ground FORD S-MAX 2006 Service Repair Manual
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Page 3331 of 4402
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fPCM,\fconnector\f
C1E108-H,\fpin\fL4,\fcircuit\fCBB08J\f(GY/YE),\fwiring\f
h\brness\fside\f\bnd\fground.\f
4
Is\fb\bttery\fvolt\bge\fme\bsured\fin\f\bll\fc\bses?\f
Yes GO\fto\fAG80.\f\f
No -
\fIf\fno\fvolt\bge\fis\fme\bsured\fduring\f\b\f
me\bsurement:LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\f
the\frelev\bnt\fcircuit\fbetween\fthe\fPCM\f\bnd\f
soldered\fconnection\fSP847\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
-\fIf\fb\bttery\fvolt\bge\fis\fnot\fme\bsured\fduring\f\bll\f
me\bsurements: GO\fto\fAG79.\f\f
AG79: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE P\bM AND THE EJB
Disconnect\fConnector\fC1BB03A\ffrom\fthe\fEJB.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fPCM,\f
connector\fC1E108-H,\fpin\fL4,\fcircuit\fCBB08J\f
(GY/YE),\fwiring\fh\brness\fside\f\bnd\fthe\fEJB,\f
connector\fC1BB03-A,\fpin\f16,\fcircuit\fCBB08G\f
(GY/YE),\fwiring\fh\brness\fside.\f2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fEJB.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
No LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fsoldered\fconnection\fSP847\f\bnd\fthe\fEJB\f
with\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
AG80: \bHE\bK THE GROUND \bONNE\bTION OF THE P\bM
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fPCM,\f
connector\fC1E108-H,\fpin\fL1,\fcircuit\fGD120D\f
(BK/GN),\fwiring\fh\brness\fside\f\bnd\fground.\f1
\f\f
\f\f
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Page 3332 of 4402
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fPCM,\f
connector\fC1E108-H,\fpin\fL2,\fcircuit\fGD120B\f
(BK/GN),\fwiring\fh\brness\fside\f\bnd\fground.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fPCM,\f
connector\fC1E108-H,\fpin\fM1,\fcircuit\fGD120C\f
(BK/GN),\fwiring\fh\brness\fside\f\bnd\fground.\f3
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fme\bsured\fin\f\bll\fof\f
the\fc\bses?\f
Yes GO\fto\fAG81.\f\f
No -
\fIf\f\b\fresist\bnce\fof\fmore\fth\bn\f2\fOhms\fis\f
me\bsured\fin\fone\fof\fthe\fme\bsurements:LOCATE\f
\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\frelev\bnt\fcircuit\f
between\fthe\fPCM\f\bnd\fsoldered\fconnection\fSP302\f
using\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\f
of\fthe\fsystem.\f
-\fIf\f\b\fresist\bnce\fof\fmore\fth\bn\f2\fOhms\fis\f
me\bsured\fin\f\bll\fof\fthe\fme\bsurements:LOCATE\f
\bnd\fRECTIFY\fthe\fopen\fcircuit\fin\fthe\f
corresponding\fcircuit\fbetween\fsoldered\f
connection\fSP302\f\bnd\fground\fconnection\f
G1D108D\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AG81: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE P\bM AND THE DATA LINK
\bONNE\bTOR (DL\b)
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fPCM,\f1
\f\f
\f\f
\f\f
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Page 3334 of 4402
AH2: \bHE\bK FUSE F8
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\fFuse\fF8\f(CJB).\f2
Is\fthe\ffuse\fOK?\f
Yes GO\fto\fAH3 .\f\f
No R
ENEW\ffuse\fF8\f(5\fA).\fCHECK\fthe\foper\btion\fof\fthe\f
system.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\fREPAIR\f
the\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
AH3: \bHE\bK THE VOLTAGE AT FUSE F8
Connect\fFuse\fF8\f(CJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF8\f(5\fA)\f\bnd\f
ground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fAH4 .\f\f
No
R
EPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fF8\fwith\fthe\f\bid\fof\f
the\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
AH4: \bHE\bK FUSE F4
CHECK\fFuse\fF4\f(CJB).\f1
Is\fthe\ffuse\fOK?\f
Yes
GO\fto\fAH5 .\f\f
No R
ENEW\ffuse\fF4\f(7.5\fA).\fCHECK\fthe\foper\btion\fof\fthe\f
system.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\fREPAIR\f
the\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
AH5: \bHE\bK THE VOLTAGE AT FUSE F4
Connect\fFuse\fF4\f(CJB).\f1
Ignition\fswitch\fin\fposition\fII.\f2
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF4\f(7.5\fA)\f\bnd\f
ground.\f3
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fAH6 .\f\f
No R
EPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fF4\fwith\fthe\f\bid\fof\f
the\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
AH6: \bHE\bK THE VOLTAGE AT THE I\bL
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\fConnector\fC2MC01\ffrom\fthe\finstrument\f
cluster.\f2
Me\bsure\fthe\fvolt\bge\fbetween\fthe\finstrument\fcluster,\f
connector\fC2MC01,\fpin\f32,\fcircuit\fSBP08A\f(VT/RD),\f
wiring\fh\brness\fside\f\bnd\fground.\f
3
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
\f\f
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Yes GO\fto\fAH8 .\f\f
No GO
\fto\fAH7 .\f\f
AH7: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE \bJB AND THE INSTRUMENT \bLUSTER
Disconnect\fConnector\fC1BP02-C\ffrom\fthe\fCJB.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fCJB,\fconnector\f
C1BP02-C,\fpin\f72,\fcircuit\fSBP08A\f(VT/RD),\fwiring\f
h\brness\fside\f\bnd\fthe\finstrument\fcluster,\fconnector\f
C2MC01,\fpin\f32,\fcircuit\fSBP08A\f(VT/RD),\fwiring\f
h\brness\fside.\f2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes
CHECK\fthe\fCJB\f\bnd\fRENEW\f\bs\fnecess\bry.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fSBP08A\f
(VT/RD)\fbetween\fthe\finstrument\fcluster\f\bnd\fthe\fCJB\f
with\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
AH8: \bHE\bK THE VOLTAGE AT THE I\bL
Ignition\fswitch\fin\fposition\fII.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\finstrument\fcluster,\f
connector\fC2MC01,\fpin\f4,\fcircuit\fCBP04X\f(VT),\f
wiring\fh\brness\fside\f\bnd\fground.\f
2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fAH10 .\f\f
No GO
\fto\fAH9 .\f\f
AH9: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE \bJB AND THE INSTRUMENT \bLUSTER
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\fConnector\fC1BP02-C\ffrom\fthe\fCJB.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fCJB,\fconnector\f
C1BP02-C,\fpin\f68,\fcircuit\fCBP04T\f(VT),\fwiring\f
h\brness\fside\f\bnd\fthe\finstrument\fcluster,\fconnector\f
C2MC01,\fpin\f4,\fcircuit\fCBP04X\f(VT),\fwiring\fh\brness\f
side.\f3
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes
CHECK\fthe\fCJB\f\bnd\fRENEW\f\bs\fnecess\bry.\fCHECK\fthe\f
\f\f
\f\f
\f\f
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Page 3336 of 4402
oper\btion\fof\fthe\fsystem.\f
No LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\f
the\finstrument\fcluster\f\bnd\fthe\fCJB\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AH10: \bHE\bK THE GROUND \bONNE\bTION OF THE INSTRUMENT \bLUSTER
Ignition\fswitch\fin\fposition\f0.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\finstrument\f
cluster,\fconnector\fC2MC01,\fpin\f6,\fcircuit\fGD138AP\f
(BK/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fAH11 .\f\f
No
L
OCATE\f\bnd\fREPAIR\fthe\fopen\fcircuit\fbetween\fthe\f
instrument\fcluster\f\bnd\fground\fconnection\fG6D139\f
with\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
AH11: \bHE\bK THE \bIR\bUIT BETWEEN THE INSTRUMENT \bLUSTER AND THE DL\b FOR
OPEN \bIR\bUIT (MS \bAN BUS)
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\finstrument\f
cluster,\fconnector\fC2MC01,\fpin\f22,\fcircuit\fVDB07A\f
(VT/OG),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\fconnector\f
C3DB04,\fpin\f11,\fcircuit\fVDB7D\f(VT/OG),\fwiring\f
h\brness\fside.\f
1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fAH12 .\f\f
No
L
OCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\f
the\finstrument\fcluster\f\bnd\fthe\fDLC\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AH12: \bHE\bK THE \bIR\bUIT BETWEEN THE INSTRUMENT \bLUSTER AND THE DL\b FOR
OPEN \bIR\bUIT (MS \bAN BUS)
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\finstrument\f
cluster,\fconnector\fC2MC01,\fpin\f23,\fcircuit\fVDB06A\f
(GY/OG),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\fconnector\f
C3DB04,\fpin\f3,\fcircuit\fVDB6X\f(GY/OG),\fwiring\f
h\brness\fside.\f
1
\f\f
\f\f
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Page 3339 of 4402
Ignition\fswitch\fin\fposition\f0.\f1
Connect\fthe\fdi\bgnostic\ftool.\f2
Select\fthe\fpowertr\bin\fcontrol\fmodule\f(PCM)\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftool.\f3
Is\fit\fpossible\fto\fest\bblish\fcommunic\btions\fwith\fthe\fPCM?\f
Yes GO\fto\fAI2.\f\f
No GO
\fto\fPinpoint\fTest\f AG.\f\f
AI2: \bHE\bK FUSE F1
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\fFuse\fF1\f(EJB).\f2
Is\fthe\ffuse\fOK?\f
Yes
GO\fto\fAI3.\f\f
No
R
ENEW\ffuse\fF1\f(10\fA).\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\fIf\fthe\ffuse\f
blows\f\bg\bin,\fLOCATE\f\bnd\fREPAIR\fthe\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
AI3: \bHE\bK THE VOLTAGE AT FUSE F1
Connect\fFuse\fF1\f(EJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF1\f(10\fA)\f\bnd\fground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes
GO\fto\fAI4.\f\f
No R
EPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fF1\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AI4: \bHE\bK FUSE F42
CHECK\fFuse\fF42\f(EJB).\f1
Is\fthe\ffuse\fOK?\f
Yes GO\fto\fAI5.\f\f
No R
ENEW\ffuse\fF42\f(10\fA).\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\fIf\fthe\ffuse\f
blows\f\bg\bin,\fLOCATE\f\bnd\fREPAIR\fthe\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
AI5: \bHE\bK THE VOLTAGE AT FUSE F42
Connect\fFuse\fF42\f(EJB).\f1
Ignition\fswitch\fin\fposition\fII.\f2
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF42\f(10\fA)\f\bnd\fground.\f3
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fAI6.\f\f
No
REPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fF42\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AI6: \bHE\bK VOLTAGE AT T\bM
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\fConnector\fC1ET34\ffrom\fthe\fTCM.\f2
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fTCM,\fconnector\fC1ET34,\fpin\f1,\fcircuit\f
CBB01A\f(BU),\fwiring\fh\brness\fside\f\bnd\fground.\f3
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fAI8.\f\f
No
GO
\fto\fAI7.\f\f
AI7: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE EJB AND THE T\bM
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Disconnect\fConnector\fC1BB03-A\ffrom\fthe\fEJB.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fEJB,\fconnector\fC1BB03-A,\fpin\f12,\f
circuit\fCBB01A\f(BU),\fwiring\fh\brness\fside\f\bnd\fthe\fTCM,\fconnector\fC1ET34,\f
pin\f1,\fcircuit\fCBB01A\f(BU),\fwiring\fh\brness\fside.\f2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes
CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fEJB.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
No
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fCBB01A\f(BU)\fbetween\fthe\fTCM\f
\bnd\fthe\fEJB\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\f
the\fsystem.\f
AI8: \bHE\bK VOLTAGE AT T\bM
Ignition\fswitch\fin\fposition\fII.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fTCM,\fconnector\fC1ET34,\fpin\f11,\fcircuit\f
CBB42D\f(GN),\fwiring\fh\brness\fside\f\bnd\fground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fAI10.\f\f
No GO
\fto\fAI9.\f\f
AI9: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE EJB AND THE T\bM
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\fConnector\fC1BB03A\ffrom\fthe\fCJB.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fEJB,\fconnector\fC1BB03A,\fpin\f99,\f
circuit\fCBB42B\f(GN),\fwiring\fh\brness\fside\f\bnd\fthe\fTCM,\fconnector\fC1ET34,\f
pin\f11,\fcircuit\fCBB42D\f(GN),\fwiring\fh\brness\fside.\f3
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fEJB.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
No LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\fthe\fTCM\f\bnd\fthe\fEJB\f
with\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AI10: \bHE\bK GROUND \bONNE\bTION OF T\bM
Ignition\fswitch\fin\fposition\f0.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fTCM,\fconnector\fC1ET34,\fpin\f9,\fcircuit\f
GD120T\f(BK/GN)\f(vehicles\fwith\fIS6\fengine:\fcircuit\fGD120V\f(BK/GN)),\f
wiring\fh\brness\fside\f\bnd\fground.\f2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fAI11.\f\f
No V
ehicles\fwith\fDW12\fengine:LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fcircuit\f
GD120T\f(BK/GN)\fbetween\fthe\fTCM\f\bnd\fground\fconnection\fG1D108B\fwith\f
the\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
Vehicles\fwith\fDW10\fI4\fengine:LOCATE\f\bnd\fREPAIR\fthe\fopen\fcircuit\f
between\fthe\fTCM\f\bnd\fground\fconnection\fG1D108D\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
Vehicles\fwith\fSI6\fengine:LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fcircuit\fGD120V\f
(BK/GN)\fbetween\fthe\fTCM\f\bnd\fground\fconnection\fG1D108B\fwith\fthe\f\bid\fof\f
the\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AI11: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE T\bM AND THE DL\b.
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fPTCM,\fconnector\fC1ET34,\fpin\f14,\f1
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circuit\fVDB04BB\f(WH/BU),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\fconnector\f
C3DB04,\fpin\f6,\fcircuit\fVDB04L\f(WH/BU),\fwiring\fh\brness\fside.\f
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fAI12.\f\f
No
LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\fthe\fTCM\f\bnd\fsoldered\f
connection\fSP329\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
AI12: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE T\bM AND THE DATA LINK
\bONNE\bTOR (DL\b)
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fTCM,\fconnector\fC1ET34,\fpin\f6,\fcircuit\f
VDB05BB\f(WH),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\fconnector\fC3DB04,\fpin\f
14,\fcircuit\fVDB05Z\f(WH),\fwiring\fh\brness\fside.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\fthe\fTCM\f\bnd\fRENEW\fif\fnecess\bry.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
No
LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\fthe\fTCM\f\bnd\fsoldered\f
connection\fSP332\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
PINPOINT TEST AJ : FAULTY \bOMMUNI\bATION BETWEEN THE MODULES -
MS \bAN BUS
CAUTION:\fThe\fme\bsurements\fbelow\fm\by\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
NOTE:\fF\bilure\fof\fthe\fcomplete\fMS\fCAN\fbus\fsystem\fc\bn\fbe\fc\bused\fby\fincorrectly\feng\bged\f
wiring\fh\brness\fconnectors\f\bt\fthe\fCJB\for\fin\fthe\fA-pill\br\f\bre\b.\fEnsure\fcorrect\flocking\fof\f
wiring\fh\brness\fconnector.\f
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
AJ1: \bHE\bK FUSE F26
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\fFuse\fF26\f(CJB).\f2
Is\fthe\ffuse\fOK?\f
Yes GO\fto\fAJ2 .\f\f
No
R
ENEW\ffuse\fF26\f(5\fA).\fCHECK\fthe\foper\btion\fof\f
the\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\f
REPAIR\fthe\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
AJ2: \bHE\bK THE VOLTAGE AT FUSE F26
Connect\fFuse\fF26\f(CJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF26\f(5\fA)\f\bnd\f
ground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes
GO\fto\fAJ3 .\f\f
No
R
EPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fF26\fwith\fthe\f
\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\f
of\fthe\fsystem.\f
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AJ3: \bHE\bK THE VOLTAGE AT THE DATA LINK \bONNE\bTOR (DL\b)
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fDLC,\fconnector\f
C3DB04,\fpin\f16,\fcircuit\fSBP26A\f(YE/RD),\fwiring\f
h\brness\fside\f\bnd\fground.\f1
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes
GO\fto\fAJ5 .\f\f
No
GO
\fto\fAJ4 .\f\f
AJ4: \bHE\bK THE \bIR\bUIT BETWEEN THE \bJB AND THE DL\b FOR \bONTINUITY.
Disconnect\fConnector\fC1BP02-C\ffrom\fthe\fCJB.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fCJB,\f
connector\fC1BP02-C,\fpin\f73,\fcircuit\fSBP26A\f
(YE/RD),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\f
connector\fC3DB04,\fpin\f16,\fcircuit\fSBP26A\f
(YE/RD),\fwiring\fh\brness\fside.\f2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\fthe\fCJB\f\bnd\fRENEW\f\bs\fnecess\bry.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
No
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fSBP26A\f
(YE/RD)\fbetween\fthe\fDLC\f\bnd\fthe\fCJB\fwith\fthe\f
\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\f
of\fthe\fsystem.\f
AJ5: \bHE\bK THE GROUND \bONNE\bTION OF THE DL\b - PIN 4
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fDLC,\f
connector\fC3DB04,\fpin\f4,\fcircuit\fGD138AS\f
(BK/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes
GO\fto\fAJ6 .\f\f
No L
OCATE\f\bnd\fREPAIR\fthe\fopen\fcircuit\fbetween\fthe\f
DLC\f\bnd\fground\fconnection\fG6D139\fwith\fthe\f\bid\f
of\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\f
the\fsystem.\f
AJ6: \bHE\bK THE GROUND \bONNE\bTION OF THE DL\b - PIN 5
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fDLC,\f1
\f\f
\f\f
\f\f
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connector\fC3DB04,\fpin\f5,\fcircuit\fGD133BG\f(BK),\f
wiring\fh\brness\fside\f\bnd\fground.\f
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fAJ7 .\f\f
No
LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fcircuit\fGD133BG\f
(BK)\fbetween\fthe\fDLC\f\bnd\fground\fconnection\f
G3D134\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AJ7: \bHE\bK THE MS \bAN BUS FOR SHORT \bIR\bUIT
Disconnect\fthe\fground\fc\bble\ffrom\fthe\fb\bttery.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fDLC,\f
connector\fC3DB04,\fbetween\fpin\f3,\fcircuit\fVDB06X\f
(GY/OG),\fwiring\fh\brness\fside\f\bnd\fpin\f11,\fcircuit\f
VDB07D\f(VT/OG),\fwiring\fh\brness\fside.\f
2
Is\f\b\fresist\bnce\fof\fbetween\f55\f\bnd\f65\fOhm\fme\bsured?\f
Yes
GO\fto\fAJ8 .\f\f
No I
f\f\b\fresist\bnce\fbetween\f115\f\bnd\f120\fOhms\fis\f
me\bsured: GO\fto\fAJ12.\f\f
If \f
no\fresist\bnce\fbetween\f115\f\bnd\f120\fOhms\fis\f
me\bsured: GO\fto\fAJ17.\f\f
AJ8: PERFORM NETWORK TEST (RESTRAINTS \bONTROL MODULE (R\bM))
WARNINGS:\f
The\fb\bckup\fpower\fsupply\fmust\fbe\fdepleted\fto\fprevent\fthe\frisk\fof\f\bccident\bl\f\birb\bg\f
deployment.\fAfter\fdisconnecting\fthe\fb\bttery,\fw\bit\f\bt\fle\bst\f1\fminute\fbefore\fst\brting\fwork\f
on\fthe\fsupplement\bl\frestr\bint\fsystem\f(SRS).\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\f
in\fperson\bl\finjury.\f
In\forder\fto\fprevent\fthe\frisk\fof\f\bccident\bl\fdeployment,\fdo\fnot\fprogr\bm\f\bny\fkeycodes\f
while\fworking\fon\fthe\fsupplement\bl\frestr\bint\fsystem.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\f
result\fin\fperson\bl\finjury.\f
Never\fuse\ftermin\bl\fprobes\fto\ftest\f\bny\fconnectors\fof\fthe\f\birb\bg\fsystems\for\fof\f\bny\f
other\fs\bfety\frestr\bint\fsystems.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\fperson\bl\f
injury.\f
NOTE:\fAfter\fconnecting\fthe\fb\bttery,\finiti\blize\fthe\fpower\fwindow\fmotors.\f
Disconnect\fConnector\fC2R114-A\fthe\ffrom\f
restr\bints\fcontrol\fmodule.\f1
Connect\fground\fc\bble\ffrom\fb\bttery.\f2
\f\f
\f\f
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