Ignition FORD S-MAX 2006 Service Repair Manual
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Page 3103 of 4402
system\foper\btes\fcorrectly\f
-\fNo\ffront\ffog\fl\bmp\fperm\bnently\flit:\fINSTALL\fA\fNEW\fSm\brt\fJunction\fBox.\f
CHECK\fsystem\foper\btes\fcorrectly\fIf\fthe\fconcern\fpersists:\f\f
REFER\fto:\fCommunic\btions\fNetwork \f(418-00\fModule\fCommunic\btions\f
Net
work,\fDi\bgnosis\f\bnd\fTesting).\f
C3:\bRULE\bOUT\bTHE\bSMART\bJUNCTION\bBOX\bAS\bA\bPOSSIBLE\bCAUSE\bOF\bTHE\bFAULT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\fC1BP02B.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
CHECK\fthe\fre\br\ffog\fl\bmps.\f4\b
Is\fthe\fleft-h\bnd\fre\br\ffog\fl\bmp\flit\fup\fcontinuously?\f
Yes\b
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\fin\fthe\fcircuit\fbetween\fthe\f
Sm\brt\fJunction\fBox\f\bnd\fthe\fleft-h\bnd\fre\br\ffog\fl\bmp\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
No\b -\fRight-h\bnd\fre\br\ffog\fl\bmp\fperm\bnently\flit:\fLOCATE\f\bnd\fRECTIFY\fthe\fshort\f
to\fb\bttery\fvolt\bge\fin\fthe\fcircuit\fbetween\fthe\fSm\brt\fJunction\fBox\f\bnd\fthe\f
right-h\bnd\fre\br\ffog\fl\bmp\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
system\foper\btes\fcorrectly\f
-\fNo\fre\br\ffog\fl\bmp\fperm\bnently\flit:\fINSTALL\fA\fNEW\fSm\brt\fJunction\fBox.\f
CHECK\fsystem\foper\btes\fcorrectly\fIf\fthe\fconcern\fpersists:\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\fModule\fCommunic\btions\f
Net
work,\fDi\bgnosis\f\bnd\fTesting).\f
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Page 3105 of 4402
Pi\fpoi\ft\btest\b
NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\felectric\bl\fme\bs
urements.\f
Tr\biler\fsocket\f
*
PINPOINT\bTEST\bA\b:\bTHE\bBACKUP\bLAMPS\bARE\bINOPERATIVE\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
A1:\bCHECK\bFUSE\bF11\b(7.5\bA)\b(SJB)
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fFuse\fF11\f(7.5\fA)\f(SJB).\f2\b
CHECK\fFuse\fF11\f(7.5\fA)\f(SJB).\f3\b
Is\fthe\ffuse\fOK.?\f
Yes\b
GO\fto\fA2.\f\f
No \b
I
NSTALL\fA\fNEW\ffuse\fF11\f(7.5\fA)\f(SJB).\fCHECK\f
system\foper\btes\fcorrectly\fIf\fthe\ffuse\fblows\f\bg\bin,\f
LOCATE\f\bnd\fRECTIFY\fshort\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
A2:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bFUSE\bF11\b(7.5\bA)\b(SJB)\bFOR\bOPEN\bCIRCUIT
Connect\fFuse\fF11\f(7.5\fA)\f(SJB).\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF11\f(7.5\fA)\f
(SJB)\f\bnd\fground.\f3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fA3.\f\f
No\b L
OCATE\fAND\fRECTIFY\fthe\fbre\bk\fin\fthe\fvolt\bge\f
supply\fof\ffuse\fF11\f(7.5\fA)\f(SJB)\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
A3:\bRULE\bOUT\bTHE\bBACKUP\bLAMP\bSWITCH\bAS\bA\bPOSSIBLE\bCAUSE\bOF\bTHE\bFAULT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fB\bckup\fl\bmp\fswitch\ffrom.\f
M\bnu\bl\ftr\bnsmission\f(SIGMA):\fConnector\f
C1
ET47B\f
M\bnu\bl\ftr\bnsmission\f(\bll\fother\fv\bri\bnts):\f
Co
nnector\fC1ET47A\f
2\b
M\bnu\bl\ftr\bnsmission\f(SIGMA):\fConnect\f\b\ffused\f(5\f
A)\fjumper\fle\bd\f\bt\fthe\fb\bckup\fl\bmp\fswitch,\f
connector\fC1ET47B,\fbetween\fpin\f1,\fcircuit\f(BU),\f
wiring\fh\brness\fside\f\bnd\fground.\f3\b
M\bnu\bl\ftr\bnsmission\f(\bll\fother\fv\bri\bnts):\fConnect\f\b\f
fused\fjumper\fle\bd\f(5\fA)\f\bt\fthe\fb\bckup\fl\bmp\fswitch,\f
connector\fC1ET47A,\fbetween\fpin\f1,\fcircuit\f(BU),\f
wiring\fh\brness\fside\f\bnd\fpin\f2,\fcircuit\fGD120S\f
(BK/GN)\f/\fGD120B\f(BK/GN),\fwiring\fh\brness\fside.\f
4\b
Ignition\fswitch\fin\fposition\fII.\f5\b
Are\fthe\fb\bckup\fl\bmps\fillumin\bted?\f
\f\f
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Page 3106 of 4402
Yes\bINSTALL\fA\fNEW\fb\bckup\fl\bmp\fswitch.\fCHECK\f
system\foper\btes\fcorrectly\f
No\b
-\fM\bnu\bl\ftr\bnsmission\f(SIGMA):\f GO\fto\fA5.\f\f
-\fM
\bnu\bl\ftr\bnsmission\f(\bll\fother\fv\bri\bnts): GO\fto\f
A4 .\f
\f
A4:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bBACKUP\bLAMP\bSWITCH\bFOR\bOPEN\b
CIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fb\bckup\fl\bmp\f
switch,\fconnector\fC1ET47A,\fpin\f2,\fcircuit\fGD120S\f
(BK/GN)\f/\fGD120B\f(BK/GN),\fwiring\fh\brness\fside\f
\bnd\fground.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\b GO\fto\fA5.\f\f
No\b L
OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fb\bckup\fl\bmp\fswitch\f\bnd\fsoldered\f
connection\fSP358\fusing\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\f
A5:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bSMART\bJUNCTION\bBOX\bAND\bTHE\bBACKUP\b
LAMP\bSWITCH\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\f
C1BP02A.\f2\b
Connect\fB\bckup\fl\bmp\fswitch\fto.\f
M\bnu\bl\ftr\bnsmission\f(SIGMA):\fConnector\f
C1
ET47B\f
M\bnu\bl\ftr\bnsmission\f(\bll\fother\fv\bri\bnts):\f
Co
nnector\fC1ET47A\f
3\b
ENGAGE\fthe\freverse\fge\br.\f4\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fSm\brt\f
Junction\fBox,\fconnector\fC1BP02A,\fpin\f26,\fcircuit\f
CET47B\f(BU),\fwiring\fh\brness\fside\f\bnd\fground.\f5\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\b GO\fto\fA6.\f\f
No\b L
OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fSm\brt\fJunction\fBox\f\bnd\fthe\fb\bckup\f
l\bmp\fswitch\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\f
A6:\bCHECK\bTHE\bSHARED\bGROUND\bOF\bTHE\bBACKUP\bLAMPS\bFOR\bOPEN\bCIRCUIT
Disconnect\fLeft-h\bnd\fre\br\fl\bmp\f\bssembly\ffrom\f
connector\fC4LS35.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\fre\br\f
l\bmp\f\bssembly\f(t\bilg\bte),\fconnector\fC4LS35,\fpin\f2,\f
2\b
\f\f
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Page 3107 of 4402
![FORD S-MAX 2006 Service Repair Manual circuit\fGD150P\f(BK/WH),\fwiring\fh\brness\fside\f\bnd\f
ground.\f
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\bINSTALL\fA\fNEW\fSm\brt\fJunction\fBox.\fCHECK\f
system\foper\btes\](/img/11/56999/w960_56999-3106.png "FORD S-MAX 2006 Service Repair Manual circuit\fGD150P\f(BK/WH),\fwiring\fh\brness\fside\f\bnd\f
ground.\f
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\bINSTALL\fA\fNEW\fSm\brt\fJunction\fBox.\fCHECK\f
system\foper\btes\")
circuit\fGD150P\f(BK/WH),\fwiring\fh\brness\fside\f\bnd\f
ground.\f
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\bINSTALL\fA\fNEW\fSm\brt\fJunction\fBox.\fCHECK\f
system\foper\btes\fcorrectly\f
No\b
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fsoldered\fconnection\fSP534\f\bnd\fground\f
connection\fG4D149\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
PINPOINT\bTEST\bB\b:\bONE\bBACKUP\bLAMP\bIS\bINOPERATIVE\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
B1:\bDETERMINE\bCONDITIONS\bUNDER\bWHICH\bTHE\bFAULT\bOCCURS
Ignition\fswitch\fin\fposition\fII.\f1\b
ENGAGE\fthe\freverse\fge\br.\f2\b
CHECK\fthe\fb\bckup\fl\bmps.\f3\b
Is\fthe\fleft-h\bnd\fb\bckup\fl\bmp\finoper\btive?\f
Yes\bGO\fto\fB2.\f\f
No\b R
ight-h\bnd\fb\bckup\fl\bmp\finoper\btive:\f GO\fto\fB5.\f\f
B2:\bCHECK\bTHE\bPOWER\bSUPPLY\bOF\bTHE\bLEFT-HAND\bTAILGATE\bLAMP\bASSEMBLY\bFOR\b
OPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fLeft-h\bnd\ft\bilg\bte\fl\bmp\f\bssembly\ffrom\f
connector\fC4LS35.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
ENGAGE\freverse\fge\br.\f4\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fleft-h\bnd\ft\bilg\bte\f
l\bmp\f\bssembly,\fconnector\fC4LS35,\fpin\f4,\fcircuit\f
A_CLS10A\f(GN/BN),\fwiring\fh\brness\fside\f\bnd\f
ground.\f
5\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fB4.\f\f
No\b GO
\fto\fB3.\f\f
B3:\bCHECK\bTHE\bPOWER\bSUPPLY\bOF\bTHE\bLEFT-HAND\bTAILGATE\bLAMP\bASSEMBLY\bFOR\b
OPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
\f\f
\f\f
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Page 3108 of 4402
Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\f
C1BP02B.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fSm\brt\f
Junction\fBox,\fconnector\fC1BP02B,\fpin\f73,\fcircuit\f
A_CLS10B\f(GN/BN),\fwiring\fh\brness\fside\f\bnd\fthe\f
left-h\bnd\ft\bilg\bte\fl\bmp\f\bssembly,\fconnector\f
C4LS35,\fpin\f4,\fcircuit\fA_CLS10A\f(GN/BN),\fwiring\f
h\brness\fside.\f3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\b INSTALL\fA\fNEW\fSm\brt\fJunction\fBox.\fCHECK\f
system\foper\btes\fcorrectly\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fSm\brt\fJunction\fBox\f\bnd\fthe\ft\bilg\bte\f
l\bmp\f\bssembly\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\f
B4:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bLEFT-HAND\bTAILGATE\bLAMP\b
ASSEMBLY\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\f
t\bilg\bte\fl\bmp\f\bssembly,\fconnector\fC4LS35,\fpin\f2,\f
circuit\fGD150P\f(BK/WH),\fwiring\fh\brness\fside\f\bnd\f
ground.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\b INSTALL\fA\fNEW\ft\bilg\bte\fl\bmp\funit.\fCHECK\fsystem\f
oper\btes\fcorrectly\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\ft\bilg\bte\fl\bmp\funit\f\bnd\fsoldered\f
connection\fSP534\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
B5:\bCHECK\bTHE\bPOWER\bSUPPLY\bOF\bTHE\bRIGHT-HAND\bTAILGATE\bLAMP\bASSEMBLY\bFOR\b
OPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fRight-h\bnd\ft\bilg\bte\fl\bmp\f\bssembly\f
from\fconnector\fC4LS36.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
ENGAGE\fthe\freverse\fge\br.\f4\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fright-h\bnd\f
t\bilg\bte\fl\bmp\f\bssembly,\fconnector\fC4LS36,\fpin\f4,\f
circuit\fCLS10A\f(GN/BN),\fwiring\fh\brness\fside\f\bnd\f
ground.\f5\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
\f\f
\f\f
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Page 3109 of 4402
Yes\bGO\fto\fB7.\f\f
No\b GO
\fto\fB6.\f\f
B6:\bCHECK\bTHE\bPOWER\bSUPPLY\bOF\bTHE\bRIGHT-HAND\bTAILGATE\bLAMP\bASSEMBLY\bFOR\b
OPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\f
C1BP02B.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fSm\brt\f
Junction\fBox,\fconnector\fC1BP02B,\fpin\f62,\fcircuit\f
CLS10B\f(GN/BN),\fwiring\fh\brness\fside\f\bnd\fthe\f
right-h\bnd\ft\bilg\bte\fl\bmp\f\bssembly,\fconnector\f
C4LS36,\fpin\f4,\fcircuit\fCLS10A\f(GN/BN),\fwiring\f
h\brness\fside.\f3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\b INSTALL\fA\fNEW\fSm\brt\fJunction\fBox.\fCHECK\f
system\foper\btes\fcorrectly\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fSm\brt\fJunction\fBox\f\bnd\fthe\ft\bilg\bte\f
l\bmp\f\bssembly\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\f
B7:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bRIGHT-HAND\bTAILGATE\bLAMP\b
ASSEMBLY\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fright-h\bnd\f
t\bilg\bte\fl\bmp\funit,\fconnector\fC4LS36,\fpin\f2,\fcircuit\f
GD150W\f(BK/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f
2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\bINSTALL\fA\fNEW\ft\bilg\bte\fl\bmp\funit.\fCHECK\fsystem\f
oper\btes\fcorrectly\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\ft\bilg\bte\fl\bmp\funit\f\bnd\fsoldered\f
connection\fSP534\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
PINPOINT\bTEST\bC\b:\bTHE\bBACKUP\bLAMPS\bARE\bPERMANENTLY\bLIT\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
C1:\bRULE\bOUT\bTHE\bBACKUP\bLAMP\bSWITCH\bAS\bA\bPOSSIBLE\bCAUSE\bOF\bTHE\bFAULT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fB\bckup\fl\bmp\fswitch\ffrom:.\f
M\bnu\bl\ftr\bnsmission\f(SIGMA):\fConnector\fC1ET47B
\f
M\bnu\bl\ftr\bnsmission\f(\bll\fother\fv\bri\bnts):\f
Co
nnector\fC1ET47A\f
2\b
\f\f
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Page 3110 of 4402
Ignition\fswitch\fin\fposition\fII.\f3\b
CHECK\fthe\fb\bckup\fl\bmps.\f4\b
Are\fthe\fb\bckup\fl\bmps\flit?\f
Yes\bGO\fto\fC2 .\f\f
No\b I
NSTALL\fA\fNEW\fb\bckup\fl\bmp\fswitch.\fCHECK\fsystem\f
oper\btes\fcorrectly\f
C2:\bNARROW\bDOWN\bTHE\bCAUSE\bOF\bTHE\bFAULT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\f
C1BP02A.\f2\b
Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\f
C1BP02B.\f3\b
Ignition\fswitch\fin\fposition\fII.\f4\b
Is\fone\fb\bckup\fl\bmp\fperm\bnently\flit?\f
Yes\b -\fLeft-h\bnd\fb\bckup\fl\bmp\fperm\bnently\flit:\fLOCATE\f
\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\fin\fthe\f
circuits\fbetween\fthe\fSm\brt\fJunction\fBox\f\bnd\fthe\fleft-
h\bnd\fb\bckup\fl\bmp\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
-\fRight-h\bnd\fb\bckup\fl\bmp\fperm\bnently\flit:\fLOCATE\f
\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\fin\fthe\f
circuits\fbetween\fthe\fSm\brt\fJunction\fBox\f\bnd\fthe\f
right-h\bnd\fb\bckup\fl\bmp\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
No\b GO\fto\fC3 .\f\f
C3:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bSMART\bJUNCTION\bBOX\bAND\bTHE\bBACKUP\b
LAMP\bSWITCH\bFOR\bSHORT\bTO\bGROUND
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fSm\brt\fJunction\f
Box,\fconnector\fC1BP02B,\fpin\f26,\fcircuit\fCET47B\f
(BU),\fwiring\fh\brness\fside\f\bnd\fground.\f2\b
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f
Yes\b INSTALL\fA\fNEW\fSm\brt\fJunction\fBox.\fCHECK\fsystem\f
oper\btes\fcorrectly\f
No\b LOCATE\f\bnd\fREPAIR\fthe\fshort\fto\fground\fusing\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
\f\f
Стр. 7 из
7
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Page 3112 of 4402
Pi\fpoi\ft\btest\b
NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\fme\bsurements.\f
Box\f(CJB)\f
The\fhe\bdl\bmp\flevelling\fis\finoper\btive/does\fnot\foper\bte\f
correctly\f(vehicles\fwith\fxenon\fhe\bdl\bmps)Fuse(s)\f
Circuit(s)\f
He\bdl\bmp\flevelling\f
motor.\f Xenon\fhe\bdl\bmps\f
He\bdl\bmp\flevelling\f
front\fsensor\f He\bdl\bmp\flevelling\f
re\br\fsensor\f
Ad\bptive\ffront\f
lighting\fmodule\f Centr\bl\fJunction\f
Box\f(CJB)\f
*
*
*
*
*
*
*
*GO\fto\f
Pinpoint\fTest\f
B.\f \f
*
PINPOINT\bTEST\bA\b:\bTHE\bHEADLAMP\bLEVELLING\bIS\bINOPERATIVE/DOES\b
NOT\bOPERATE\bCORRECTLY\b(VEHICLES\bWITH\bCONVENTIONAL\bHEADLAMPS)
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
A1:\bDETERMINE\bTHE\bCAUSE\bOF\bTHE\bFAULT
Ignition\fswitch\fin\fposition\fII.\f1\b
SWITCH\fON\fdipped\fbe\bm.\f2\b
ADJUST\fthe\fhe\bdl\bmp\flevelling\f(UP/DOWN).\f3\b
CHECK\fthe\fhe\bdl\bmp\flevelling.\f4\b
Is\fthe\fhe\bdl\bmp\flevelling\fleft-h\bnd\fside\f\bnd\fright-h\bnd\f
side\finoper\btive?\f
Yes\b
GO\fto\fA2.\f\f
No\b
-
\fLeft-h\bnd\fhe\bdl\bmp\flevelling\finoper\btive:\f GO\fto\f
A19 .
\f\f
-\fR
ight-h\bnd\fhe\bdl\bmp\flevelling\finoper\btive:\f GO\fto\f
A2 2.
\f\f
A2:\bCHECK\bFUSE\bF43\b(5\bA)\b(EJB)
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\ffuse\fF43\f(5\fA)\f(EJB).\f2\b
CHECK\ffuse\fF43\f(5\fA)\f(EJB).\f3\b
Is\fthe\ffuse\fOK.?\f
Yes\b GO\fto\fA3.\f\f
No\b R
ENEW\ffuse\fF43\f(5\fA)\f(EJB).\fCHECK\fthe\foper\btion\f
of\fthe\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\f
RECTIFY\fthe\fshort\fto\fground\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
A3:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bFUSE\bF43\b(5\bA)\b(EJB)
Connect\ffuse\fF43\f(5\fA)\f(EJB).\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF43\f(5A)\f(EJB)\f
\bnd\fground.\f3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b -\fvehicles\fwithout\f\bd\bptive\ffront\flighting\fmodule:\f
GO\fto\fA6.\f\f
-\fv
ehicles\fwith\f\bd\bptive\ffront\flighting\fmodule:\f GO\f
to\f
A4 .\f\f
Стр. 2 из 21
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511720&gui...procarmanuals.com
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Page 3113 of 4402
No\bLOCATE\fAND\fRECTIFY\fthe\fbre\bk\fin\fthe\fvolt\bge\f
supply\fof\ffuse\fF43\f(5\fA)\f(EJB)\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
A4:\bCHECK\bFUSE\bF39\b(15\bA)\b(EJB)
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\ffuse\fF39\f(15\fA)\f(EJB).\f2\b
CHECK\ffuse\fF39\f(15\fA)\f(EJB).\f3\b
Is\fthe\ffuse\fOK.?\f
Yes\bGO\fto\fA5.\f\f
No\b R
ENEW\ffuse\fF39\f(15\fA)\f(EJB).\fCHECK\fthe\f
oper\btion\f
of\fthe\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\f
RECTIFY\fthe\fshort\fto\fground\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
A5:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bFUSE\bF39\b(15\bA)\b(EJB)
Connect\ffuse\fF39\f(15\fA)\f(EJB).\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF39\f(15\fA)\f
(EJB)\f\bnd\fground.\f3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fA6.\f\f
No\b L
OCATE\fAND\fRECTIFY\fthe\fbre\bk\fin\fthe\fvolt\bge\f
supply\fof\ffuse\fF39\f(15\fA)\f(EJB)\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
A6:\bCHECK\bTHE\bCOMMON\bVOLTAGE\bSUPPLY\bOF\bTHE\bHEADLAMP\bLEVELLING\bMOTORS\b
FOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fLeft-h\bnd\fhe\bdl\bmp\ffrom\fconnector\f
C1LF08.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fleft-h\bnd\fhe\bdl\bmp,\f
connector\fC1LF08,\fpin\f1,\fcircuit\fCBB43B\f(GY),\f
wiring\fh\brness\fside\f\bnd\fground.\f4\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fA7.\f\f
No\b L
OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuits\fbetween\f
fuse\fF43\f(5\fA)\f(EJB)\f\bnd\fsoldered\fconnection\f
SP171\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
A7:\bCHECK\bTHE\bCOMMON\bCONTROL\bCIRCUIT\bFOR\bHEADLAMP\bLEVELLING\bFOR\bSHORT\b
TO\bBATTERY\bVOLTAGE
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fRight-h\bnd\fhe\bdl\bmp\ffrom\fconnector\f
C1LF09.\f2\b
Disconnect\fLighting\fcontrol\fmodule\ffrom\fconnector\f
C2LF23D.\f
3\b
Disconnect\fVehicles\fwith\f\bd\bptive\ffront\flighting\f
module:\fAd\bptive\ffront\flighting\fmodule\ffrom\f
connector\fC2LF23A.\f4\b
Ignition\fswitch\fin\fposition\fII.\f5\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\flighting\fcontrol\f6\b
Стр. 3 из 21
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511720&gui...procarmanuals.com
http://vnx.su
Page 3115 of 4402
LOCATE\f\bnd\fRECTIFY\fbre\bk\fin\fcircuit\fbetween\f
soldered\fconnection\fSP171\f\bnd\f\bd\bptive\ffront\f
lighting\fmodule\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
A10:\bCHECK\bVOLTAGE\bSUPPLY\bTO\bADAPTIVE\bFRONT\bLIGHTING\bMODULE\bFOR\bOPEN\b
CIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fAd\bptive\ffront\flighting\fmodule\ffrom\f
connector\fC2LF23B.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23B,\fpin\f1,\fcircuit\f
CBB39D\f(VT/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f4\b
Me\bsure\fthe\fvolt\bge\fbetween\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23B,\fpin\f2,\fcircuit\f
CBB39G\f(VT/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f5\b
Is\fb\bttery\fvolt\bge\fme\bsured\fin\fboth\fc\bses?\f
Yes\b GO\fto\fA11 .\f\f
No\b
-
\fIf\fb\bttery\fvolt\bge\fis\fnot\fme\bsured\fduring\fboth\fof\f
the\fme\bsurements:\fLOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\f
in\fcircuits\fbetween\fsoldered\fconnection\fSP174\f\bnd\f
fuse\fF39\f(15\fA)\f(EJB)\fusing\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
-\fIf\fb\bttery\fvolt\bge\fis\fnot\fme\bsured\fduring\fone\fof\f
the\fme\bsurements:\fLOCATE\f\bnd\fRECTIFY\fbre\bk\fin\f
the\f\bffected\fcircuit\fbetween\fsoldered\fconnection\f
SP174\f\bnd\f\bd\bptive\ffront\flighting\fmodule\fusing\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
A11:\bCHECK\bGROUND\bCONNECTION\bTO\bADAPTIVE\bFRONT\bLIGHTING\bMODULE\bFOR\b
OPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23A,\fpin\f1,\fcircuit\f
GD138BU\f(BK/WH),\fwiring\fh\brness\fside\f\bnd\f
ground.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b
GO\fto\fA12 .\f\f
No\b L
OCATE\f\bnd\fRECTIFY\fbre\bk\fin\fcircuit\fbetween\f
\bd\bptive\ffront\flighting\fmodule\f\bnd\fground\f
connection\fG6D139\fusing\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
A12:\bCHECK\bTHE\bCOMMON\bCONTROL\bCIRCUIT\bFOR\bHEADLAMP\bLEVELLING\bFOR\b
SHORT\bTO\bGROUND
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\flighting\f
control\fmodule,\fconnector\fC2LF23D,\fpin\f4:\f2\b
\f\f
Стр. 5 из 21
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511720&gui...procarmanuals.com
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