lights FORD S-MAX 2006 Service Workshop Manual

instrument\fcluster\fis\ftr\bnsmitted\fto\fthe\fGEM.\f
If\fthe\fvehicle\fis\fsuddenly\fthrown\finto\fthe\fsh\bde\fby\f\b\fl\brge\ftruck,\fthe\ftwo\fsensors\fwill\f
register\fdifferent\flight\fintensities.\fIn\fthis\fc\bse,\fthe\f\blgorithm-b\bsed\fc\blcul\btion\fwill\fnot\f
result\fin\fthe\flights\fbeing\fswitched\fon.\f
If\fthe\fvehicle\freturns\fto\fbrighter\fsurroundings\fthen\fthe\fGEM\fgr\bdu\blly\fswitches\foff\fthe\f
dipped\fbe\bm\fhe\bdl\bmps,\fside\flights,\flicense\fpl\bte\fl\bmps\f\bnd\fthe\finstrument\fcluster\f\bnd\f
d\bshbo\brd\flighting.\fFollowing\f\b\frequest\ffrom\fthe\flight\fsensor,\fthe\fGEM\ffirst\fswitches\foff\fthe\f
dipped\fbe\bm\fhe\bdl\bmps.\fAfter\fw\biting\f\bpprox.\f6\fseconds,\fit\fthen\fswitches\foff\fthe\fside\f
lights,\fthe\flicense\fpl\bte\fl\bmps\f\bnd\fthe\finstrument\fcluster\f\bnd\fd\bshbo\brd\flighting.\f
H\fadlamp swit\bh-off d\flay
In\fvehicles\fwith\fmid\fto\fhigh-end\fequipment,\fthe\fhe\bdl\bmp\fswitch-off\fdel\by\fuses\fthe\flow\f
be\bms\f\bnd\fthe\fperipher\bl\flights\f(if\fequipped)\ffor\fillumin\bting\fthe\fvehicle\fsurroundings.\fThe\f
function\fis\f\bctiv\bted\fby\foper\bting\fthe\fhigh\fbe\bm\flever\fwhen\fthe\fignition\fswitch\fis\fin\fthe\f"0"\f
position.\f
After\fthe\fl\bst\fdoor\fh\bs\fbeen\fclosed,\fthe\ffunction\frem\bins\f\bctive\ffor\f\b\ffurther\f30\fseconds\f
\bnd\fthen\fswitches\foff\f\butom\btic\blly.\f
When\f\b\fdoor\for\fthe\ft\bilg\bte\fis\fopen,\fthe\fswitch-off\ftime\fis\fextended\fto\f180\fseconds.\fAfter\f
the\fl\bst\fdoor\fh\bs\fbeen\fclosed,\fthe\fswitch-off\ftime\fis\freset\fto\f30\fseconds.\f
The\fhe\bdl\bmp\fswitch-off\fdel\by\fc\bn\fbe\fde\bctiv\bted\fprem\bturely\fby\foper\bting\fthe\fhigh\fbe\bm\f
lever\f\bg\bin\for\fby\fswitching\fon\fthe\fignition.\f
The\fswitch-off\ftime\fis\f\bdjusted\fto\fset\fv\blues\f\bt\fthe\ff\bctory\f\bnd\fc\bnnot\fbe\fre-progr\bmmed\f
using\fWDS.\f
Int\frior lighting Depending\fon\fthe\fvehicle\fspecific\btion,\fthe\finterior\flighting\fwhich\fis\fcontrolled\fby\fthe\f
GEM\fm\by\finclude:\f

Left\f\bnd\fright-h\bnd\ffootwell\fl\bmps\f\f

Front\f\bnd\fre\br\fdome\fl\bmps\f(in\f"door\fcont\bct"\fswitch\fposition)\f
Depending\fupon\fvehicle\fspecific\btion,\fthe\finterior\fl\bmps\fwhich\fc\bn\fbe\fswitched\fby\fthe\f
oper\btor\finclude:\f

Front\f\bnd\fre\br\fdome\fl\bmps\f(in\f"On"\fswitch\fposition)\f\f

M\bp\flights\f\f

Mirror\flights\fin\fsun\fvisors\f\f

Glove\fcomp\brtment\fl\bmp\f\f

Lugg\bge\fcomp\brtment\fl\bmp\f
The\fGEM-controlled\finterior\flighting\fis\fswitched\fon\fwith\fdimmed\fbrightness\fif\fone\fof\f
th

e\ffollowing\fconditions\fis\fs\btisfied:\f

One\fof\fthe\fvehicle's\fdoors\fis\fopened.\f\f

The\fignition\fkey\fis\fin\fthe\f"0"\for\f"I"\fposition\f\bnd\fthe\fvehicle\fis\funlocked.\f\f

The\fignition\fkey\fis\fturned\ffrom\fthe\f"II"\fto\fthe\f"I"\for\f"0"\fposition.\f
The\fGEM-controlled\finterior\flighting\fis\fswitched\foff\fif\f\bll\fof\fthe\fdoors\f\bre\fclosed\f\bnd\f
on

e\fof\fthe\ffollowing\fconditions\fis\fs\btisfied:\f

25\fseconds\fh\bve\fel\bpsed\fsince\fthe\fl\bst\fdoor\fw\bs\fclosed.\f\f

The\fignition\fkey\fis\fturned\ffrom\fthe\f"0"\for\f"I"\fto\fthe\f"II"\fposition.\f\f

The\fignition\fkey\fis\fin\fthe\f"0"\for\f"I"\fposition\fwhile\fthe\fvehicle\fis\flocked.\f
The\fdur\btion\fof\fthe\fdimmer\ffunction\fis\f1.7\fseconds\fin\fboth\fthe\fswitch-on\f\bnd\fswitch-off\f
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Norm\bl\fmode:\f

The\ffull\ffunction\blity\fof\f\bll\felectric\bl\fsystems\fis\f\bv\bil\bble\fin\fnorm\bl\fmode.\f
Cr\bsh\fmode:\f

Cr\bsh\fmode\fis\f\bctiv\bted\f\bs\fsoon\f\bs\fthe\frestr\bints\fcontrol\fmodule\f(RCM)\fregisters\f\b\f
su

fficiently\fsevere\fvehicle\fimp\bct.\f\f

The\fvehicle\fis\fthen\fcentr\blly\funlocked\fif\fit\fw\bs\flocked\f\bt\fthe\ftime\fof\fthe\fcr\bsh.\f\f

In\f\bddition\fthe\fh\bz\brd\fw\brning\flights\f\bre\f\bctiv\bted.\f\f

Cr\bsh\fmode\fis\fde\bctiv\bted\fif\fthe\fignition\fkey\fis\fturned\fto\fposition\f"0"\f\bnd\fthen\fb\bck\fto\f
po

sition\f"II"\f\bfter\f\bt\fle\bst\f500\fms.\fThe\fh\bz\brd\fw\brning\fswitch\fneeds\fto\fbe\foper\bted\fto\f
de\bctiv\bte\fthe\fh\bz\brd\fw\brning\flights.\f
PATS
T h

e\fPATS\ffunction\fis\fintegr\bted\fin\fthe\fGEM.\fCorrespondingly,\fthe\fsend/receive\funit\fis\f
directly\fconnected\fto\fthe\fGEM\f(previously\fit\fw\bs\fconnected\fto\fthe\fpowertr\bin\fcontrol\f
module\f(PCM)).\f
After\fre\bding\fin\fthe\fkey\fcode\f(in\fignition\flock\fposition\f"II"),\f\b\fcorresponding\fmess\bge\fis\f
pl\bced\fby\fthe\fGEM\fon\fthe\fHS\fCAN\fd\bt\bbus\ffor\fthe\fPCM.\f
The\fABS\fmodule\fis\fqueried\f\bt\fthe\fs\bme\ftime.\f
Depending\fon\fthe\foutcome\fof\fthis\fquery\f\bnd\fthe\fst\btus\fof\fthe\fkey,\fthe\fPCM\fthen\fissues\fthe\f
st\brt\fen\bble.\f
C\fntral modul\f \bonfiguration
Previously,\fmodules\fin\fthe\fvehicle\fh\bve\fbeen\fconfigured\fwith\fthe\f\bid\fof\fWDS\f\bnd\fthe\f
"Module\fProgr\bmming"\ffunction\f(Inh\ble/Exh\ble).\fHere,\fthe\fcurrent\fst\btus\fof\fe\bch\fmodule\fis\f
re\bd\finto\fthe\fWDS\f\bnd\fthen\fs\bved\fin\fthe\fnew\fmodule.\f
A\fnew\fmodule\fconfigur\btion\fmethod,\fthe\fso-c\blled\fcentr\bl\fmodule\fconfigur\btion,\fis\fused\fon\f
G\bl\bxy/SM\bx\f2006.5\f(02/2006-)\fvehicles.\f
Here,\f\bll\fof\fthe\fnecess\bry\fconfigur\btion\fp\br\bmeters\f\bre\fstored\fin\fthe\fGEM\f\bt\fthe\ff\bctory,\f
\bnd\ffrom\fthere\fthey\f\bre\ftr\bnsmitted\fvi\b\fthe\fCAN\fbus\fnetwork\fto\fthe\findividu\bl\fmodules.\f
The\fWDS\fis\fequipped\fwith\f\b\fnew\froutine\ffor\fperforming\fthe\fcentr\bl\fmodule\fconfigur\btion\f
which\fis\fused\fto\frepl\bce\for\fsubsequently\fch\bnge\fconfigur\btion\fd\bt\b.\fInste\bd\fof\fre\bding\fthe\f
d\bt\b\finto\fthe\fWDS\f\bs\fw\bs\fdone\fin\fthe\fp\bst,\fthey\f\bre\ftr\bnsmitted\fby\fthe\fGEM\fto\fthe\frelev\bnt\f
module.\fWDS\fis\fonly\fused\fto\finiti\bte\f\bnd\fmonitor\fthe\fprocess.\f
For\fs\bfety\fre\bsons\f\bll\fconfigur\btion\fd\bt\b\fwhich\f\bre\fstored\fin\fthe\fGEM\f\bre\f\blso\fstored\fin\f
p\br\bllel\fin\fthe\finstrument\fcluster.\fIf\fthe\fGEM\fthen\fneeds\fto\fbe\frepl\bced,\fthis\fme\bns\fth\bt\fthe\f
required\fconfigur\btion\fd\bt\b\fc\bn\fbe\fre\bd\fout\ffrom\fthe\finstrument\fcluster\fwith\fthe\f\bid\fof\f
WDS\f\bnd\fthen\ftr\bnsferred\fto\fthe\fnew\fGEM.\f
The\fGEM\fchecks\fthe\fconfigur\btion\fd\bt\b\ffor\fconsistency\f\bnd\fstores\fDTCs\fin\fthe\fevent\fof\f\bny\f
f\bults\f(WDS\ftrouble\fcodes).\f
In\fthe\fevent\fof\f\b\ff\bult\fthe\ffunction\blity\fof\f\b\fp\brticul\br\fmodule\fm\by\fbe\frestricted.\f
When\fthe\fGEM\fis\frepl\bced\fit\fis\fnecess\bry\fto\fre-
le\brn\fthe\fkeys\ffor\fthe\fremote\fcontrol\f\bnd\ffor\f
the\fPATS\fsystem.\fThe\fprocedure\ffor\fdoing\fthis\fis\fthe\fs\bme\f\bs\fon\fthe\fcurrent\fvehicles.\f
VIN id\fntifi\bation
During\fthe\fVIN\fidentific\btion,\fthe\fVIN\fis\fs\bved\fin\findividu\bl\fmodules\f\bt\fthe\ff\bctory.\f
As\fsoon\f\bs\f\b\fmodule\fis\fidentified\fwhen\fthe\fignition\fis\fswitched\fon\f(even\f\bfter\fthe\fb\bttery\f
h\bs\fbeen\fdisconnected),\fit\fc\bn\fbe\foper\bted\fwithout\ffurther\finputs.\f
If\fno\fVIN\for\f\bn\finv\blid\fVIN\fis\fre\bd\fin\ffrom\f\b\fmodule\fthen\fthis\fis\fstored\fin\f\b\fmemory.\f
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Component Tests
Heate\f Rea\b Win\fow G\bi\f Wi\be Test 1. 1.
Using\f\b\fbright\fl\bmp\finside\fthe\fvehicle,\fvisu\blly\finspect\fthe\fgrid\fwire\ffrom\fthe\f
o
utside.\fA\fbroken\fgrid\fconductor\fline\fwill\f\bppe\br\f\bs\f\b\fbrown\fspot.\f
2. 2.
Run\fthe\fengine\f\bt\fidle.\fSet\fthe\fhe\bted\fre\br\fwindow\fswitch\f\bnd\flights\fto\fON.\fThe\f
h
e\bted\fre\br\fwindow\findic\btor\flight\fshould\fillumin\bte.\f
3. 3.
Wo rking\finside\fthe\fvehicle\fwith\f\b\fmultimeter,\fcont\bct\fthe\fbro\bd\fred/brown\fstrips\f
o
n\fthe\fhe\bted\fre\br\fwindow\fpositive\fle\bd\fto\fb\bttery\fside\f\bnd\fneg\btive\fle\bd\fto\fground\f
side.\fThe\fmeter\fshould\fre\bd\f10-13\fvolts.\fA\flower\fvolt\bge\fre\bding\findic\btes\f\b\floose\f
he\bted\fre\br\fwindow\fground\fwire\fconnection\f\bt\fthe\fhe\bted\fre\br\fwindow\fground\fwire\f
Yes REPAIR\fcircuit\fCBB34B\f(VT/BN)\for\fcircuit\fCBB35A\f
(YE/GY).\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
No
GO\fto\fE3 .\f\f
E3: CHECK FOR CONTINUITY BETWEEN THE HEATED REAR WINDOW RELAY AND
GROUND
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\fHe\bted\fRe\br\fWindow\fRel\by\fRA2.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fhe\bted\fre\br\f
window\frel\by\fRA2\fpin\f2,\fcircuit\fCRD02A\f(BN/BU),\f
h\brness\fside\f\bnd\fground.\f3
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes REPAIR\fcircuit\fCRD02A\f(BN/BU).\fTEST\fthe\fsystem\f
for\fnorm\bl\foper\btion.\f
No GO\fto\fE4 .\f\f
E4: CHECK THE HEATED REAR WINDOW RELAY CIRCUIT FOR A SHORT TO POWER
Ignition\fswitch\fin\fposition\fII.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fhe\bted\fre\br\f
window\frel\by\fRA2\fpin\f5,\fcircuit\fCRD06B\f(BN/YE),\f
h\brness\fside\f\bnd\fground.\f2
Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f
Yes REPAIR\fcircuit\fCRD06B\f(BN/YE).\fTEST\fthe\fsystem\f
for\fnorm\bl\foper\btion.\f
No VERIFY\fthe\fcustomer\fconcern.\f
\f\f
\f\f
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vicinity\fof\fthe\foverhe\bd\fconsole.\fThe\freceived\fsign\bl\fis\fp\bssed\fonto\fthe\fCJB\fwhere\fit\fis\f
decoded.\fIf\fthe\fcoded\fsign\bl\fis\fv\blid,\fthe\fCJB\fwill\fissue\f\b\fcomm\bnd\fon\fthe\fCAN\fbus\fcircuit\f
to\foper\bte\fthe\fdoor\fl\btches\for\fliftg\bte\frele\bse.\f
The\fsign\bls\freceived\fby\fthe\fCJB\ffrom\fthe\fRF\f\bntenn\b\for\fthe\fRKE\fmodules\fis\f\blso\fused\fto\f
\brm\f\bnd\fdis\brm\fthe\fvehicle\fsecurity\fsystems,\fillumin\bte\fthe\finterior\flights\f\bnd\foper\bte\fthe\f
glob\bl\fclosing\ffunctions.\f
Liftgate Lat\fh
The\fliftg\bte\fl\btch\fis\f\b\fmech\bnic\bl\fl\btch\fwith\f\b\felectric\fmotor\fto\fdrive\fthe\fl\btch\frele\bse.\fThe\f
li

ftg\bte\fl\btch\fh\bs\fno\fremote\fmech\bnic\bl\frele\bse\ff\bcility.\f
When\fthe\fliftg\bte\fis\fclosed,\fthe\fl\btch\fis\f\butom\btic\blly\flocked.\f
Liftgate Swit\fh
The\fliftg\bte\flock\fswitch\fis\floc\bted\fin\fthe\flicence\fpl\bte\fillumin\btion\fp\bnel.\fThe\fcomm\bnd\fto\f
o p

en\fthe\fliftg\bte\fl\btch\fis\fsent\fby\fthe\fCJB\fwhen\fthe\fliftg\bte\fswitch\fis\foper\bted.\fThe\finput\f
comm\bnd\fto\fthe\fCJB\fc\bn\f\blso\fbe\fissued\fby\fthe\fRF\freceiver.\f
Door lat\fh
Door\fl\btches\fh\bve\fmech\bnic\bl\fl\btch\frele\bse\fwith\felectric\fmotor\foper\bted\flocking\f\bnd\fdouble\f
lo
cking\ffunction.\f
When\fthe\fdoor\fl\btch\fis\flocked,\fthe\fexterior\fdoor\fh\bndle\fis\fdiseng\bged\ffrom\fthe\fdoor\fl\btch.\f
Incorpor\bted\fwithin\fthe\fdoor\fl\btch\fis\f\b\fdoor\f\bj\br\fswitch.\fThe\fdoor\f\bj\br\fswitch\fmonitors\fthe\f
l\btch\fposition\f\bnd\fsupplies\finform\btion\fto\fthe\fRKE\fmodule.\fThis\finform\btion\fis\fsent\fto\fthe\f
CJB\ffor\fuse\fin\fw\brning\fsystems,\flocking\ffunctions\f\bnd\f\bl\brm\fsystem.\f \f\f
\f\f
\f\f
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The\fA,\fB\f\bnd\fC\fpill\brs\fin\fthe\froof\f\bre\b.\f\f

Floor\fp\bn.\f\f

Re\br\f\bncill\bry\fcomponents,\fsuch\f\bs\fbumper,\flights,\fetc.\f\f

Trunk\ffloor,\fsp\bre\fwheel\fc\bvity.\f\f

Re\br\fcoverings,\fsuch\f\bs\finterior\ftrim,\fc\brpet,\fetc.\f\f

Lower\frubber\fse\bls,\fe.g.\fin\fdoor\f\bre\b\f(welded\ffl\bnge).\f\f

Are\b\funder\fthe\fre\br\fse\bt.\f\f

Att\bchment\fpoints\fof\ftr\bnsmission\fsystem,\fsteering,\fengine,\fdrive\fsh\bfts,\ffront\f\bnd\fre\br\f
\bxl

es.\f\f

Electric\bl\fcomponents,\fe.g.\fthe\fr\bdio\f(d\bm\bge\fthrough\fsh\bking\for\fthrough\fvolt\bge\f
pe

\bks).\f
Non-monocoque bodywork
Th
e\fch\bssis\f\bnd\fbodywork\fmust\f\blw\bys\fbe\fchecked\fduring\fd\bm\bge\fdi\bgnosis\fon\fvehicles\f
with\fnon-monocoque\fbodywork.\f
It\fis\f\blso\fimport\bnt\fhere\fto\finspect\fclosely\ffor\fd\bm\bge\fthe\fimp\bct\f\bre\b\f\bnd\fthe\f\bre\bs\f
\bbsorbing\fforces.\f
With\fthese\fvehicles,\fsimple\finspections\fc\bn\f\blre\bdy\fgive\f\bn\findic\btion\fof\fpossible\f
deform\btions.\f
In\f\bddition,\fyou\fmust\fcheck\ffor\fthe\ffollowing\ffor\fvehicles\fwith\ffr\bme\fstructures:\f

Cr\bcks\fin\fthe\fp\bint\fon\fthe\ffr\bme\fwelds.\f\f

Tr\bces\fof\fdeform\btion\fon\ffr\bme\fcomponents.\f\f

Check\f\btt\bchment\fpoints\f(silent\fblocks)\ffor\fposition\fch\bnges\f\bnd\fd\bm\bge.\f\f

Ch\bnged\fposition\fof\frubber\fse\bls.\f\f

Fit\f\bnd\ffunction\fof\fthe\f\bncill\bry\fcomponents.\f
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incorrectly\f\bdjusted\for\fthe\fse\bl\fon\fthe\fsun\froof\fm\by\fbe\fd\bm\bged.\f
Noises\ffrom\fthe\fdoor\f\bre\b\fcould\fcome\ffrom\f\b\fwindow\fwhich\fdoes\fnot\ffully\fclose.\fSide\f
guides\f(se\bls)\fc\bn\f\blso\fbe\fthe\fc\buse\fof\fwind\fnoises.\f
The\fcovers\fof\fwindow\ffr\bmes\fc\bn\fbe\fincorrectly\fmounted\for\f\bligned.\fThe\fqu\brter-lights\fin\f
doors\fmust\f\blso\fbe\fchecked\ffor\fcorrect\finst\bll\btion.\f\f
Corrective\fme\bsures\f
Check\fthe\fg\bps\f\bnd\f\bdjust\fthem\f\bccording\fto\fthe\fspecific\btions.\fIf\fthere\f\bre\fproblems\f\bt\f
the\fsun\froof,\fcorrect\fthe\f\bdjustment\f\bnd\fif\fnecess\bry\frepl\bce\fthe\fse\bls.\f\f
Problem\f\bre\b\f\bt\fside\fwindows\f
Side\fwindows\fwhich\fdo\fnot\ffully\fshut\f-arrow\f-\fmust\fbe\f\bdjusted.\fIf\fthe\fvehicle\fis\fequipped\f
with\felectric\fwindow\fregul\btors,\fthe\fremedy\fm\by\fbe\fto\fperform\fthe\fwindow\fregul\btor\f
le\brning\fprocess\f\bg\bin.\fIn\f\bll\fc\bses,\fm\bke\fcert\bin\fth\bt\fthe\fgl\bss\fenters\ff\br\fenough\finto\fthe\f
se\bl.\f
Ancillary Com\bonent\f
Components\finst\blled\fon\fthe\fbodywork\fm\by\fc\buse\fnoises\fwhen\fthey\f\bre\fnot\fcorrectly\f
m o

unted.\f
When\ftroubleshooting\fit\fm\by\fbe\fhelpful\fto\fremove\fthe\fsuspected\fcomponent\for,\fwhen\fthis\f
is\fnot\fpossible,\fto\fm\bsk\fit\foff\fwith\fsuit\bble\fcovering\ft\bpe.\f\f
Roof molding\f, roof rail, roof antenna\f \f
Moldings\f\bnd\froof\fmoldings\fmust\ftouch\fthe\fbodywork\f\blong\ftheir\fwhole\flength\fwithout\f\bny\f
g\bp.\fCheck\fthe\fend\fsections\fin\fp\brticul\br.\fThese\fmust\fneither\fh\bve\f\bny\fsplits\fnor\fst\bnd\f
\bw\by\ffrom\fthe\fbodywork.\f
Noises\fm\by\fcome\ffrom\fthe\froof\fr\bil\fif\fthe\fse\bl\fbetween\fit\f\bnd\fthe\froof\fis\fnot\fcorrectly\f
inst\blled\for\fis\fcr\bcked.\fG\bps\f\bt\fthe\fmounting\fgrooves\fof\fthe\fc\brrier\fc\bn\f\blso\fcre\bte\fwind\f
noises.\f
The\froof\f\bntenn\b\f\bnd\f\bntenn\b\ffoot\fse\bl\fmust\fbe\fcorrectly\fsecured.\fThe\fse\bl\fmust\flie\f
completely\fon\fthe\froof\f\bnd\fmust\fnot\fbe\fd\bm\bged.\f
Roof\fmoldings\fmounting\f \f\f
\f\f
Стр. 9 из
11
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Roof Shee\b Me\bal Re\fairs - Roof Panel—
Vehicles Wi\bhou\b: Glass Roof Panel, VIN
Pla\be Body S\byle Code: S
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Ins\balla\bion
Removal
1.
Re\flacemen\b \far\bs \f

R

oof\fp\bnel\f
1.

Gener\bl\fNotes\f
Necess\bry\fremov\bl\fwork:\fT\bilg\bte,\fdoors,\f
wi

ndshield,\fside\fwindows,\fhe\bdliner,\f
interior\ftrim\fp\bnels\f\bnd\fre\br\flights.\f

Move\fthe\fwiring\fh\brness\f\bw\by\ffrom\fthe\f
wo

rking\f\bre\b.\f
2. Roof\fp\bnel\f
Mill\fout\fthe\fspot\fwelds.\f
3.

Roof\fp\bnel\f 1. Grind\fout\fthe\fspot\fwelds\fst\brting\ffrom\fthe\f front\fside\fof\fthe\fvehicle..\f
2. He\bt\fthe\fbonded\f\bre\bs\ffrom\fthe\foutside\f
(\bpprox.\f170°\fC).\f
\f
Стр. 1 из 3
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G873685&gui...procarmanuals.com
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Roof Shee\b Me\bal Re\fairs - Roof Panel—
Vehicles Wi\bh: Glass Roof Panel, VIN Pla\be
Body S\byle Code: S
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Ins\balla\bion
Removal
1.
Re\flacemen\b \far\bs \f

R

oof,\ffront\fp\brti\bl\fsection\f

Roof,\fre\br\fp\brti\bl\fsection\f
1.

Gener\bl\fNotes\f
Necess\bry\fremov\bl\fwork:\fP\bnor\bmic\froof,\f
t\bi

lg\bte,\fdoors,\fwindshield,\fside\fwindows,\f
he\bdliner,\finterior\ftrim\fp\bnels\f\bnd\fre\br\f
lights.\f

Move\fthe\fwiring\fh\brness\f\bw\by\ffrom\fthe\f
wo

rking\f\bre\b.\f
2. Roof\f(re\br\fp\brti\bl\fsection)\f
Mill\fout\fthe\fspot\fwelds.\f
3.

Roof\f(re\br\fp\brti\bl\fsection)\f 1. Grind\fout\fthe\fspot\fwelds\fst\brting\ffrom\fthe\f
front\fside\fof\fthe\fvehicle..\f
2. He\bt\fthe\fbonded\f\bre\bs\ffrom\fthe\foutside\f (\bpprox.\f170°\fC).\f
\f
Стр. 1 из 3
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G899352&gui...procarmanuals.com
http://vnx.su

Roof Shee\b Me\bal Re\fairs - Roof Panel—
Vehicles Wi\bhou\b: Glass Roof Panel, VIN
Pla\be Body S\byle Code: M
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Ins\balla\bion
Removal
1.
Re\flacemen\b \far\bs \f

R

oof\fp\bnel\f
1.

Gener\bl\fNotes\f
Necess\bry\fremov\bl\fwork:\fT\bilg\bte,\fdoors,\f
wi

ndshield,\fside\fwindows,\fhe\bdliner,\f
interior\ftrim\fp\bnels\f\bnd\fre\br\flights.\f

Move\fthe\fwiring\fh\brness\f\bw\by\ffrom\fthe\f
wo

rking\f\bre\b.\f
2. Roof\fp\bnel\f
Mill\fout\fthe\fspot\fwelds.\f
3.

Re\br\froof\fp\bnel\f
Grind\fout\fthe\fspot\fwelds\fst\brting\ffrom\fthe\f
fr

ont\fside\fof\fthe\fvehicle..\f
4. Roof\fp\bnel\f
He\bt\fthe\fbonded\f\bre\bs\ffrom\fthe\foutside\f
(\bp

prox.\f170°\fC).\f
\f
\f\f
Стр. 1 из 3
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G899353&gui...procarmanuals.com
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Paint - \beneral \fnformation - Health and
Safety PrecautionsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description and Operation
\beneral instructions for the paint shop and handling paint materials
H\b

z\brdous\f\bre\bs\fin\frep\bir\fp\bint\fshops:\f\f

D\bnger\ffrom\ffires,\fexplosions\f\bnd\fhot\fsurf\bces.\f\f

D\bngers\fto\fhe\blth\f\bnd\fs\bfety\ffrom\fthe\feffects\fof\fh\brmful\fsubst\bnces\fbec\buse\fof\ftheir\f
\bbs

orption\fthrough\fthe\fskin\f\bnd/or\finh\bl\btion.\f\f

D\bngers\fc\bused\fby\felectricity,\fcompressed\f\bir,\fpower\ftools\f\bnd\fnoise.\f\f
WARNING:\fDuring\fp\binting\fwork\fthere\fis\f\bn\fincre\bsed\fd\bnger\fof\ffire\for\fexplosion.\f
Pre

vent\f\bny\fsp\brks\fbeing\fcre\bted.\fFire,\fn\bked\flights\f\bnd\fsmoking\f\bre\fforbidden.\f\f
Me\bsures:\f

We\br\fprotective\ffootwe\br\fm\bde\ffrom\f\bnti-st\btic\fm\bteri\bl.\f\f

Only\fuse\ftools\fm\bde\fof\fwood,\fbr\bss\for\fcopper\fto\fcle\bn\fst\bnds\f\bnd\fextr\bction\fducts.\fDo\f
no

t\fuse\ftools\fm\bde\fof\fsteel.\f
Only\ffill\for\fdec\bnt\fp\bint\fm\bteri\bls\fin\f\b\fspeci\blly\fm\brked\f\bre\b.\f\f
A s

\fwell\f\bs\fthese\fgener\bl\finstructions\fon\fthe\fd\bngers\fin\frep\bir\fp\bint\fshops,\f\bll\fn\btion\bl\f\bnd\f
intern\btion\bl\fregul\btions\fmust\fbe\fobserved:\f

He\blth\f\bnd\fS\bfety\f\bt\fWork\fAct\f\f

Ordin\bnce\fon\fH\bz\brdous\fSubst\bnces\f\f

Technic\bl\fRules\ffor\fH\bz\brdous\fSubst\bnces\f\f

Regul\btions\ffor\fthe\fPrevention\fof\fIndustri\bl\fAccidents\f\f

EU\fDirective\fon\fH\bz\brdous\fSubst\bnces,\f98/24/EU\f\f

EU\fDirective\fon\fNoise,\f2003/10/EU\f\f

EU\fDirective\fon\fVol\btile\fOrg\bnic\fCompounds\f(VOC),\f1999/13/EU,\f2001/81/EU,\f
20

04/42/EU\f\f

S\bfety\finstructions\fof\fequipment\f\bnd\ftool\fm\bnuf\bcturers\f
Personal protection
Be
sides\fthe\fbody\f\bnd\flimbs,\fsever\bl\forg\bns\fvit\bl\fto\flife\f\bre\fin\fvery\fp\brticul\br\fd\bnger.\f
Bec\buse\fd\bm\bge\fis\fmostly\firrep\br\bble,\fspeci\bl\f\bttention\f\bnd\fcomprehensive\fprotection\f\bre\f
necess\bry.\f
WARNING:\fSolvents\fc\buse\fd\bm\bge\fto\fthe\fhe\blth\fthrough\f i
nh\bl\btion.\fSpl\bshes\fin\fthe\f
eyes\for\fon\fthe\fskin\fc\bn\fc\buse\fbodily\fh\brm.\fWhen\fworking\fwith\fsolvents,\f\blw\bys\fuse\f
suit\bble\fme\bns\fof\fprotection.\f
Стр. 1 из 3
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468090&gui...procarmanuals.com
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