torque FORD S-MAX 2006 Service Workshop Manual

Vehicles\fwith\f2.5L\fengine\f
All\fvehicles\f
2.
NOTE:\fM\bke\fsure\fth\bt\fnew\fcomponents\f\bre\f
in

st\blled.\f
Torque:\b \f
6\f
Nm
\f
25\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
3. Torque:\b 40\fNm\f
4. \f\f 1.Torque:\b 10\fNm
\f
2. Torque:\b 25\fNm
\f
3. Torque:\b 25\fNm
\f
5. Special\bTool(\f):\b 204-609\f
6. Sp

ecial\bTool(\f):\b 204-605\f
7. WARNING:\fM\bke\fsure\fth\bt\f\b\fnew\fbolt\fis\f
i n

st\blled.\f
Using\fthe\fh\blfsh\bft\fbolt,\fconnect\fthe\fh\blfsh\bft\fto\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Vehicles\fwith\fhigh\fintensity\fdisch\brge\fhe\bdl\bmps\f
All\fvehicles\fthe\fwheel\fhub.\f
T
o

rque:\b 20\fNm
\f
8. Special\bTool(\f):\b 204-349\f
Tor

que:\b 100\fNm
\f
9. If\fequipped.\f Torque:\b 8\fNm
\f
10. Torque:\b 200\fNm
\f
11. If\fequipped.\f
12. Torque:\b \f
45\fNm
\f
80
°\f
St\bge\f1:\f
St\bge\f2:\f
\f\f
\f\f
\f\f
\f\f
\f\f
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to\fthe\fMAX\fm\brk\fif\flow\for\fempty.\f
2. 2.
Observe\fthe\fbr\bke\ffluid\flevel\fin\fthe\fbr\bke\ffluid\freservoir.\fIf\f\bfter\fsever\bl\fbr\bke\f
\b
pplic\btions,\fthe\fbr\bke\ffluid\flevel\frem\bins\fthe\fs\bme,\fme\bsure\fthe\fwheel\fturning\f
torque\frequired\fto\frot\bte\fthe\fwheels\fwith\fre\brw\brd\fwith\fbr\bkes\f\bpplied\f\bs\ffollows:\f
Pl\bce\fthe\ftr\bnsmission\fin\fNEUTRAL\f\bnd\fr\bise\f\bnd\fsupport\fthe\fvehicle.\fREFER\fto\fSection\f \f
100

-02\fJ\bcking\f\bnd\fLifting .\f
Wit

h\fthe\f\bid\fof\f\bnother\ftechnici\bn,\foper\bte\fthe\fbr\bkes\fwith\f\b\fminimum\fof\f445N\f(100\flb)\f
\bnd\fhold\ffor\f\bpproxim\btely\f15\fseconds.\fWith\fthe\fbr\bkes\fstill\f\bpplied,\fexert\ftorque\fon\fthe\f
front\fwheels\fto\f10.1\fNm\f(75\flbf.ft).\fIf\feither\fwheel\frot\btes,\finst\bll\f\b\fnew\fbr\bke\fm\bster\f
cylinder.\f
Non\fPressure Leaks
Any\fempty\fbr\bke\ffluid\freservoir\fcondition\fm\by\fbe\fthe\fresult\fof\ftwo\ftypes\fof\fnon-pressure\f
e x

tern\bl\fle\bks.\f
Type\f1:\fAn\fextern\bl\fle\bk\fm\by\foccur\f\bt\fthe\fbr\bke\ffluid\freservoir\fc\bp\fbec\buse\fof\fincorrect\f
positioning\fof\fthe\fg\bsket\f\bnd\fc\bp.\f
Reposition\fthe\fg\bsket\f\bnd\fc\bp.\f
Type\f2:\fAn\fextern\bl\fle\bk\fm\by\foccur\f\bt\fthe\fbr\bke\ffluid\freservoir\fmounting\fse\bls.\fRep\bir\fsuch\f
\b\fle\bk\fby\finst\blling\fnew\fse\bls.\f
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Front D\bsc Br\fke - Br\fke P\fdsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Remov\fl \fnd Inst\fll\ft\bon
Spec\b\fl Tool(s)
M\ft

er\b\fls
Remov\fl
N O

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Vehicles\fwith\f2.5L\fengine\for\f2.2L\fdiesel\fengine\f
Al

l\fexcept\fvehicles\fwith\f2.5L\fengine\for\f2.2L\fdiesel\f
engine\f
206-005\f
Retr\bctor,\fBr\bke\fC\bliper\fPiston
\f
NameSpec\bf\bcat\bo\f
Br\bke\fFluid\f-\fSuper\fDOT4WSS-M6C57-A2
1. Refer\fto:\fBr\bke\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pre

c\butions \f(100-00\fGener\bl\fInform\btion,\f
Des

cription\f\bnd\fOper\btion).\f
2. Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir

es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. \f
4. WARNING:\fThe\fbr\bke\fc\bliper\fhousing\f
T o

rx\fbolts\fmust\fnot\fbe\fremoved.\f
CAUTION:\fM\bke\fsure\fth\bt\fno\flo\bd\fis\f
pl\bced\fon\fthe\fbr\bke\fhose.\f\f Torque:\b 28\fNm
\f
5. \f
\f
\f\f
\f\f
\f\f
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All\fvehicles\f
Inst\fll\ft\bon All\fexcept\fvehicles\fwith\f2.5L\fengine\for\f2.2L\fdiesel\f
en

gine\f
6.
CAUTION:\fM\bke\fsure\fth\bt\fno\flo\bd\fis\f
p l

\bced\fon\fthe\fbr\bke\fhose.\f\f
Torque:\b 28\fNm
\f
7.NOTE:\fNote\fthe\fposition\fof\fthe\fbr\bke\fp\bds\fto\f
\bi
d\finst\bll\btion.\f
8. Spec\fal\bTool(s):\b 2
06-005\f
1. CAUTION:\fM\bke\fsure\fth\bt\fthe\fm\bting\f
f \b

ces\f\bre\fcle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl\f
\bnd\fth\bt\fno\fgre\bse\fis\f\bpplied\fto\fthe\fbr\bke\f
p\bd\fguides.\f To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. \f
\f\f
\f\f
\f\f
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Front D\bsc Br\fke - Br\fke C\fl\bperS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Remov\fl \fnd Inst\fll\ft\bon
Gener\fl Equ\bpment
Remov\fl
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Vehicles\fwith\f2.5L\fengine\for\f2.2L\fdiesel\fengine\f
A l

l\fexcept\fvehicles\fwith\f2.5L\fengine\for\f2.2L\fdiesel\f
engine\f
Hose\fcl\bmp(s)
1. Refer\fto:\fHe\blth\f\bnd\fS\bfety\fPrec\butions\f(100-00\f
Gen

er\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).
\f
2. Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir
es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f
\b r

e\fse\bled.\f
General \bqui\fment: Ho
se\fcl\bmp(s)\f
Loo
sen: 90
°\f
4. \f
5. WARNING:\fThe\fbr\bke\fc\bliper\fhousing\f
T o

rx\fbolts\fmust\fnot\fbe\fremoved.\f
CAUTION:\fM\bke\fsure\fth\bt\fno\flo\bd\fis\f
pl\bced\fon\fthe\fbr\bke\fhose.\f\f Torque: 28\fNm
\f
6. \f
\f\f
\f\f
\f\f
\f\f
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All\fvehicles\f
Inst\fll\ft\bon All\fexcept\fvehicles\fwith\f2.5L\fengine\for\f2.2L\fdiesel\f
en

gine\f
7.
CAUTION:\fM\bke\fsure\fth\bt\fno\flo\bd\fis\f
p l

\bced\fon\fthe\fbr\bke\fhose.\f\f
Torque: 28\fNm
\f
8.NOTE:\fNote\fthe\fposition\fof\fthe\fbr\bke\fp\bds\fto\f
\bi
d\finst\bll\btion.\f
9. Torque: 1
8\fNm\f
1. CAUTION:\fM\bke\fsure\fth\bt\fthe\fm\bting\f
f \b

ces\f\bre\fcle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl\f
\bnd\fth\bt\fno\fgre\bse\fis\f\bpplied\fto\fthe\fbr\bke\f
p\bd\fguides.\f To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. \f
\f
\f\f
\f\f
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Rear Di\bc Brake \f Brake Pad\bS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and In\btallation
Special Tool(\b)
Mat

erial\b
Removal
N O

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
206-012\f
Retr\bctor,\fRe\br\fBr\bke\fC\bliper\fPiston
\f
NameSpec\bf\bcat\bo\f
Br\bke\fFluid\f-\fSuper\fDOT4WSS-M6C57-A2
1. Refer\fto:\fBr\bke\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pre

c\butions \f(100-00\fGener\bl\fInform\btion,\f
Des

cription\f\bnd\fOper\btion).\f
2. Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir

es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. \f
4. WARNING:\fM\bke\fsure\fth\bt\fno\flo\bd\fis\f
p l

\bced\fon\fthe\fbr\bke\fhose.\f
Torque:\b 35\fNm
\f
5.NOTE:\fNote\fthe\fposition\fof\fe\bch\fcomponent\f
be
fore\fremov\bl.\f
1. Br\bke\fp\bd\floc\bting\fspring\f(rubber\fco\bted).
\f
2. Br\bke\fp\bd\floc\bting\fspring.\f
6. Spec\fal\bTool(s):\b 206-012\f
\f
\f\f
\f\f
\f\f
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Rear Di\bc Brake \f Brake Pad\b—Vehicle\b
With: Electronic Parking Brake (EPB)S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and In\btallation
Material\b
Removal
CA
UTION:\fRefer\fto:\f Br\bke\fSystem\fHe\blth\f\bnd\fS\bfety\fPrec\butions \f(100-00\fGener\bl\f
Inf

orm\btion,\fDescription\f\bnd\fOper\btion).\f
NOTE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst\bll\btion\fdet\bils.\f
In\btallation
NameSpec\bf\bcat\bo\f
Br\bke\fFluid\f-\fSuper\fDOT4WSS-M6C57-A2
1. Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir
es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Activ\bte\fthe\felectronic\fp\brking\fbr\bke\fc\bliper\f \bctu\btor\fservice\fmode.\f
Refer\fto:\f Electronic\fP\brking\fBr\bke\f(EPB)\fRele\bse\f
Usi

ng\fthe\fVehicle\fSystems \f(206-05\fP\brking\f
Br\b

ke\f\bnd\fActu\btion,\fGener\bl\fProcedures).\f
3. \f
4. WARNING:\fM\bke\fsure\fth\bt\fno\flo\bd\fis\f
p l

\bced\fon\fthe\fbr\bke\fhose.\f
Torque:\b 35\fNm
\f
5.NOTE:\fNote\fthe\fposition\fof\fe\bch\fcomponent\f
be
fore\fremov\bl.\f
1. CAUTIONS:\f
\f\f
\f\f
\f\f
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Rear Di\bc Brake \f Brake CaliperS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and In\btallation
Material\b
Gen

eral Equipment
Removal CA
UTION:\fRefer\fto:\f Br\bke\fSystem\fHe\blth\f\bnd\fS\bfety\fPrec\butions \f(100-00\fGener\bl\f
In f

orm\btion,\fDescription\f\bnd\fOper\btion).\f
NOTE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst\bll\btion\fdet\bils.\f
NameSpec\bf\bcat\bo\f
Br\bke\fFluid\f-\fSuper\fDOT4WSS-M6C57-A2
Hose\fcl\bmp(s)
1. Remove\fthe\fwheel\f\bnd\ftire.\f\f
Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir

es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. \f\f 1.General \bqui\fment: Hose\fcl\bmp(s)\f
2. To

rque: 18\fNm
\f
3. Torque: 35\fNm
\f
4. CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f
\br

e\fse\bled.\f
5. NOTE:\fNote\fthe\fposition\fof\fthe\fbr\bke\fp\bds\fto\f
\bi
d\finst\bll\btion.\f
\f\f
\f\f
\f\f
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