fuse FORD S-MAX 2006 Service Repair Manual
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Page 3324 of 4402
Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
AG61: \bHE\bK THE VOLTAGE AT THE P\bM
Disconnect\fConnector\fC1E104-G\ffrom\fthe\fPCM.\f1
Ignition\fswitch\fin\fposition\fII.\f2
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fPCM,\fconnector\f
C1E108-G,\fpin\fE1,\fcircuit\fCBB42A\f(GN),\fwiring\f
h\brness\fside\f\bnd\fground.\f
3
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fAG63.\f\f
No GO
\fto\fAG62.\f\f
AG62: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE P\bM AND THE EJB
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\fConnector\fC1BB01-A\ffrom\fthe\fEJB.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fPCM,\f
connector\fC1E104-G,\fpin\fE1,\fcircuit\fCBB42A\f
(GN),\fwiring\fh\brness\fside\f\bnd\fthe\fEJB,\fconnector\f
C1BB01-A,\fpin\f99,\fcircuit\fCBB42B\f(GN),\fwiring\f
h\brness\fside.\f3
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes
CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fEJB.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
No
LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fPCM\f\bnd\fthe\fEJB\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
AG63: \bHE\bK THE VOLTAGE AT THE P\bM
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\fConnector\fC1E104-J\ffrom\fthe\fPCM.\f2
Use\f\b\ffused\ftest\fle\bd\f(1\fA)\f\bt\fthe\fPCM\fto\fbridge\f
connector\fC1E104-G,\fpin\fB1,\fcircuit\fCE302A\f
(YE/BU),\fwiring\fh\brness\fside\f\bnd\fground.\f3
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fPCM,\fconnector\f
C1E104-J,\fpin\fG1,\fcircuit\fCBB08A\f(GY/YE),\f
wiring\fh\brness\fside\f\bnd\fground.\f
4
\f\f
\f\f
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GO\fto\fAG69.\f\f
No GO
\fto\fAG70.\f\f
AG70: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE P\bM AND THE EJB
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\fConnector\fC1BB01-A\ffrom\fthe\fEJB.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fPCM,\f
connector\fC1E109-B,\fpin\f15,\fcircuit\fCBB42A\f
(GN),\fwiring\fh\brness\fside\f\bnd\fthe\fEJB,\fconnector\f
C1BB01-A,\fpin\f99,\fcircuit\fCBB42B\f(GN),\fwiring\f
h\brness\fside.\f3
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes
CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fEJB.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
No LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fPCM\f\bnd\fthe\fEJB\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
AG71: \bHE\bK THE VOLTAGE AT THE P\bM
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\fConnector\fC1E109-B\ffrom\fthe\fPCM.\f2
Use\f\b\ffused\ftest\fle\bd\f(1\fA)\f\bt\fthe\fPCM\fto\fbridge\f
connector\fC1E109-B,\fpin\f27,\fcircuit\fCE302A\f
(YE/BU),\fwiring\fh\brness\fside\f\bnd\fground.\f3
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fPCM,\fconnector\f
C1E109-A,\fpin\f73,\fcircuit\fCBB08A\f(GY/YE),\f
wiring\fh\brness\fside\f\bnd\fground.\f
4
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes
GO\fto\fAG73.\f\f
No GO
\fto\fAG72.\f\f
AG72: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE P\bM AND THE EJB
Disconnect\fConnector\fC1BB03-A\ffrom\fthe\fEJB.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fPCM,\f
connector\fC1E109-A,\fpin\f73,\fcircuit\fCBB08A\f
(GY/YE),\fwiring\fh\brness\fside\f\bnd\fthe\fEJB,\f
connector\fC1BB03-A,\fpin\f16,\fcircuit\fCBB08A\f
(GY/YE),\fwiring\fh\brness\fside.\f2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fEJB.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
No LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fPCM\f\bnd\fthe\fEJB\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
AG73: \bHE\bK THE GROUND \bONNE\bTION OF THE P\bM
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fPCM,\f
connector\fC1E109-B,\fpin\f2,\fcircuit\fGD120T\f
(BK/GN),\fwiring\fh\brness\fside\f\bnd\fground.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fPCM,\f
connector\fC1E109-B,\fpin\f4,\fcircuit\fGD120U\f
(BK/GN),\fwiring\fh\brness\fside\f\bnd\fground.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fPCM,\f3
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Disconnect\fConnector\fC1E108-H\ffrom\fthe\fPCM.\f2
Ignition\fswitch\fin\fposition\fII.\f3
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fPCM,\fconnector\f
C1E108-H,\fpin\fK3,\fcircuit\fCBB42A\f(GN),\fwiring\f
h\brness\fside\f\bnd\fground.\f
4
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fAG78.\f\f
No GO
\fto\fAG77.\f\f
AG77: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE P\bM AND THE EJB
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\fConnector\fC1BB01-A\ffrom\fthe\fEJB.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fPCM,\f
connector\fC1E108-H,\fpin\fK3,\fcircuit\fCBB42A\f
(GN),\fwiring\fh\brness\fside\f\bnd\fthe\fEJB,\fconnector\f
C1BB01-A,\fpin\f99,\fcircuit\fCBB42B\f(GN),\fwiring\f
h\brness\fside.\f3
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes
CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fEJB.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
No LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fPCM\f\bnd\fthe\fEJB\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
AG78: \bHE\bK THE VOLTAGE AT THE P\bM
Ignition\fswitch\fin\fposition\f0.\f1
Use\f\b\ffused\ftest\fle\bd\f(1\fA)\f\bt\fthe\fPCM\fto\fbridge\f
connector\fC1E108-H,\fpin\fA3,\fcircuit\fCE302A\f
(YE/BU),\fwiring\fh\brness\fside\f\bnd\fground.\f2
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fPCM,\fconnector\f
C1E108-H,\fpin\fL3,\fcircuit\fCBB08H\f(GY/YE),\f
wiring\fh\brness\fside\f\bnd\fground.\f
3
\f\f
\f\f
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AH2: \bHE\bK FUSE F8
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\fFuse\fF8\f(CJB).\f2
Is\fthe\ffuse\fOK?\f
Yes GO\fto\fAH3 .\f\f
No R
ENEW\ffuse\fF8\f(5\fA).\fCHECK\fthe\foper\btion\fof\fthe\f
system.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\fREPAIR\f
the\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
AH3: \bHE\bK THE VOLTAGE AT FUSE F8
Connect\fFuse\fF8\f(CJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF8\f(5\fA)\f\bnd\f
ground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fAH4 .\f\f
No
R
EPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fF8\fwith\fthe\f\bid\fof\f
the\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
AH4: \bHE\bK FUSE F4
CHECK\fFuse\fF4\f(CJB).\f1
Is\fthe\ffuse\fOK?\f
Yes
GO\fto\fAH5 .\f\f
No R
ENEW\ffuse\fF4\f(7.5\fA).\fCHECK\fthe\foper\btion\fof\fthe\f
system.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\fREPAIR\f
the\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
AH5: \bHE\bK THE VOLTAGE AT FUSE F4
Connect\fFuse\fF4\f(CJB).\f1
Ignition\fswitch\fin\fposition\fII.\f2
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF4\f(7.5\fA)\f\bnd\f
ground.\f3
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fAH6 .\f\f
No R
EPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fF4\fwith\fthe\f\bid\fof\f
the\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
AH6: \bHE\bK THE VOLTAGE AT THE I\bL
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\fConnector\fC2MC01\ffrom\fthe\finstrument\f
cluster.\f2
Me\bsure\fthe\fvolt\bge\fbetween\fthe\finstrument\fcluster,\f
connector\fC2MC01,\fpin\f32,\fcircuit\fSBP08A\f(VT/RD),\f
wiring\fh\brness\fside\f\bnd\fground.\f
3
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
\f\f
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Ignition\fswitch\fin\fposition\f0.\f1
Connect\fthe\fdi\bgnostic\ftool.\f2
Select\fthe\fpowertr\bin\fcontrol\fmodule\f(PCM)\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftool.\f3
Is\fit\fpossible\fto\fest\bblish\fcommunic\btions\fwith\fthe\fPCM?\f
Yes GO\fto\fAI2.\f\f
No GO
\fto\fPinpoint\fTest\f AG.\f\f
AI2: \bHE\bK FUSE F1
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\fFuse\fF1\f(EJB).\f2
Is\fthe\ffuse\fOK?\f
Yes
GO\fto\fAI3.\f\f
No
R
ENEW\ffuse\fF1\f(10\fA).\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\fIf\fthe\ffuse\f
blows\f\bg\bin,\fLOCATE\f\bnd\fREPAIR\fthe\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
AI3: \bHE\bK THE VOLTAGE AT FUSE F1
Connect\fFuse\fF1\f(EJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF1\f(10\fA)\f\bnd\fground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes
GO\fto\fAI4.\f\f
No R
EPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fF1\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AI4: \bHE\bK FUSE F42
CHECK\fFuse\fF42\f(EJB).\f1
Is\fthe\ffuse\fOK?\f
Yes GO\fto\fAI5.\f\f
No R
ENEW\ffuse\fF42\f(10\fA).\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\fIf\fthe\ffuse\f
blows\f\bg\bin,\fLOCATE\f\bnd\fREPAIR\fthe\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
AI5: \bHE\bK THE VOLTAGE AT FUSE F42
Connect\fFuse\fF42\f(EJB).\f1
Ignition\fswitch\fin\fposition\fII.\f2
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF42\f(10\fA)\f\bnd\fground.\f3
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fAI6.\f\f
No
REPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fF42\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AI6: \bHE\bK VOLTAGE AT T\bM
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\fConnector\fC1ET34\ffrom\fthe\fTCM.\f2
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fTCM,\fconnector\fC1ET34,\fpin\f1,\fcircuit\f
CBB01A\f(BU),\fwiring\fh\brness\fside\f\bnd\fground.\f3
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fAI8.\f\f
No
GO
\fto\fAI7.\f\f
AI7: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE EJB AND THE T\bM
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circuit\fVDB04BB\f(WH/BU),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\fconnector\f
C3DB04,\fpin\f6,\fcircuit\fVDB04L\f(WH/BU),\fwiring\fh\brness\fside.\f
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fAI12.\f\f
No
LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\fthe\fTCM\f\bnd\fsoldered\f
connection\fSP329\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
AI12: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE T\bM AND THE DATA LINK
\bONNE\bTOR (DL\b)
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fTCM,\fconnector\fC1ET34,\fpin\f6,\fcircuit\f
VDB05BB\f(WH),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\fconnector\fC3DB04,\fpin\f
14,\fcircuit\fVDB05Z\f(WH),\fwiring\fh\brness\fside.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\fthe\fTCM\f\bnd\fRENEW\fif\fnecess\bry.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
No
LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\fthe\fTCM\f\bnd\fsoldered\f
connection\fSP332\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
PINPOINT TEST AJ : FAULTY \bOMMUNI\bATION BETWEEN THE MODULES -
MS \bAN BUS
CAUTION:\fThe\fme\bsurements\fbelow\fm\by\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
NOTE:\fF\bilure\fof\fthe\fcomplete\fMS\fCAN\fbus\fsystem\fc\bn\fbe\fc\bused\fby\fincorrectly\feng\bged\f
wiring\fh\brness\fconnectors\f\bt\fthe\fCJB\for\fin\fthe\fA-pill\br\f\bre\b.\fEnsure\fcorrect\flocking\fof\f
wiring\fh\brness\fconnector.\f
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
AJ1: \bHE\bK FUSE F26
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\fFuse\fF26\f(CJB).\f2
Is\fthe\ffuse\fOK?\f
Yes GO\fto\fAJ2 .\f\f
No
R
ENEW\ffuse\fF26\f(5\fA).\fCHECK\fthe\foper\btion\fof\f
the\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\f
REPAIR\fthe\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
AJ2: \bHE\bK THE VOLTAGE AT FUSE F26
Connect\fFuse\fF26\f(CJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF26\f(5\fA)\f\bnd\f
ground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes
GO\fto\fAJ3 .\f\f
No
R
EPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fF26\fwith\fthe\f
\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\f
of\fthe\fsystem.\f
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connector\fC3DB04,\fpin\f5,\fcircuit\fGD133BG\f(BK),\f
wiring\fh\brness\fside\f\bnd\fground.\f
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fAJ7 .\f\f
No
LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fcircuit\fGD133BG\f
(BK)\fbetween\fthe\fDLC\f\bnd\fground\fconnection\f
G3D134\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AJ7: \bHE\bK THE MS \bAN BUS FOR SHORT \bIR\bUIT
Disconnect\fthe\fground\fc\bble\ffrom\fthe\fb\bttery.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fDLC,\f
connector\fC3DB04,\fbetween\fpin\f3,\fcircuit\fVDB06X\f
(GY/OG),\fwiring\fh\brness\fside\f\bnd\fpin\f11,\fcircuit\f
VDB07D\f(VT/OG),\fwiring\fh\brness\fside.\f
2
Is\f\b\fresist\bnce\fof\fbetween\f55\f\bnd\f65\fOhm\fme\bsured?\f
Yes
GO\fto\fAJ8 .\f\f
No I
f\f\b\fresist\bnce\fbetween\f115\f\bnd\f120\fOhms\fis\f
me\bsured: GO\fto\fAJ12.\f\f
If \f
no\fresist\bnce\fbetween\f115\f\bnd\f120\fOhms\fis\f
me\bsured: GO\fto\fAJ17.\f\f
AJ8: PERFORM NETWORK TEST (RESTRAINTS \bONTROL MODULE (R\bM))
WARNINGS:\f
The\fb\bckup\fpower\fsupply\fmust\fbe\fdepleted\fto\fprevent\fthe\frisk\fof\f\bccident\bl\f\birb\bg\f
deployment.\fAfter\fdisconnecting\fthe\fb\bttery,\fw\bit\f\bt\fle\bst\f1\fminute\fbefore\fst\brting\fwork\f
on\fthe\fsupplement\bl\frestr\bint\fsystem\f(SRS).\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\f
in\fperson\bl\finjury.\f
In\forder\fto\fprevent\fthe\frisk\fof\f\bccident\bl\fdeployment,\fdo\fnot\fprogr\bm\f\bny\fkeycodes\f
while\fworking\fon\fthe\fsupplement\bl\frestr\bint\fsystem.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\f
result\fin\fperson\bl\finjury.\f
Never\fuse\ftermin\bl\fprobes\fto\ftest\f\bny\fconnectors\fof\fthe\f\birb\bg\fsystems\for\fof\f\bny\f
other\fs\bfety\frestr\bint\fsystems.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\fperson\bl\f
injury.\f
NOTE:\fAfter\fconnecting\fthe\fb\bttery,\finiti\blize\fthe\fpower\fwindow\fmotors.\f
Disconnect\fConnector\fC2R114-A\fthe\ffrom\f
restr\bints\fcontrol\fmodule.\f1
Connect\fground\fc\bble\ffrom\fb\bttery.\f2
\f\f
\f\f
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Page 3347 of 4402
Yes TEST\fthe\fGEM\f\bnd\fRENEW\f\bs\fnecess\bry.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
No
LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fGEM\f\bnd\fthe\fDLC\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AJ17: PERFORM NETWORK TEST (RESTRAINTS \bONTROL MODULE (R\bM))
WARNINGS:\f
The\fb\bckup\fpower\fsupply\fmust\fbe\fdepleted\fto\fprevent\fthe\frisk\fof\f\bccident\bl\f\birb\bg\f
deployment.\fAfter\fdisconnecting\fthe\fb\bttery,\fw\bit\f\bt\fle\bst\f1\fminute\fbefore\fst\brting\fwork\f
on\fthe\fsupplement\bl\frestr\bint\fsystem\f(SRS).\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\f
in\fperson\bl\finjury.\f
In\forder\fto\fprevent\fthe\frisk\fof\f\bccident\bl\fdeployment,\fdo\fnot\fprogr\bm\f\bny\fkeycodes\f
while\fworking\fon\fthe\fsupplement\bl\frestr\bint\fsystem.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\f
result\fin\fperson\bl\finjury.\f
Never\fuse\ftermin\bl\fprobes\fto\ftest\f\bny\fconnectors\fof\fthe\f\birb\bg\fsystems\for\fof\f\bny\f
other\fs\bfety\frestr\bint\fsystems.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\fperson\bl\f
injury.\f
NOTE:\fAfter\fconnecting\fthe\fb\bttery,\finiti\blize\fthe\fpower\fwindow\fmotors.\f
Disconnect\fConnector\fC2R114-A\fthe\ffrom\f
restr\bints\fcontrol\fmodule.\f1
Connect\fground\fc\bble\ffrom\fb\bttery.\f2
Connect\fthe\fdi\bgnostic\ftool.\f3
Select\fthe\fvehicle\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftool.\f4
Is\fit\fpossible\fto\fest\bblish\fcommunic\btions\fwith\fthe\f
GEM?\f
Yes CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fs\bfety\f
restr\bint\fcontrol\fmodule.\fCHECK\fthe\foper\btion\fof\f
the\fsystem.\f
No GO\fto\fAJ18.\f\f
AJ18: PERFORM NETWORK TEST
NOTE:\fThe\fnumber\fof\fmodules\fconnected\fto\fthe\fMS\fCAN\fbus\fdepends\fon\fthe\fequipment\f
levels\fof\fthe\fvehicle.\fTherefore\fnot\fevery\fvehicle\fwill\fh\bve\f\bll\fthe\fmodules\fmentioned\f
below.\f
Disconnect\f\b\flisted\fcomponent,\fthen\fproceed\fwith\f
the\ffollowing\ftest\fstep:\f
Electronic\f\butom\btic\ftemper\bture\fcontrol\f
(E
ATC)\fmodule:\fC2H101\f
P\brking\f\bid\fmodule:\fC4MP01-A\f
Tr\biler\fcoupling\fmodule:\fC4AT23-C\f
Auxili\bry\fclim\bte\fcontrol\fmodule:\fC3H101-A\f
Fuel\ffired\fbooster\fhe\bter\f/progr\bmm\bble\ffuel\f
fi
red\fbooster\fhe\bter:\fC1HF01-C\f
Keyless\fvehicle\fmodule:\fC2PK28-D\f
1
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Page 3349 of 4402
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fDLC,\f
connector\fC3DB04,\fpin\f11,\fcircuit\fVDB07D\f
(VT/OG),\fwiring\fh\brness\fside\f\bnd\fground.\f3
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f
Yes GO\fto\fAJ21.\f\f
No
L
OCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fthe\f
circuits\fconnected\fto\fsoldered\fconnection\fSP292\f
with\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
AJ21: \bHE\bK THE MS \bAN BUS FOR SHORT \bIR\bUIT
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fDLC,\f
connector\fC3DB04,\fbetween\fpin\f3,\fcircuit\fVDB06X\f
(GY/OG),\fwiring\fh\brness\fside\f\bnd\fpin\f11,\fcircuit\f
VDB07D\f(VT/OG),\fwiring\fh\brness\fside.\f
1
Is\f\b\fresist\bnce\fgre\bter\fth\bn\f10,000\fOhms\fme\bsured\f
in\fboth\fc\bses?\f
Yes TEST\fthe\fGEM\f\bnd\fRENEW\f\bs\fnecess\bry.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
No LOCATE\f\bnd\fREPAIR\fthe\fshort\fcircuit\fin\fthe\fMS\f
CAN\fbus\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
PINPOINT TEST AK : FAULTY \bOMMUNI\bATION BETWEEN THE MODULES -
HS \bAN BUS
CAUTION:\fThe\fme\bsurements\fbelow\fm\by\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
AK1: \bHE\bK FUSE F26
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\fFuse\fF26\f(CJB).\f2
Is\fthe\ffuse\fOK?\f
Yes GO\fto\fAK2.\f\f
No R
ENEW\ffuse\fF26\f(5\fA).\fCHECK\fthe\foper\btion\fof\f
the\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\f
REPAIR\fthe\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
AK2: \bHE\bK THE VOLTAGE AT FUSE F26
Connect\fFuse\fF26\f(CJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF26\f(5\fA)\f\bnd\f
ground.\f2
\f\f
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Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fAK3.\f\f
No
R
EPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fF26\fwith\fthe\f
\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\f
of\fthe\fsystem.\f
AK3: \bHE\bK THE VOLTAGE AT THE DATA LINK \bONNE\bTOR (DL\b)
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fDLC,\fconnector\f
C3DB04,\fpin\f16,\fcircuit\fSBP26A\f(YE/RD),\fwiring\f
h\brness\fside\f\bnd\fground.\f
1
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fAK5.\f\f
No
GO
\fto\fAK4.\f\f
AK4: \bHE\bK THE \bIR\bUIT BETWEEN THE \bJB AND THE DL\b FOR \bONTINUITY.
Disconnect\fConnector\fC1BP02-C\ffrom\fthe\fCJB.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fCJB,\f
connector\fC1BP02-C,\fpin\f73,\fcircuit\fSBP26A\f
(YE/RD),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\f
connector\fC3DB04,\fpin\f16,\fcircuit\fSBP26A\f
(YE/RD),\fwiring\fh\brness\fside.\f2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes
CHECK\fthe\fCJB\f\bnd\fRENEW\f\bs\fnecess\bry.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
No
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fSBP26A\f
(YE/RD)\fbetween\fthe\fDLC\f\bnd\fthe\fCJB\fwith\fthe\f
\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\f
of\fthe\fsystem.\f
AK5: \bHE\bK THE GROUND \bONNE\bTION OF THE DL\b - PIN 4
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fDLC,\f
connector\fC3DB04,\fpin\f4,\fcircuit\fGD138AS\f
(BK/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fAK6.\f\f
\f\f
\f\f
\f\f
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