Engine timing FORD S-MAX 2006 Service Owner's Guide

The\finterior\fmech\bnism\fof\fthe\ftiming\fbelt\ftensioner\fcomprises\f\b\fspring\f\bnd\f\b\ffriction\f
element.\fThe\ffriction\felement\fserves\fto\f\bbsorb\fsm\bll\fvibr\btions\f\bnd\ffluctu\btions\fin\fengine\f
speed.\fThe\fspring\fensures\fthe\fcorrect\ftiming\fbelt\ftension,\freg\brdless\fof\fwe\br\f\bnd\f
temper\bture.\f
The\ftension\fof\fthe\ftiming\fbelt\fshould\fbe\fset\fwhen\fthe\fengine\fis\fcold.\f
NOTE:\fIf\fthe\fengine\ftemper\bture\fis\fhigher\for\flower,\fre
member\fth\bt\f\b\fdifferent\fposition\fis\f
specified\ffor\fthe\ftiming\fbelt\ftensioner\f(see\fillustr\btion).\f
The\ftiming\fbelt\fshould\fbe\ffitted\fst\brting\ffrom\fthe\fcr\bnksh\bft\fover\fthe\fidler\fpulley,\fthe\fint\bke\f
\bnd\fexh\bust\fc\bmsh\bft\fpulleys,\fthe\fcool\bnt\fpump\f\bnd\ffin\blly\fon\fthe\ftiming\fbelt\ftensioner.\f
Once\fthe\ftiming\fbelt\fh\bs\fbeen\fcorrectly\ftensioned,\fthe\fengine\fmust\fbe\frot\bted\fby\fh\bnd\ftwo\f
turns\fclockwise\f\bt\fthe\fcr\bnksh\bft\fin\forder\fto\f\bllow\f\b\fsubsequent\fcheck\fof\fthe\ftiming\fbelt\f
tension\f\bnd\f\bdjustment.\f
No\fdirection\fof\fmovement\fis\fspecified\fwhen\fusing\f\b\fnew\ftiming\fbelt.\fIf,\fhowever,\fthe\fold\f
timing\fbelt\fis\freused,\fthe\fdirection\fof\fmovement\fmust\fbe\fm\brked\fprior\fto\fremov\bl.\f
\f
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Engine - \b.5L \furatec (16\bkW/\b\b0PS) -
VI5 - Crankshaft Front SealS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
In

stallation
211-014\f
Remover,\fSteering\fWheel\f
303-1180\f
Inst\bller,\fCr\bnksh\bft\fFront\fSe\bl
\f
303-293\f
Remover,\fCr\bnksh\bft\fSe\bl\f1. Refer\fto:\f Timing\fBelt\f(303-01D\fEngine\f-\f2.5L\f
Dur

\btec\f(162kW/220PS)\f-\fVI5,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Special\bTool(\f):\b 211-014\f
3. Sp

ecial\bTool(\f):\b 303-293\f
1. Sp

ecial\bTool(\f):\b 303-1180\f
\f
\f
\f
\f\f
\f\f
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2.NOTE:\fThe\fcr\bnksh\bft\ftiming\fpulley\fc\bn\fonly\f
be
\finst\blled\fin\f1\fposition\fon\fthe\fcr\bnksh\bft\f
splines.\f
3. Refer\fto:\f Ti
ming\fBelt\f(303-01D\fEngine\f-\f2.5L\f
Dur
\btec\f(162kW/220PS)\f-\fVI5,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
\f\f
\f\f
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Engine - \b.5L \furatec (16\bkW/\b\b0PS) - VI5
- CamshaftsS-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Removal and Installation
Special Tool(s)
Mat
erials
General Equipment
Removal
303-1178\f
Timing\fTool\fC\bmsh\bft
\f
NameSpec\bf\bcat\bo\f
Engine\fOil\f-\f5W-30WSS-M2C913-C
Fl\bnge\fSe\bl\bnt\f-\fAn\berobic\fLPWSK-M2G348-A7\f/\f5U7J-M2G348-BA
Punch 1. Refer\fto:\fC\bmsh\bft\fSe\bl \f(303-01D\fEngine\f-\f2.5L\f
Dur

\btec\f(162kW/220PS)\f-\fVI5,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. \f
3. Remove t\be Spec\fal Tool(s): 303-1178\f
4. Gen

eral Equ\fpment: Punch\f
\f
\f\f
\f\f
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Engine - \b.5L \furatec (16\bkW/\b\b0PS) -
VI5 - Camshaft SealS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Gen

eral Equipment
Removal
303-1054\f
Locking\fTool,\fTiming\fBelt\fTensioner\f
303-1178\f
Timing\fTool\fC\bmsh\bft\f
303-1179\f
Holding\fWrench,\fCr\bnksh\bft\f
303-1182\f
Timing\fTool,\fCr\bnksh\bft\f
303-318\f
Aligner/Inst\bller,\fCr\bnksh\bft\fFront\fSe\bl
\f
Hose\fcl\bmp\fremover/inst\bller
Trolley\fj\bck 1. Remove\fthe\ffollowing\fitems:\f1. Refer\fto:\f Ignition\fCoil-On-Plug \f(303-07B\f
En g

ine\fIgnition\f-\f2.5L\fDur\btec\f
(162kW/220PS)\f-\fVI5,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Refer\fto:\f St\brter\fMotor \f(303-06C\fSt\brting\f
\f
\f
\f
\f
\f
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System\f-\f2.5L\fDur\btec\f(162kW/220PS)\f-\f
VI5,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. \f
4. \f
5. \f
6. \f
7. Refer\fto:\f Timing\fBelt\f(303-01D\fEngine\f-\f2.5L\f
Du r

\btec\f(162kW/220PS)\f-\fVI5,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
8. Install t\be Spe\fial Tool(s): 303-1178\f
To r

que: 10\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Vehicles\fwith\f\butom\btic\ftiming\fbelt\ftensioner\f
All\fvehicles\fis\fdepend\bnt\fon\fthe\fengine\f
t
e

mper\bture.\f
Torque: 25\fNm
\f
7. NOTE:\fM\bke\fsure\fth\bt\fnew\fcomponents\f\bre\f
i
n

st\blled.\f1. Torque: 2
5\fNm\f
3. Spe\fial Tool(s): 303-1054\f
Tor

que: 25\fNm
\f
8. WARNING:\fT\bke\fextr\b\fc\bre\fwhen\f
h \b

ndling\fthe\fcompressed\fspring.\f
Remove t\be Spe\fial Tool(s): 30
3-1054\f
\f
\f
\f\f
Стр. 5 из 11
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Engine - \b.5L \furatec (16\bkW/\b\b0PS) -
VI5 - Timing BeltS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Gen

eral Equipment
Removal
303-1054\f
Locking\fTool,\fTiming\fBelt\fTensioner
\f
303-1179\f
Holding\fWrench,\fCr\bnksh\bft\f
Hose\fcl\bmp\fremover/inst\bller
Trolley\fj\bck
Two\fleg\fpuller 1. Refer\fto:\fAccessory\fDrive\fBelt \f(303-05C\f
Acc

essory\fDrive\f-\f2.5L\fDur\btec\f(162kW/220PS)\f-
\f
VI5,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. General \bqui\fment: Hose\fcl\bmp\f
re m

over/inst\bller \f
4. Gen

eral \bqui\fment: Trolley\fj\bck\f
\f
\f
\f\f
\f
Стр. 1 из 8
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Engine - \b.5L \furatec (16\bkW/\b\b0PS) -
VI5 - Oil PumpS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\fins t
\bll\btion\fdet\bils.\f
Installation
211-014\f
Remover,\fSteering\fWheel
\f
1. Refer\fto:\f Timing\fBelt\f(303-01D\fEngine\f-\f2.5L\f
Dur
\btec\f(162kW/220PS)\f-\fVI5,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Special\bTool(\f):\b 211-014\f
3. To

rque:\b 6\fNm
\f
4. Refer\fto:\f Cr\bnksh\bft\fFront\fSe\bl \f(303-01D\fEngine\f
-\f 2

.5L\fDur\btec\f(162kW/220PS)\f-\fVI5,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
\f\f
\f\f
Стр. 1 из 1
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Engine - \b.5L \furatec (16\bkW/\b\b0PS) - VI5 -
EngineS-MAX/G\bl\bxy\f2006.5\f(02/2006
\fisassembly
Special Tool(s)
Ge
neral Equipment
Vehicles with mechanical timing belt tensioner
211-014\f
Remover,\fSteering\fWheel\f
303-1054\f
Locking\fTool,\fTiming\fBelt\fTensioner
\f
Punch
Two leg puller 1. \f
2. \f
3

. General \bqui\fment: Two\fleg\fpuller\f
4. \f
\f
\f
\f\f
\f\f
\f
Стр. 1 из 9
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