light FORD S-MAX 2006 Service Owner's Manual

Pinpoint Tests
necess\bry.\fREFER\fto\fSection\f\f206-03\fFront\fDisc\f
Br\b
ke \f/\f206-04\fRe\br\fDisc\fBr\bke.\f
The\fped\bl\fe\bses\fdown\f
slowlyBr\bke\fc\bliper\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fCHECK\f\bnd\fINSTALL\fnew\f
components\f\bs\fnecess\bry.\fREFER\fto\fSection\f \f
206

-03\fFront\fDisc\fBr\bke\f/\f 206-04\fRe\br\fDisc\f
Br\b

ke .\f
*
Br\bke\fm\bster\f
cylinder.\f
*C\brry\fout\fthe\fbr\bke\fm\bster\fcylinder\fcomponent\f
test\fin\fthis\fsection.\f
*
The\fped\bl\fis\flow\for\f
feels\fspongyAir\fin\fsystem.\f
*Bleed\fthe\fsystem.\fREFER\fto\fSection\f \f206-00\f
Br\b
ke\fSystem\f-\fGener\bl\fInform\btion .\f
*
Br\bke\fp\bds.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fREFER\fto\fSection\f \f206-03\fFront\fDisc\f
Br \b

ke \f/\f206-04\fRe\br\fDisc\fBr\bke.\f
*
Br\bke\fbooster\f
*CARRY\fout\fthe\fbr\bke\fbooster\fcomponent\ftest\fin\f
this\fsection.\f
*
Br\bke\flockup\fduring\f
light\fbr\bke\fped\bl\fforceBr\bke\fp\bds.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fREFER\fto\fSection\f \f206-03\fFront\fDisc\f
Br\b

ke \f/\f206-04\fRe\br\fDisc\fBr\bke.\f
*
Br\bke\fdisc.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fREFER\fto\fSection\f \f206-03\fFront\fDisc\f
Br\b

ke \f/\f206-04\fRe\br\fDisc\fBr\bke.\f
*
Br\bke\fbooster.\f
*CARRY\fout\fthe\fbr\bke\fbooster\fcomponent\ftest\fin\f
this\fsection.\f
*
Excessive/err\btic\fbr\bke\f
ped\bl\ftr\bvel
Insufficient\f
gre\bse\fon\fsliding\f
p\brts.\f
*APPLY\fgre\bse\fwhere\fnecess\bry.\f
*
Br\bke\fp\bds.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fREFER\fto\fSection\f \f206-03\fFront\fDisc\f
Br\b

ke \f/\f206-04\fRe\br\fDisc\fBr\bke.\f
*
Br\bke\fdisc.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fREFER\fto\fSection\f \f206-03\fFront\fDisc\f
Br\b

ke \f/\f206-04\fRe\br\fDisc\fBr\bke.\f
*
Wheel\fbe\bring.\f
*CHECK\for\fINSTALL\f\b\fnew\fwheel\fbe\bring.\fREFER\f
to\fSection\f \f204-01\fFront\fSuspension .\f
*
Br\bke\fped\bl.\f
*GO\fto\fPinpoint\fTest\f A.\f\f
*
Br\bke\fdr\bgBr\bke\fbooster.\f
*C\brry\fout\fthe\fbr\bke\fbooster\fcomponent\ftest\fin\f
this\fsection.\f
*
Br\bke\fc\bliper.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fREFER\fto\fSection\f \f206-03\fFront\fDisc\f
Br\b

ke \f/\f206-04\fRe\br\fDisc\fBr\bke.\f
*
St\bbility\f\bssist\f
system\f(if\f
equipped)\f
*REFER\fto\fWDS.\f
*
Br\bke\fped\bl.\f
*GO\fto\fPinpoint\fTest\f B.\f\f
*
Slow\for\fincomplete\f
br\bke\fped\bl\freturnSt\bbility\f\bssist\f
system\f(if\f
equipped)\f
*REFER\fto\fWDS.\f
*
Br\bke\fm\bster\f
cylinder.\f
*C\brry\fout\fthe\fbr\bke\fm\bster\fcylinder\fcomponent\f
test\fin\fthis\fsection.\f
*
Br\bke\fped\bl.\f
*GO\fto\fPinpoint\fTest\f C.\f\f
*
PINPOINT TEST A : EXCESSIVE/ERRATIC BRAKE PEDAL TRAVEL
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
A1: CHECK FOR BRAKE PEDAL RETURN
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br\bke\fped\bl\ffeel\f\bs\fevidence\fof\f\b\fbr\bke\fconcern.\f
Check\ffor\fbr\bke\fw\brning\findic\btor\fillumin\btion\f\bnd\fthe\fbr\bke\ffluid\flevel\fin\fthe\fbr\bke\ffluid\f
reservoir.\f
Normal Conditions
The\ffollowing\fconditions\f\bre\fconsidered\fnorm\bl\f\bnd\f\bre\fnot\findic\btions\fth\bt\fthe\fbr\bke\f
m\b
ster\fcylinder\fis\fin\fneed\fof\frep\bir.\f
1. 1.
New\fbr\bke\fsystems\f\bre\fnot\fdesigned\fto\fproduce\f\bs\fh\brd\f\b\fped\bl\feffort\f\bs\fin\fthe\f
p
\bst.\fCompl\bints\fof\flight\fped\bl\fefforts\fshould\fbe\fcomp\bred\fto\fped\bl\fefforts\fof\f
\bnother\fvehicle,\fs\bme\fmodel\f\bnd\fye\br.\f
2. 2.
During\fnorm\bl\foper\btion\fof\fthe\fbr\bke\fm\bster\fcylinder,\fthe\fbr\bke\ffluid\flevel\fin\fthe\f
r
eservoir\fwill\frise\fduring\fbr\bke\f\bpplic\btion\f\bnd\ff\bll\fduring\frele\bse.\fThe\fnet\fbr\bke\f
fluid\flevel\f(\bfter\fbr\bke\f\bpplic\btion\f\bnd\frele\bse)\fwill\frem\bin\funch\bnged.\f
3. 3.
A\ftr\bce\fof\fbr\bke\ffluid\fexists\fon\fthe\fbr\bke\fbooster\fshell\fbelow\fthe\fm\bster\fcylinder\f
m
ounting\ffl\bnge.\fThis\fresults\ffrom\fthe\fnorm\bl\flubric\bting\f\bction\fof\fthe\fm\bster\f
cylinder\fbore\fend\fse\bl.\f
4. 4.
Br\bke\ffluid\flevel\fwill\ff\bll\fwith\fbr\bke\fp\bd\fwe\br.\f
A

bnormal Conditions
Ch\bnges\fin\fbr\bke\fped\bl\ffeel\for\ftr\bvel\f\bre\findic\btors\fth\bt\fsomething\fcould\fbe\fwrong\fin\fthe\f
br\bke\fsystem.\fThe\fdi\bgnostic\fprocedure\f\bnd\ftechniques\f\bre\fbr\bke\fped\bl\ffeel,\fbr\bke\fw\brning\f
indic\btor\fillumin\btion\f\bnd\flow\fbr\bke\ffluid\flevel\f\bs\findic\btors\fin\fdi\bgnosing\fbr\bke\fsystem\f
concerns.\fThe\ffollowing\fcondition\f\bre\fconsidered\f\bbnorm\bl\f\bnd\findic\bte\fth\bt\fthe\fbr\bke\f
m\bster\fcylinder\fis\fin\fneed\fof\frep\bir.\f
1. 1.
Br\bke\fped\bl\fgoes\fdown\ff\bst.\fThis\fcould\fbe\fc\bused\fby\f\bn\fextern\bl\for\fintern\bl\fle\bk.\f
2

. 2.
Br\bke\fped\bl\fe\bses\fdown\fslowly.\fThis\fcould\fbe\fc\bused\fby\f\bn\fextern\bl\for\fintern\bl\f
l
e\bk.\f
3. 3.
Br\bke\fped\bl\fis\flow\for\ffeels\fspongy.\fThis\fcondition\fm\by\fbe\fc\bused\fby\fno\ffluid\fin\fthe\f
b
r\bke\fm\bster\fcylinder\freservoir,\fbr\bke\ffluid\freservoir\fc\bp\fvent\fholes\fblocked\for\f\bir\f
in\fthe\fhydr\bulic\fsystem.\f
4. 4.
Br\bke\fped\bl\feffort\fis\fexcessive.\fThis\fm\by\fbe\fc\bused\fby\f\b\fbind\for\fobstruction\fin\f
p
ed\bl\for\flink\bge,\fblocked\ffluid\fcontrol\fv\blve\for\finsufficient\fbr\bke\fbooster\fv\bcuum.\f
5. 5.
Re\br\fbr\bkes\flock\fup\fduring\flight\fped\bl\fforce.\fThis\fm\by\fbe\fc\bused\fby\fgre\bse\for\ffluid\f
o
n\fbr\bke\fp\bds,\fd\bm\bged\fbr\bke\fp\bds\f\bnd\flinings,\fincorrectly\f\bdjusted\fp\brking\f
br\bkes,\fd\bm\bged\for\fcont\bmin\bted\fbr\bke\fpressure\fcontrol\fv\blve.\f
6. 6.
Br\bke\fped\bl\feffort\fis\ferr\btic.\fThis\fcondition\fcould\fbe\fc\bused\fby\fthe\fbr\bke\fbooster\f
b
eing\fin\foper\btive,\fextreme\fbr\bke\fc\bliper\fpiston\fknock\fb\bck\for\fincorrectly\finst\blled\f
br\bke\fp\bds.\f
7. 7.
Br\bke\fw\brning\findic\btors\fis\f\blw\bys\fON.\fThis\fm\by\fbe\fc\bused\fby\flow\ffluid\flevel,\f
i
gnition\fwire\frouting\ftoo\fclose\fto\fthe\ffluid\flevel\findic\btor,\for\fflo\bt\f\bssembly\fd\bm\bge.\f
B\bpass Condition Test
1. 1.
Check\fthe\fbr\bke\ffluid\flevel\fin\fthe\fbr\bke\ffluid\freservoir.\fFill\fthe\fbr\bke\ffluid\freservoir\f
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Parking\bBrake\band\b\fctuation\b-\bParking\b
BrakeS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTesting\b
Refer\bto\bWiring\bDiagrams\bSection\b206-05,\bfor\bschematic\band\bconnector\b
in

formation.\b\b
General\bEquipment\b
Principles\bof\bOperation\b
In

spection\band\bVerification\b
1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2

. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V

isual\bInspection\bChart\b
3. 3.\b
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep\f
4. 4.\b
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fSymptom\f
C
h\brt.\f
Symptom\bChart\b
Worldwide\fDi\bgnostic\fSystem\f(WDS)
Mechanica\bE\bectrica\b

P\brking\fbr\bke\fswitch\f\f

Clutch\fped\bl\fswitch\f\f

C\bliper\f\f

Br\bke\fdisc\f\f

Br\bke\fp\bd\f
P\brking\fbr\bke\fswitch\f\f

Clutch\fped\bl\fswitch\f\f

Fuse(s)\f\f

Electric\bl\fconnector(s)\f\f

Circuit(s)\f
\fymptomPossib\be \fourcesAction
Poor\fdrive\f\bw\by\frele\bseReversing\fl\bmp\f
switch\fstuck\fon.\f
*Check\fthe\foper\btion\fof\fthe\freversing\f
l\bmps.\f\f
REFER\fto:\f Reversing\fL\bmps\f(417-01\f
Ext

erior\fLighting,\fDi\bgnosis\f\bnd\f
Testing).\f
*
Clutch\fch\bnged\f
\bnd\fnot\fre-le\brned.\f
*C\brry\fout\fsever\bl\fdrive\f\bw\bys\fwith\f
m\bnu\bl\foper\btion\fof\fthe\fEPB\fswitch.\f
*
Drive\f\bw\by\frele\bse\fnot\f
possibleClutch\fped\bl\f
position\fswitch\fnot\f
depressed\ffully.\f
*Check\fthe\fcorrect\fclutch\fped\bl\f
position\fswitch\fis\ffitted.\fAdvise\fthe\f
customer\fth\bt\fthe\fclutch\fmust\fbe\ffully\f
depressed\fto\f\bctiv\bte\fdrive\f\bw\by\f
rele\bse.\f
*
Acceler\btor\fped\bl\f
not\fdepressed\f
sufficiently.\f
*Advise\fthe\fcustomer\fth\bt\fthe\f
\bcceler\btor\fped\bl\fmust\fbe\fdepressed\f
\bt\fle\bst\f10%\fto\f\bctiv\bte\fdrive\f\bw\by\f
rele\bse.\f
*
Drive\f\bw\by\frele\bse\f
option\fconfigured\f
out.\f
*Connect\fWDS\f\bnd\fcheck\fthe\f
configur\btion.\f\f
REFER\fto:\f Module\fConfigur\btion \f(418-
01 \f

Module\fConfigur\btion,\fGener\bl\f
Procedures).\f
*
Autom\btic\f'key\fout'\fEPB\f
\bctiv\btion\fnot\fpossibleAutom\btic\f'key\fout'\f
EPB\f\bctiv\btion\f
*
Connect\fWDS\f\bnd\fcheck\fthe\f
configur\btion.\f\f
*
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Power S\beering \f Power S\beering Pump—
2.0L Dura\bec\fHE (107kW/145PS) \f
MI4/2.0L Dura\bec\fHE Flex Fuel
(107kW/145PS) \f MI4/2.3L Dura\bec\fHE
(118kW/160PS) \f MI4
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Ins\balla\bion
Removal
Vehicles\fwith\f2.0L\fengine\f
Ve

hicles\fwith\f2.3L\fengine\f
All\fvehicles\f
1. \f
2.

\f
3. Remove\fthe\ffollowing\fitems:\f 1. Right-h\bnd\fhe\bdl\bmp.\f
Refer\fto:\f He\bdl\bmp\fAssembly \f(417-01\f
Ex t

erior\fLighting,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Refer\fto:\f Accessory\fDrive\fBelt \f(303-05A\f
Acc

essory\fDrive\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\f
Flex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\f
Dur\btec-HE\f(118kW/160PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
4. Lower\fthe\fvehicle.\f
5. Torque:\b 10\fNm
\f
\f\f
\f\f
\f\f
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Power S\beering \f Power S\beering Pump—
2.5L Dura\bec (162kW/220PS) \f VI5S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Ins\balla\bion
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. Remove\fthe\ffollowing\fitems:\f 1.
Remove\fthe\fright-h\bnd\fhe\bdl\bmp\f
\bssembly.\f
Refer\fto:\fHe\bdl\bmp\fAssembly\f(417-01\f
Exterior\fLighting,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Remove\fthe\f\bccessory\fdrive\fbelt.\f
Refer\fto:\fAccessory\fDrive\fBelt\f(303-05B\f
Accessory\fDrive\f-\f2.5L\fDur\btec-ST\f(VI5),\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. Lower\fthe\fvehicle.\f
3. Position\fthe\fpower\fsteering\ffluid\freservoir\fto\fone\f side.\f
4. CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f
\b r

e\fse\bled.\f
Torque:\b 23\fNm
\f
5. R\bise\f\bnd\fsupport\fthe\fvehicle.\f
Refer\fto:\fLifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Description\f\bnd\fOper\btion).\f
6. \f
7. Position\fthe\f\bir\fconditioning\f(A/C)\fcompressor\fto\f one\fside.\f
\f\f
\f\f
\f\f
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Steering\bCol\fmn\bSwitches\b-\bSteering\b
Col\fmn\bSwitchesS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTesting\b
Inspection\band\bVerification\b
1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2

. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V

is\fal\bInspection\bChart\b
3. 3.\b
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.\b
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fSympton\f
C
h\brt.\f
Symptom\bChart\b
Pinpoint\bTest\b
N O

TE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\felectric\bl\fme\bs
urements.\f
Electric\bl


Fuse(s).\f\f

Wiring\fh\brness.\f\f

Electric\bl\fconnector(s).\f\f

Switch(es).\f\f

B\bttery.\f
Sym\ftomPossible
SourcesAction
The\fignition\fswitch\fis\f
inoper\btiveIgnition\f
switch.\f
*CARRY\fOUT\fthe\fIgnition\fSwitch\fComponent\fTest.\f
REFER\fto\fthe\fWiring\fDi\bgr\bms.\f
*
Circuit(s).\f
*GO\fto\fPinpoint\fTest\f A.\f\f
*
No\fpower\fin\fACCIgnition\f
switch.\f
*CARRY\fOUT\fthe\fIgnition\fSwitch\fComponent\fTest.\f
REFER\fto\fthe\fWiring\fDi\bgr\bms.\f
*
Circuit(s).\f
*GO\fto\fPinpoint\fTest\f B.\f\f
*
No\fpower\fin\fRUNIgnition\f
switch.\f
*CARRY\fOUT\fthe\fIgnition\fSwitch\fComponent\fTest.\f
REFER\fto\fthe\fWiring\fDi\bgr\bms.\f
*
Circuit(s).\f
*GO\fto\fPinpoint\fTest\f C.\f\f
*
No\fpower\fin\fSTARTIgnition\f
switch.\f
*CARRY\fOUT\fthe\fIgnition\fSwitch\fComponent\fTest.\f
REFER\fto\fthe\fWiring\fDi\bgr\bms\f
*
Circuit(s).\f
*GO\fto\fPinpoint\fTest\f D.\f\f
*
The\fmultifunction\fswitch\f
does\fnot\foper\bte\fcorrectlySwitch
(es).\f Circuit(s).\f
*
*REFER\fto:\f
Turn\fSign\bl,\fCornering\f\bnd\fH\bz\brd\fL\bmps \f
(41

7-01\fExterior\fLighting,\fDi\bgnosis\f\bnd\f
Testing),\f
He\bdl\bmps \f(417-01\fExterior\fLighting,\f
Di\bg

nosis\f\bnd\fTesting),\f
Wipers\f\bnd\fW\bshers \f(501-16\fWipers\f\bnd\f
W\bsh

ers,\fDi\bgnosis\f\bnd\fTesting).\f
*
PINPOINT\bTEST\bA\b:\bTHE\bIGNITION\bSWITCH\bIS\bINOPERATIVE\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
A1:\bCHECK\bTHE\bIGNITION\bSWITCH\bELECTRICAL\bCONNECTOR
Remove\fthe\fsteering\fcolumn\fshrouds.\f1\b
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Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Engine Front
Cover
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Materials
Gen

eral Equipment
Removal
N O

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
NameSpec\bf\bcat\bo\f
Silicone\fSe\bl\bnt\fLBWSE-M4G323-A4\f/\f2U7J-M4G323-AA
Trolley\fj\bck
1. Remove\fthe\ffollowing\fitems:\f1. Refer\fto:\f He\bdl\bmp\fAssembly \f(417-01\f
Ext

erior\fLighting,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Refer\fto:\f Cr\bnksh\bft\fPulley \f(303-01A\f
Eng

ine\f-\f2.0L\fDur\btec-HE\f(107kW/145PS)\f
-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. \f
3. \f
4. General \bqui\fment: Trolley\fj\bck\f
5. \f
\f

\f
\f\f
\f\f
Стр. 1 из
4
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G545921&gui...procarmanuals.com
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Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Engine
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal
Special Tool(s)
Ge

neral Equipment
303-122\f
Lifting\fBr\bcket,\fEngine\f
310-137\f
Disconnect\fTool,\fFuel\fLine
\f
3.5 mm drill bit
Center punch
Hose clamp remover/installer
Hydraulic jib crane
Mounting table set
Retaining Strap
Schlitzschraubendreher 1.General \bqui\fment: Sc
hlitzschr\bubendreher\f
2. R
efer\fto:\f Cooling\fSystem\fDr\bining,\fFilling\f\bnd\f
Bl e

eding \f(303-03A\fEngine\fCooling\f-\f2.0L\fDur\btec-
HE\f

(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\f
Fuel\f(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fGener\bl\fProcedures).\f
3. Remove\fthe\ffollowing\fitems:\f 1. Refer\fto:\f Accessory\fDrive\fBelt \f(303-05A\f
Acc

essory\fDrive\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\f
Fuel\f(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-
HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Remove\fthe\fright-h\bnd\fhe\bdl\bmp.\f
Refer\fto:\f He\bdl\bmp\fAssembly \f(417-01\f
Ext

erior\fLighting,\fRemov\bl\f\bnd\fInst\bll\btion).
\f
3. Refer\fto:\f B\bttery\f(414-01\fB\bttery,\fMounting\f
\bnd\fC\bbles,\fRemov\bl\f\bnd\fInst\bll\btion).\f
4. \f
\f
\f
\f\f
Стр. 1 из 8
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G543483&gui...procarmanuals.com
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40.Torque:\b 12\fNm\f
41. Torque:\b 12\fNm
\f
42. Refer\fto:\f Ge\brshift\fC\bble\fAdjustment\f-\fVehicles\f
Wit

h:\f5-Speed\fM\bnu\bl\fTr\bns\bxle\f(MTX-75) \f(308-
00\f

M\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f\bnd\fClutch\f-\f
Gener\bl\fInform\btion,\fGener\bl\fProcedures).\f
43. Inst\bll\fthe\ffollowing\fitems:\f 1. Refer\fto:\f Accessory\fDrive\fBelt \f(303-05A\f
Ac c

essory\fDrive\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\f
Flex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\f
Dur\btec-HE\f(118kW/160PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. Right-h\bnd\fhe\bdl\bmp\f
Refer\fto:\f He\bdl\bmp\fAssembly \f(417-01\f
Ext

erior\fLighting,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. Refer\fto:\f B\bttery\f(414-01\fB\bttery,\f
Mou

nting\f\bnd\fC\bbles,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
44. \f
\f\f
\f\f
\f\f
Стр. 9 из
10
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G543486&gui...procarmanuals.com
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Measure the compression pressure
NOTE:\fThe\fpowertr\bin\fcontrol\fmodule\f(PCM)\freceives\f\bn\f
error\fmess\bge\fwhen\fthe\ffuel\f
pump\frel\by\fis\fremoved\for\felectric\bl\fcomponents\f\bre\fdisconnected.\fThis\ferror\fmess\bge\f
must\fbe\fdeleted\ffrom\fthe\ff\bult\fmemory\fusing\fworldwide\fdi\bgnostic\fsystem\f(WDS)\f\bfter\f
completing\fthe\fcompression\ftest.\f
NOTE:\fV\blve\fcle\br\bnce\fmust\fbe\fset\fcorrectly\fbefore\fperforming\f\b\fcompression\ftest.\fM\bke\f
sure\fthe\fengine\fis\f\bt\fthe\fnorm\bl\foper\bting\ftemper\bture.\f
NOTE:\fThe\fv\brying\fdesign\fof\fcompression\fchecking\fdevices\f\bnd\ffluctu\bting\fst\brter\fmotor\f
speeds\fnorm\blly\fonly\f\bllows\ffor\f\b\fcomp\brison\fto\fbe\fm\bde\fof\fthe\fcompression\fpressures\fin\f
\bll\fcylinders.\f
Measure the compression pressure (Engine - \b.8L \furatorq -
T\fCI (Kent) \fiesel)
WARNINGS:\f
Do\f
not\fsmoke\for\fc\brry\flighted\ftob\bcco\for\fopen\ffl\bme\fof\f\bny\ftype\fwhen\fworking\fon\for\f
ne\br\f\bny\ffuel\frel\bted\fcomponents.\fHighly\ffl\bmm\bble\fmixtures\f\bre\f\blw\bys\fpresent\f\bnd\fc\bn\f
ignite.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\fin\fperson\bl\finjury.\f
Do\fnot\fc\brry\fout\f\bny\frep\birs\fto\fthe\ffuel\finjection\fsystem\fwithout\fchecking\fth\bt\fthe\f
fuel\fpressure\fh\bs\fdropped\fto\fzero\f\bnd\fth\bt\fthe\ffuel\ftemper\bture\fh\bs\feither\fre\bched\f
\bmbient\ftemper\bture\for\fis\fbelow\f30°C,\fwhichever\fis\fthe\fgre\bter.\fF\bilure\fto\ffollow\fthese\f
instructions\fm\by\fresult\fin\fperson\bl\finjury.\f
1. \b.
Using\fd\bt\blogger\fin\f w
orldwide\fdi\bgnostic\fsystem\f(WDS) ,\fcheck\fth\bt\fthe\ffuel\f
pre
ssure\fh\bs\fdropped\fto\fzero\f\bnd\fth\bt\fthe\ffuel\ftemper\bture\fh\bs\feither\fre\bched\f
\bmbient\ftemper\bture\for\fis\fbelow\f30°C,\fwhichever\fis\fthe\fgre\bter.\f
2. 2.
Open\fthe\fcentr\bl\fjunction\fbox\f(CJB)\f\bnd\fremove\fthe\fglow\fplug\frel\by.\f
3

. NOTE:\fThe\fengine\fupper\fcover\fis\fheld\fin\fpl\bce\fby\f4\fb\bll\fclips.\fThe\fb\bll\fclips\f\bre\fnot\f
v
e

rtic\bl,\fbut\f\bre\f\bngled\fb\bckw\brds\fby\f\bpproxim\btely\f20\fdegrees.\f
3. Loc\btion\fof\fthe\fengine\fupper\fcover\fret\bining\fclips.\f
\f\f
\f\f
Стр. 5 из 11
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506580&gui...procarmanuals.com
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