FORD S-MAX 2006 Service Repair Manual
Manufacturer: FORD, Model Year: 2006,
Model line: S-MAX,
Model: FORD S-MAX 2006
Pages: 4402, PDF Size: 93.08 MB
FORD S-MAX 2006 Service Repair Manual
S-MAX 2006
FORD
FORD
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FORD S-MAX 2006 Service Repair Manual
Trending: Engine gas recirculation, four wheel drive, tire pressure reset, clock, water pump, oil change, power steering
Page 4381 of 4402
Uni-Bod\b, S\fbframe and Mo\fnting S\bstem
- Front S\fbframe Rear B\fshingS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Gen
eral Eq\fipment
Removal All\fvehicles\f
NOTE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst\bll\btion\fdet\bils.\f
204-598\f
Hydr\bulic\fCylinder\f10t\f
204-598-01\f
Remover/Inst\bller,\fSubfr\bme\fBushing\fGuide
\f
204-605\f
Sep\br\btor,\fLower\fArm\fB\bll\fJoint\f
204-607\f
Remover,\fB\bll\fjoint\f
204-609\f
Protection\fC\bp,\fB\bll\fJoint\fG\biter\f
307-242\f
Remover,\fTr\bnsmission\fFluid\fCooler\f
308-440\f
Disconnect\fTool,\fHydr\bulic\fLine\f
Tr\bnsmission\fj\bck
\f
\f
\f
\f
\f
\f
\f
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1.CAUTION:\fM\bke\fsure\fth\bt\fthe\fsteering\f
wh
eel\flock\fis\feng\bged.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fro\bd\fwheels\f\bre\fin\f
the\fstr\bight\f\bhe\bd\fposition.\f
2. Torque:\b 30\fNm\f
3. Remove\fthe\fwheel\f\bnd\ftire\fon\fboth\fsides.\f\f Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Ti r
es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
4. \f
5. \f
6. WARNING:\fBe\fprep\bred\fto\fcollect\f
e s
c\bping\ffluids.\f
CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f
\bre\fse\bled.\f Spec\fal\bTool(s):\b 30
7-242,\f308-440\f
7. CAUTION:\fM\bke\fsure\fth\bt\fthe\fb\bll\fjoint\f
b\b
ll\fdoes\fnot\frot\bte.\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 4383 of 4402
On\fboth\fsides.\f
Torque:\b75\fNm
\f
8. WARNING:\fM\bke\fsure\fth\bt\fno\flo\bd\fis\f
pl
\bced\fon\fthe\fbr\bke\fhose.\f 1. Loosen\fthe\fnut\ftwo\fturns\fon\fboth\fsides.\f
To
rque:\b100\fNm
\f
2. On\fboth\fsides.\f
Torque:\b 200\fNm
\f
9. On\fboth\fsides.\f
Spec\fal\bTool(s):\b 204-607\f
10.
On\fboth\fsides.\f
Torque:\b 200\fNm
\f
11. On\fboth\fsides.\f
12. On\fboth\fsides.\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 4384 of 4402
Vehicles\fwith\f2.5L\fengine\f
13. On\fboth\fsides.\f
Sp
ec\fal\bTool(s):\b 204-605\f
14 .
On\fboth\fsides.\f
Spec\fal\bTool(s):\b 204-609\f
15. C
AUTION:\fM\bke\fsure\fth\bt\fthe\fexh\bust\f
fl
exible\fpipe\fis\fnot\fforcibly\fbent.\f
16. \f
17. Torque:\b 110\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 4385 of 4402
Vehicles\fwith\f2.0L\for\fdiesel\fengine\f
All\fvehicles\f
18.
Torque:\b 8
0\fNm\f
19. General\bEqu\fpment:\b Tr\bnsmission\fj\bck\f
20 .
\f\f 1. Torque:\b 30\fNm
\f
2. CAUTION:\fM\bke\fsure\fth\bt\fnew\f
bo
lts\f\bre\finst\blled.\f
Torque:\b \f
15
0\fNm
\f
90
°\f
St\bge\f1:\f
St\bge\f2:\f
21. WARNING:\fThis\fstep\frequires\fthe\f\bid\fof\f
\bn
other\ftechnici\bn.\f
CAUTIONS:\f
M\bke\fsure\fth\bt\fno\fcomponents\fc\btch\f
when\flowering\fthe\fsubfr\bme.\f
M\bke\fsure\fth\bt\fnew\fbolts\f\bre\finst\blled.\f
Lower\fthe\ffront\fsubfr\bme\fto\fg\bin\f\bccess\fto\fthe\f
fr
ont\fsubfr\bme\fre\br\fbushings.\f
Torque:\b \f
150\fNm
\fSt\bge\f1:\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 4386 of 4402
Installation 90
°\fSt\bge\f2:\f
22.
NOTE:\fNote\fthe\fposition\fof\fthe\fcomponent\f
be
fore\fremov\bl.\f
Spec\fal\bTool(s):\b 20
4-598\f
1. NOTE:\fM\bke\fsure\fth\bt\fthis\fcomponent\fis\f
i
n
st\blled\fto\fthe\fnoted\fremov\bl\fposition.\f
Spec\fal\bTool(s):\b 20
4-598,\f204-598-01\f
2. I
nst\bll\fthe\fFront\fSubfr\bme.\f\f
Refer\fto:\f Front\fSubfr\bme \f(502-00\fUni-Body,\f
Su b
fr\bme\f\bnd\fMounting\fSystem,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
\f
\f
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Page 4387 of 4402
Uni-Bod\b, S\fbframe and Mo\fnting S\bstem
- Rear S\fbframeS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Gen
eral Eq\fipment
Removal
205-316A\f
Alignment\fPins,\fSubfr\bme
\f
Tr\bnsmission\fj\bck
1. Remove\fthe\ffollowing\fitems:\f1. Remove\fthe\fst\bbilizer\fb\br\flink,\fon\fboth\fsides.\f
Refer\fto:\f Re\br\fSt\bbilizer\fB\br\fLink \f(204-02\f
Re \br
\fSuspension,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Remove\fthe\fspring,\fon\fboth\fsides.\f\f
Refer\fto:\f Spring\f(204-02\fRe\br\fSuspension,\f
Rem
ov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. F\bbric\bte\ftwo\fsp\bcers.\f
4. General \bqui\fment: Tr\bnsmission\fj\bck\f
5. I
nst\bll\fthe\fsp\bcer.\fM\bke\fsure\fth\bt\fthe\fsp\bcer\fis\f
in\f\b\fvertic\bl\fpl\bne\f\bnd\fr\bise\fthe\fsuspension\fto\f
\f
\f\f
\f\f
\f\f
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Page 4388 of 4402
the\fdesign\fheight\fsetting\fon\fboth\fsides.\f
6. NOTE:\fNote\fthe\fposition\fof\fe\bch\fcomponent\f
be
fore\fremov\bl.\f
7. On\fboth\fsides.\f
8 .
On\fboth\fsides.\f
9. \f
10. Support\fthe\fre\br\fsubfr\bme\f\bnd\fremove\fthe\fre\br\f subfr\bme\fbolts.\f
General \bqui\fment: Tr\bnsmission\fj\bck\f
\f\f
\f
\f\f
\f\f
\f\f
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Page 4389 of 4402
Installation 1.S\fecial Tool(s): 2
05-316A\f
2. S
upport\fthe\fre\br\fsubfr\bme\f\bnd\finst\bll\fthe\fre\br\f
subfr\bme\fbolts.\f
General \bqui\fment: Tr\bnsmission\fj\bck\f
Tor
que: 110\fNm
\f
3. \f
4. General \bqui\fment: Tr\bnsmission\fj\bck\f
5. I
nst\bll\fthe\fsp\bcer.\fM\bke\fsure\fth\bt\fthe\fsp\bcer\fis\f
in\f\b\fvertic\bl\fpl\bne\f\bnd\fr\bise\fthe\fsuspension\fto\f
the\fdesign\fheight\fsetting\fon\fboth\fsides.\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 4390 of 4402
6. On\fboth\fsides.\fTorque: 130\fNm
\f
7. On\fboth\fsides.\f Torque: 130\fNm
\f
8. NOTE:\fM\bke\fsure\fth\bt\fthese\fcomponents\f\bre\f
in
st\blled\fto\fthe\fnoted\fremov\bl\fposition.\f
Torque: 8\fNm
\f
9. Torque: 48\fNm
\f
10. Inst\bll\fthe\ffollowing\fitems:\f 1. Inst\bll\fthe\fspring,\fon\fboth\fsides.\f
Refer\fto:\f Spring\f(204-02\fRe\br\fSuspension,\f
Rem
ov\bl\f\bnd\fInst\bll\btion).\f
2. Inst\bll\fthe\fst\bbilzer\fb\br\flink,\fon\fboth\fsides.\f
Refer\fto:\f Re\br\fSt\bbilizer\fB\br\fLink \f(204-02\f
\f\f
\f\f
\f\f
\f
\f\f
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Trending: Liftgate Switch, height adjustment, engine, air filter, oil, wheel size, differential
![FORD S-MAX 2006 Service Repair Manual Vehicles\fwith\f2.0L\for\fdiesel\fengine\f
All\fvehicles\f
18.
Torque:\b 8
0\fNm\f
19. General\bEqu\fpment:\b Tr\bnsmission\fj\bck\f
20 .
\f\f 1. Torque:\b 30\fNm
\f
2. CAUTION:\fM\bke\fsure\fth\bt\](/img/11/56999/w960_56999-4384.png "FORD S-MAX 2006 Service Repair Manual Vehicles\fwith\f2.0L\for\fdiesel\fengine\f
All\fvehicles\f
18.
Torque:\b 8
0\fNm\f
19. General\bEqu\fpment:\b Tr\bnsmission\fj\bck\f
20 .
\f\f 1. Torque:\b 30\fNm
\f
2. CAUTION:\fM\bke\fsure\fth\bt\")
![FORD S-MAX 2006 Service Repair Manual Installation 90
°\fSt\bge\f2:\f
22.
NOTE:\fNote\fthe\fposition\fof\fthe\fcomponent\f
be
fore\fremov\bl.\f
Spec\fal\bTool(s):\b 20
4-598\f
1. NOTE:\fM\bke\fsure\fth\bt\fthis\fcomponent\fis\f
i
n
st\](/img/11/56999/w960_56999-4385.png "FORD S-MAX 2006 Service Repair Manual Installation 90
°\fSt\bge\f2:\f
22.
NOTE:\fNote\fthe\fposition\fof\fthe\fcomponent\f
be
fore\fremov\bl.\f
Spec\fal\bTool(s):\b 20
4-598\f
1. NOTE:\fM\bke\fsure\fth\bt\fthis\fcomponent\fis\f
i
n
st\")
![FORD S-MAX 2006 Service Repair Manual Uni-Bod\b, S\fbframe and Mo\fnting S\bstem
- Rear S\fbframeS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Gen
eral Eq\fipment
Removal
205-316A\f
Alignment\](/img/11/56999/w960_56999-4386.png "FORD S-MAX 2006 Service Repair Manual Uni-Bod\b, S\fbframe and Mo\fnting S\bstem
- Rear S\fbframeS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Gen
eral Eq\fipment
Removal
205-316A\f
Alignment\")
