f
Alignment\fPl\bte,\fC\bmsh\bft
\f
303-499\f
Socket,\fSp\brk\fPlug\f
303-748\f
Locking\fTool,\fCr\bnksh\bft\f
NameSpec\bf\bcat\bo\f
Hypoid\fOil\f85W-90SQ-M2C9002-AA\f/\fA72SX-19K261-CA
Silicone\fSe\bl\bnt\fLBWSE-M4G323-A4\f/\f2U7J-M4G323-AA
Thre\bd\fLocking\fMSWSK-M2G349-A7\f/\f2U7J-M2G349-AA 1. \f
2. Remove\fthe\fdrive\fbelt.\fRefer\fto:\fAntriebsriemen\f-\fZus\btz\bggreg\bte\f
(303-05A\fAntrieb\f-\fZus\btz\bggreg\bte\f-\f2.0L\f
Dur\btec-HE\f(MI4),\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. \f
4. \f
\f
\f
\f
\f\f
\f\f
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Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Engine Front
Cover
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Materials
Gen

eral Equipment
Removal
N O

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
NameSpec\bf\bcat\bo\f
Silicone\fSe\bl\bnt\fLBWSE-M4G323-A4\f/\f2U7J-M4G323-AA
Trolley\fj\bck
1. Remove\fthe\ffollowing\fitems:\f1. Refer\fto:\f He\bdl\bmp\fAssembly \f(417-01\f
Ext

erior\fLighting,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Refer\fto:\f Cr\bnksh\bft\fPulley \f(303-01A\f
Eng

ine\f-\f2.0L\fDur\btec-HE\f(107kW/145PS)\f
-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. \f
3. \f
4. General \bqui\fment: Trolley\fj\bck\f
5. \f
\f

\f
\f\f
\f\f
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Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Timing Chain
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Gen

eral Equipment
Removal
100-010\f
Remover,\fO-Ring\fSe\bl
\f
2\fmm\fpunch
1. Remove\fthe\ffollowing\fitems:\f1. Refer\fto:\f Engine\fFront\fCover \f(303-01A\f
Eng

ine\f-\f2.0L\fDur\btec-HE\f(107kW/145PS)\f
-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. \f\f 2.Special\bTool(\f):\b 100-010\f
3. Gen

eral\bEquipment:\b 2\fmm\fpunch\f
3. CAUTION:\fCounterhold\fthe\fc\bmsh\bfts\f\bt\f
t h

e\fhex\bgon\fusing\f\bn\fopen-ended\fsp\bnner\fto\f
prevent\fthe\fc\bmsh\bfts\ffrom\fturning.\f
4. \f
5. General\bEquipment:\b 2\fmm\fpunch\f
\f
\f\f
\f\f
\f\f
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