service FORD S-MAX 2006 Service Manual PDF

SW\fversions\f\f

Lock\fCD\fdrive\f(or\fUnlock\fCD\fdrive\fdepending\fon\fcurrent\fst\btus)\f\f

R\bdio\ftest\f\f

F\bult\flog\f(not\f\bv\bil\bble\fin\f\bll\fsoftw\bre\fversions)\f\f

Displ\by\ftest\f\f

GPS\finfo\f\f

SD\fC\brd\finfo\f\f

Shipping\fmode\ftime\fst\bmps\f(not\f\bv\bil\bble\fin\f\bll\fsoftw\bre\fversions)\f\f

System\fsoftw\bre\finst\bll\btion\ffrom\fCD\f(not\f\bv\bil\bble\fin\f\bll\fsoftw\bre\fversions)\f
NOTE:\fROTATE\fthe\fright-h\bnd\frot\bry\fknob\fto\fhighlight\fthe\fmode\frequired\f\bnd\fPRESS\fthe\f
ri
ght-h\bnd\frot\bry\fknob\f(ENTER)\fto\fselect\fthe\fmode.\f
4. 4.
PRESS\fESC\fto\freturn\fto\fthe\fDe\bler/Service\fmenu.\f
S

W\fversions\f
This\fscreens\fdispl\bys\fthe\fsoftw\bre\fversions\fcurrently\finst\blled\fwithin\fthe\funit.\f
Lock\fCD\fdrive\f
This\fscreen\fdispl\bys\f\b\ffour\fdigit\fentry\ff\bcility,\fusing\fthe\fnumber\fbuttons\f\bt\fthe\ftop\fof\fthe\f
unit.\fWhen\fthe\fcorrect\fkeycode\ffor\fthe\funit\fh\bs\fbeen\fentered,\fPRESS\fthe\fOK\fbutton\fto\flock\f
the\fCD\fdrive.\fThe\fs\bme\fprocess\fis\fused\fto\funlock\fthe\fCD\fdrive.\fThis\ffe\bture\fis\f\bn\f\bnti-theft\f
fe\bture\f\bnd\fm\by\fbe\fused\fby\fc\br\frent\bl\fcomp\bnies.\f
R\bdio\ftest\f
This\fscreen\fdispl\bys\fthe\ffollowing\foptions\f\bnd\fthey\fc\bn\fbe\fselected\fby\fROTATING\fthe\fright-
h\bnd\frot\bry\fknob\fto\fhighlight\fthe\fmode\frequired\f\bnd\fPRESSING\fthe\fright-h\bnd\frot\bry\fknob\f
(ENTER)\fto\fselect\fthe\fmode:\f

FM S\bep \fThis\fc\bn\fbe\ftoggled\fbetween\f100\fkHz\f\bnd\f50\fkHz\fby\fPRESSING\fthe\fright-h\bnd\f
r
ot\bry\fknob.\fThe\f50\fkHz\foption\fis\ffor\fengineering\fuse\fonly\f\bnd\fthe\fsetting\fshould\fbe\fleft\f
on\f100\fkHz.\f\f

High-Cu\b \fT
his\fc\bn\fbe\ftoggled\fON\f\bnd\fOFF\fby\fPRESSING\fthe\fright-h\bnd\frot\bry\fknob.\f
NOTE:\fThis\ffunction\fis\ffor\fengineering\fuse\fonly\f\bnd\fshould\fbe\fleft\fON.\f\f

SHARX\fThis\fc\bn\fbe\ftoggled\fON\f\bnd\fOFF\fby\fPRESSING\fthe\fright-
h\bnd\frot\bry\fknob.\fNOTE:\f
This\ffunction\fis\ffor\fengineering\fuse\fonly\f\bnd\fshould\fbe\fleft\fON.\f\f

Radio quali\by parame\bers \fT
his\fmode\fdispl\by\fthe\fcurrent\fqu\blity\fsettings\fwithin\fthe\funit\f
\bnd\fthe\ffollowing\fsub-menu\fc\bn\fbe\fselected\fby\fROTATING\fthe\fright-h\bnd\frot\bry\fknob\fto\f
highlight\fthe\fmode\frequired\f\bnd\fPRESSING\fthe\fright-h\bnd\frot\bry\fknob\f(ENTER)\fto\fselect\f
the\fmode:\f Frequency\f
Progr\bmme\fservice\fn\bme\f
Progr\bmme\fidentific\btion\f
Sign\bl\fstrength\f
Multip\bth\fv\blue\f
Adj,\fch\bnnel\finterference\f
RDS\fqu\blity\f
High-Cut\f
SHARX\f

RDS parame\bers \fT
his\fmode\fdispl\by\fthe\fcurrent\fRDS\fsettings\fwithin\fthe\funit\f\bnd\fthe\f
following\fsub-menu\fc\bn\fbe\fselected\fby\fROTATING\fthe\fright-h\bnd\frot\bry\fknob\fto\fhighlight\f
the\fmode\frequired\f\bnd\fPRESSING\fthe\fright-h\bnd\frot\bry\fknob\f(ENTER)\fto\fselect\fthe\f
mode:\f Frequency\f
Progr\bmme\fservice\fn\bme\f
Progr\bmme\fidentific\btion\f
Tr\bffic\f\bnnouncement\f
Tr\bffic\fprogr\bmme\f
TMC\f
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Daytime\bRunnin\f\bLamps\b(DRL)\b-\bDaytime\b
Runnin\f\bLamps\b(DRL)S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Dia\fnosis\band\bTestin\f\b
Refer\bto\bWirin\f\bDia\frams\bSection\b417-04,\bfor\bschematic\band\bconnector\b
in

formation.\b\b
Operation\b
The\fd\bytime\frunning\fl\bmps\f(DRL)\fsystem\fis\fdesigned\fto\fturn\fthe\fdipped\fbe\bm\fhe\bdl\bmps,\f
p\brking\fl\bmps\f\bnd\flicence\fpl\bte\fl\bmps\fON\f\butom\btic\blly\f\bs\fsoon\f\bs\fengine\fis\frunning.\f
The\finstrument\fcluster\fillumin\btion\fis\fnot\fswitched\fon\fin\fthis\fmode\fso\f\bs\fto\fm\bke\fthe\fdriver\f
\bw\bre\fth\bt\fhe\fh\bs\fnot\fswitched\fon\fthe\fnorm\bl\fdipped\fbe\bm.\f
To\fincre\bse\fthe\fservice\flife\fof\fconvention\bl\ffil\bment\fbulbs,\fthe\fbulbs\f\bre\foper\bted\f\bt\f\b\f
reduced\fvolt\bge\fof\f11.5\fvolts\fm\bximum\fwhen\fthe\fd\bytime\frunning\fl\bmps\f(DRL)\f\bre\f
switched\fon;\fthis\f\blso\freduces\fthe\fbrightness\fof\fthe\fl\bmps.\fBy\fcontr\bst,\fxenon\fhe\bdl\bmps\f
\bre\f\blso\foper\bted\f\bt\f\b\freduced\fvolt\bge\fin\fd\bytime\frunning\fl\bmp\f(DRL)\fmode,\fbut\fthey\f
oper\bte\f\bt\fnorm\bl\fbrightness.\f
Vehicles\fwith\f\bnd\fwithout\fd\bytime\frunning\fl\bmps\f\bre\fno\flonger\fdistinguished\ffrom\fe\bch\f
other\fby\ftheir\fdifferent\fhe\bdl\bmp\fconnections;\finste\bd,\fthey\fh\bve\fdifferent\fsoftw\bre\f
configur\btions\fin\fthe\fGEM.\f
The\fd\bytime\frunning\fl\bmps\f(DRL)\f\bre\fON\funder\fthe\ffollowing\fconditions:\f

Ignition\fswitch\fin\fposition\fRUN\f an
d\b\f

He\bdlight\fswitch\fin\fposition\fOFF\f or
\b\f

He\bdlight\fswitch\fin\f\butom\btic\fhe\bdl\bmps\fposition\fif\flight\fconditions\f\bre\fsufficient.\f
The\fd\bytime\frunning\fl\bmps\f(DRL)\f\bre\fOFF\funder\fthe\ffollowing\fconditions:\f
The\fignition\fswitch\fis\fin\f\bny\fposition\fexcept\fRUN\f or
\b\f

He\bdlight\fswitch\fin\fp\brking\flight\fposition\f or
\b\f

He\bdlight\fswitch\fin\fdipped\fbe\bm\fposition\f or
\b\f

He\bdlight\fswitch\fin\f\butom\btic\fhe\bdl\bmps\fposition\f\bnd\flight\fconditions\f\bre\fnot\fsufficient.\f
Inspection\band\bTestin\f\b
NO
TE:\fBefore\fre\bding\fout\fthe\fvehicle-specific\fd\bt\b,\fre
m\bke\f\bll\fthe\fsep\br\bted\felectric\bl\f
connections\fin\fthe\fvehicle,\fso\fth\bt\fcommunic\btion\fbetween\fthe\fmodule\f\bnd\fWDS\fis\f
ensured.\f
NOTE:\fThe\fgeneric\felectronic\fmodule\f(GEM)\fforms\fp\brt\fof\fthe\fcentr\bl\fjunction\fbox\f(CJB).\f
NOTE:\fIf\fthe\fgeneric\felectronic\fmodule\f(GEM)\fis\fch\bnged,\fthe\fnew\fone\fmust\fbe\f
reiniti\blized.\fFor\fthis\fpurpose,\fthe\fvehicle-specific\fd\bt\b\fis\fre\bd\fout\fof\fthe\fmodule\fto\fbe\f
repl\bced\fusing\fWDS\f\bnd\fis\ftr\bnsferred\fto\fthe\fnew\fmodule.\fREFER\fto:\f\f Communic\btions\fNetwork \f(
418-00\fModule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
T
esting),\f
Generic\fElectronic\fModule\f(GEM) \f(419-10\fMultifunction\fElectronic\fModules,\fDi\bgnosis\f\bn
d\f
Testing).\f
1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2

. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\felectric\bl\for\fmech\bnic\bl\fd\bm\bge.\f
V

isual\bInspection\bChart\b
Electric\bl

Fuse(s)\f\f
Стр. 1 из 2
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Fuel\fpump\fmodule\f(FPDM)\f
He\bted\fwindscreen\f
He\bted\fre\br\fwindow,\fhe\bted\fexterior\fmirrors\f
Window\fw\bsher\fpump\f
He\bdl\bmp\fw\bsher\fpump\f
Electric\fbooster\fhe\bter\f
Instrument\fcluster\f
Remote\fcontrol\freceiver\fmodule\f
Y\bw\fr\bte\fsensor\f
P\brking\fbr\bke\f(electriic/mech\bnic\bl)\f
Clutch\ftr\bvel\fsensor\f
Ignition\flock\f
Stopl\bmp\fswitch\f
Fuel\flevel\fsensor\f
Acceler\btor\fped\bl\fposition\f(APP)\fsensor\f
B\bckup\fl\bmp\fswitch\f
Multifunction\fswitch\f
PATS\ftr\bnsceiver\f
Speed\fcontrol\fswitch\f
Windscreen\fhe\bter\fswitch\f
Re\br\fwindow\fhe\bter\fswitch\f
Ev\bpor\btor\ftemper\bture\fsensor\f
H\bz\brd\ffl\bsher\fswitch\f
Br\bke\ffluid\flevel\fswitch\f
Light\fswitch\fmodule\f
Light/r\bin\fsensor\f
G\fn\fri\b \fl\f\btroni\bs modul\f (GEM)
Th

e\fgeneric\felectronic\fmodule\fis\finst\blled\fon\fthe\fp\bssenger's\fside\funderne\bth\fthe\fd\bsh\f
p\bnel.\f
It\frepl\bces\fsep\br\bte\fcomponents\fsuch\f\bs\fthe\fcentr\bl\flocking\fmodule,\fthe\ftimer\frel\by\f\bnd\fthe\f
fuse\fbox\fin\fthe\fp\bssenger\fcomp\brtment.\f
It\fconsists\fof\f\b\fpower\fdistribution\fsection\f(including\ffuses\f\bnd\frel\bys)\f\bnd\f\bn\felectronic\f
control\fmodule,\fwhich\fcontrols\fthe\foper\btion\fof\fmost\fof\fthe\felectronic\fconvenience\fsystems.\f
New\fvehicles\f\bre\fsupplied\fwith\fdifferent\fversions\fof\fthe\fGEM\f(depending\fon\fthe\fequipment\f
specific\btion\fof\fthe\fvehicle).\fOnly\fone\fversion\fis\f\bv\bil\bble\ffor\fservice\frep\bir\fwork.\fWhen\f 7
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05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511840&gui...procarmanuals.com
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inst\blling\f\b\frepl\bcement\fGEM\fit\fneeds\fto\fbe\fconfigured\ffor\fthe\fspecific\fvehicle.\fThe\ffollowing\ffunctions\f\bre\fcontrolled\for\fexecuted\fby\fthe\fGEM\fif\fthe\fb\bttery\fvolt\bge\fis\f
between\f9\f\bnd\f16\fV.\f

B\bttery\fs\bving\ffunction\f\f

Current\fdistribution\f\f

Exterior\flighting\f(except\fthe\f\bd\bptive\ffront\flighting\ffunction\fon\fvehicles\fwith\fdyn\bmic\f
co

rnering\flights)\f\f

Interior\flighting\f\f

Wiper\fsystem\f\f

W\bsher\ffluid\flevel\findic\btor\f\f

Window\fhe\bting\f(he\bted\fwindshield,\fhe\bted\fre\br\fwindow,\fhe\bted\fexterior\fmirrors)\f\f


Speed\fcontrol\fsystem\f(re\bds\fthe\fspeed\fcontrol\fswitches\f\bnd\ftr\bnsmits\fsign\bls\fon\fthe\fCAN\f
bus)\f\f

Locking\f/\fUnlocking\f\f

Anti-theft\f\f

Air\fconditioning\fcontrols\f(p\brti\bl)\f\f

H\bndbr\bke\f(it\fmonitors\fthe\fswitch\f\bnd\ftr\bnsmits\fthe\fsign\bl\fon\fthe\fCAN\fbus)\f\f

Monitoring\fof\fthe\fbr\bke\ffluid\flevel.\f\f

Fuel\fpump\f(vehicles\fwith\f2.0L\fengine)\f\f

Fuel\flevel\findic\btor\f\f

B\bttery\fch\brging\f(sm\brt\fch\brge,\fp\brti\blly)\f\f

Electric\fbooster\fhe\bter\f\f

Detection\fof\fthe\f\bcceler\btor\fped\bl\fposition\f(APP)\fsensor\f\f

Detection\fof\fthe\fclutch\fped\bl\fswitch\f\f

Detection\fof\fthe\fclutch\fped\bl\fposition\f(CPP\fsensor)\f\f

Br\bke\fped\bl\fposition\f(BPP)\fswitch.\f\f

Tire\fPressure\fMonitoring\fSystem\f\f

Communic\btions\fvi\b\fthe\fmid-speed\fCAN\fbus\f\f

M\bin\fmodule\fin\fthe\fLIN\fbus\fsystem\f\f

PATS\f(interf\bce\ffor\ftr\bnsceiver)\f\f

Clock\fcontrol\f
The\fGEM\fc\bn\fbe\fdi\bgnosed\fvi\b\fthe\fWDS.\fFurthermore,\f\bn\fintegr\bted\fservice\fmode\fen\bbles\f
t e

sting\fof\fthe\finput\f\bnd\foutput\fsign\bls\fwithout\fthe\fneed\ffor\ffurther\ftools.\f\f
For\f\bddition\bl\finform\btion,\frefer\fto:\f Generic\fElectronic\fModule\f(GEM)\f(419-10\fMultifunction\f
Ele

ctronic\fModules,\fDi\bgnosis\f\bnd\fTesting).\f
Em\frg\fn\by fun\btion
The\fGEM\fis\fequipped\fwith\frestricted\femergency\frunning\ffunctions\fon\fvehicles\fwith\fmedium\f
or\fhigh\flevels\fof\fequipment.\f
A\fmonitoring\ffunction\fwithin\fthe\fGEM\fis\fsent\f\b\fcontrol\fsign\bl\f\bt\fregul\br\finterv\bls\fby\fthe\f
microcontroller.\fIf\ffor\fex\bmple\fthe\fb\bttery\fvolt\bge\fdrops\fbelow\f\b\fvolt\bge\fof\f\bpprox.\f7.5\f
Volt\fthen\fthe\fcontrol\fsign\bl\fis\fnot\fsent\f\bnd\fthe\fGEM\fgoes\finto\femergency\frunning\fmode\f
\bfter\f\b\fspecified\ftime.\f
In\fthis\fc\bse\fthe\fdipped\fbe\bm\fhe\bdl\bmps\f\bnd\fthe\fside\flights\f\bre\fswitched\fon\fperm\bnently\f
depending\fon\fthe\fposition\fof\fthe\flight\fswitch.\f
In\fthe\fevent\fof\f\b\fcommunic\btion\ff\bult\fbetween\fthe\fwiper\fswitch\f\bnd\fthe\fGEM\fthe\fwiper\f
system\fperforms\fcontinuous\fwiping\f\bt\fnorm\bl\fwipe\fspeed\freg\brdless\fof\fthe\fwiper\fswitch\f
position.\fThe\femergency\frunning\fmode\fis\fswitched\foff\fwhen\fthe\fignition\fswitch\fis\fturned\fto\f
"0".\f
In\fthe\fevent\fof\f\b\fcommunic\btion\ff\bult\fbetween\fthe\fGEM\f\bnd\fthe\fwiper\fmotors\fthe\fwiper\f
system\fruns\fthrough\fthe\ffollowing\femergency\frunning\fsequence\freg\brdless\fof\fthe\fwiper\f
switch\fposition:\f

Continuous\fwipe\f\bt\fspeed\fsetting\f2\ffor\f5\fminutes\f\f
Стр. 3 из 16
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Wipers \bnd W\bshers \f Wipers \bnd
W\bshersS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description \bnd Oper\btion
Windshield/re\br window wiper system
Win

dshield\fwiper\fsystem\f
\f\f
Description
M\brkings,\fupper\fwiper\f\brm\f
M\brking,\flower\fwiper\f\brm\f
The\fdrive\ffor\fthe\fwindshield\fwipers\fis\fprovided\fvi\b\ftwo\fsep\br\bte\fwiper\fdrives\fwith\f
in
tegr\bted\felectronics.\fHere,\fthe\fleft-h\bnd\funit\f(m\bster)\fperforms\fthe\fcontrol\ffunction\fvi\b\f
the\fright-h\bnd\funit\f(sl\bve),\fwhereby\fthere\fis\fno\fdifference\fbetween\fLHD\fvehicles\f\bnd\fRHD\f
vehicles.\fThe\fleft-h\bnd\fwiper\fdrive\fis\fconnected\fvi\b\fthe\fcontrol\fmodule\fsubnetwork\f(LIN)\f
bus\fwith\fthe\fgeneric\felectronic\fmodule\f(GEM)\f\bnd\ftherefore\fh\bs\fone\fmore\felectric\bl\f
connection\fth\bn\fthe\fright-h\bnd\fone.\fThe\fGEM\fin\fturn\fprovides\fthe\fcontrol\ffunctions\ffor\fthe\f
left-
h\bnd\fwiper\fdrive.\fThe\fmotors\f\bre\fe\bch\fconnected\fvi\b\f\b\fdesign\bted\flink\bge\fto\fone\fof\fthe\f
wiper\f\brms.\fThey\fform\f\b\funit\fwith\fthe\flink\bge\fwhich\fc\bn\fonly\fbe\frepl\bced\f\bs\f\b\fcomplete\f
unit,\f\bs\fotherwise\fthe\fp\brk\fposition\fof\fthe\fwiper\fuinits\fc\bnnot\fbe\fcorrectly\fm\btched.\f
When\frepl\bcing\f\b\fwiper\funit,\fm\bke\fsure\fth\bt\fonly\frepl\bcement\fp\brts\f\bre\finst\blled\fwhich\f
h\bve\fthe\fs\bme\fp\brt\fnumber\fend\fdigit\f\bs\fthe\fwiper\funit\ffitted\fto\fthe\fvehicle.\fIf\fno\f
repl\bcement\fp\brt\fwith\fthe\fs\bme\fend\fdigit\fis\f\bv\bil\bble\fthen\fboth\funits\fshould\fbe\frepl\bced\f
together.\f
When\finst\blling\fthe\fwiper\fdrives,\fnote\fth\bt\fthey\fperform\f\bn\f\butom\btic\f\bdjustment\fwhen\f
they\f\bre\fswitched\fon\ffor\fthe\ffirst\ftime.\fIt\fis\fimport\bnt\fth\bt\fthe\fwiper\f\brms\f\bre\fnot\fmounted\f
until\f\bfter\fthis\f\butom\btic\f\bdjustment\fh\bs\fbeen\fperformed.\f
The\fwiper\fsystem\fc\bn\fbe\fset\fto\f\b\fservice\fposition\fin\forder\fto\finst\bll\fthe\fwiper\fbl\bdes.\fThe\f
wipers\f\bre\fmoved\fto\fthis\fposition\fby\fpressing\fthe\fsingle\fwipe\ffunction\fwithin\f3\fseconds\fof\f
switching\fthe\fignition\foff\f(pull\fthe\fwiper\flever\fdown\fto\fdo\fthis).\fThen\fthe\fwipers\frun\fto\ftheir\f
upper\freversing\fpoint,\f\bllowing\fthe\fwiper\fbl\bdes\fto\fbe\frepl\bced.\fM\brkings\f\bre\fprovided\fon\f
the\fwindshield\fto\fhelp\fposition\fthe\fwiper\f\brms\fduring\finst\bll\btion.\f Item
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06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G552156&gui...procarmanuals.com
http://vnx.su

The\fwiper\fbl\bde\flengths\f\bre\fdifferent\fon\fvehicles\fwith\f\b\fr\bin\fsensor\fcomp\bred\fto\f\b\f
vehicle\fwithout\f\b\fr\bin\fsensor.\f

left\fh\bnd\fside:\f\blw\bys\f750\fmm\f\f

right\fh\bnd\fside:\f700\fmm\fwithout\fr\bin\fsensor\f\f

right\fh\bnd\fside:\f650\fmm\fwith\fr\bin\fsensor\f
On\fvehicles\fbuilt\fup\fto\f07/2006,\fthe\fwiper\fsystem\freturns\ffrom\fthe\fservice\fposition\fb\bck\fto\f
th
e\fp\brk\fposition\f\bfter\fthe\fignition\fis\fswitched\fon.\f
On\fvehicles\fbuilt\ffrom\f07/2006,\fin\forder\fto\fprotect\fthe\fwiper\fbl\bdes\fthe\fwiper\fsystem\fdoes\f
not\f\butom\btic\blly\freturn\fto\fthe\fp\brk\fposition\f\bfter\fthe\fignition\fis\fswitched\fon.\fThe\fwiper\f
system\fdoes\fnot\freturn\fto\fthe\fp\brk\fposition\funtil\fthe\fwiper\flever\fis\fmoved\fto\f\bn\f\brbitr\bry\f
position.\f
Re\br\fwindow\fwiper\fsystem\f
W\bsher
Overview\f
\f\f
Description
W\bsher\freservoir\f
Filler\fneck\f
He\bdl\bmp\fw\bsher\fpump\f
Window\fw\bsher\fpump\f
W\bsh\fw\bter\flevel\fsensor\f
Item 1
2
3
4
5 \f\f
\f
P\brt Number
-
-
-
-
-
-
Стр. 2 из 5
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G552156&gui...procarmanuals.com
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15.Deployed\f\bir\fb\bg\fmodule(s)\f\bnd\fs\bfety\fbelt\fpretensioners\fshould\fbe\f
se\bled\fin\fsuit\bble\fb\bgs\f\bnd\fthen\fdisposed\fof\fin\f\bccord\bnce\fwith\f
loc\bl\fcont\bmin\bted\fw\bste\fregul\btions.\f
16.
NOTE:\fAll\funservice\bble\f\bir\fb\bg\fmodules\fh\bve\fbeen\fpl\bced\fon\f
the\fM\bnd\btory\fReturn\fList.\fAll\fdiscolored\for\fd\bm\bged\f\bir\fb\bg\f
modules\fshould\fbe\ftre\bted\fthe\fs\bme\f\bs\f\bny\funservice\bble\flive\f
\bir\fb\bg\fmodule\fbeing\freturned.\f
Refer\fto:\f
Front\fS\bfety\fBelt\fRetr\bctor\f\bnd\fPretensioner
S\bfety\fBelt\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Driver\fAir\fB\bg\fModule\f-
\fVehicles\fBuilt\fUp\fTo:\f13
(501-20B\fSupplement\bl\fRestr\bint\fSystem,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Refer\fto:\fDriver\fLower\fAir\fB\bg\fModule\f(501-
20B\fSupplement\bl\f
Restr\bint\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\fP\bssenger\fAir\fB\bg\fModule \f(501-
20B\fSupplement\bl\f
Restr\bint\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\fSide\fAir\fB\bg\fModule \f(501-
20B\fSupplement\bl\fRestr\bint\f
System,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\fSide\fAir\fCurt\bin\fModule\f-
\fVIN\fPl\bte\fBody\fStyle\fCode:\fS
(501-20B\fSupplement\bl\fRestr\bint\fSystem,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Refer\fto:\fSide\fAir\fCurt\bin\fModule\f-
\fVehicles\fWith:\fGl\bss\fRoof\fP\bnel,\f
VIN\fPl\bte\fBody\fStyle\fCode:\fM \f(501-20B\fSupplement\bl\fRestr\bint\f
System,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\fFront\fSide\fAir\fCurt\bin\fModule\f-
\fVehicles\fWith:\fMet\bl\fRoof\f
P\bnel,\fVIN\fPl\bte\fBody\fStyle\fCode:\fM \f(501-20B\fSupplement\bl\f
Restr\bint\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
17.
WARNING:\fUnder\fno\fcircumst\bnces\fis\f\bn\funservice\bble\f\bir\f
b\bg\fmodule\for\fs\bfety\fbelt\fpretensioner\fto\fbe\freturned\fthrough\f
the\floc\bl\fm\biling\fsystem.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\f
result\fin\fperson\bl\finjury.\f
If\f\bn\f\bir\fb\bg\fmodule\for\fs\bfety\fbelt\fpretensioner\ff\bils\fto\fdeploy,\fse\bl\f
the\funservice\bble\f\bir\fb\bg\fmodule\for\fs\bfety\fbelt\fpretensioner\fin\f
suit\bble\fp\bck\bging\f\bnd\freturn\fto\fthe\fExch\bnge\fPl\bn\fCenter,\f\bs\f
\bppointed\fthrough\fthe\floc\bl\fN\btion\bl\fS\bles\fComp\bny
\f
Стр. 7 из 7
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G1185515&gu...procarmanuals.com
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Supplemen\bal Re\f\brain\b Sy\f\bem -
Un\ferviceable Air Bag Di\fpo\falS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General Procedure\f
1.WARNINGS:\f
To
\fminimize\fthe\fpossibility\fof\finjury\fin\f
the\fevent\fof\fprem\bture\fdeployment,\f\blw\bys\f
c\brry\f\b\flive\f\bir\fb\bg\fmodule\fwith\fthe\fb\bg\f\bnd\f
trim\fcover\fpointed\f\bw\by\ffrom\fthe\fbody.\f
F\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\f
person\bl\finjury.\f
To\fprevent\fprem\bture\fdeployment,\flive\f
\bir\fb\bg\fmodules\fmust\fonly\fbe\fpl\bced\fon\fwork\f
benches\fwhich\fh\bve\fbeen\fground\fbonded.\f
F\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\f
person\bl\finjury.\f
NOTE:\fAll\funservice\bble\f\bir\fb\bg\fmodules\f
h\bve\fbeen\fpl\bced\fon\fthe\fM\bnd\btory\fReturn\f
List.\fAll\fdiscolored\for\fd\bm\bged\f\bir\fb\bg\f
modules\fshould\fbe\ftre\bted\fthe\fs\bme\f\bs\f\bny\f
unservice\bble\flive\f\bir\fb\bg\fmodule\fbeing\f
returned.\f
Remove\fthe\funservice\bble\f\bir\fb\bg\fmodule.\fFor\f
\bd d

ition\bl\finform\btion,\frefer\fto\fthe\frelev\bnt\f
procedure\fin\fthis\fsection.\f
2. WARNING:\fUnder\fno\fcircumst\bnces\fis\f\bn\f
un
service\bble\f\bir\fb\bg\fmodule(s)\fto\fbe\f
returned\fthrough\fthe\floc\bl\fm\biling\fsystem.\f
F\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\f
person\bl\finjury.\f Se\bl\fthe\funservice\bble\f\bir\fb\bg\fmodule(s)\fin\fthe\f
p \bc

k\bging\ffrom\fthe\fnew\f\bir\fb\bg\fmodule(s)\f\bnd\f
\bddress\fto\fthe\f\bppropri\bte\fm\bnuf\bcturer.\fThe\f
p\bck\bge\fshould\fthen\fbe\fforw\brded\fto\fthe\f
Exch\bnge\fPl\bn\fCenter\f(\bs\f\bppointed\fthrough\fthe\f
n\btion\bl\fs\bles\fcomp\bny)\fwho\fwill\f\brr\bnge\f
forw\brding\fto\fthe\fm\bnuf\bcturer.\f\f
3. NOTE:\fAutoliv\f\bir\fb\bg\fmodules\f\bnd\fse\bt\fbelt\f
pr
etensioners.\f
Autoliv\fGmbh,\fTheodor\fHeuss\fStr\bsse\f2,\f85221,\f
D\bc
h\bu,\fGerm\bny.\f
4. NOTE:\fTRW\f\bir\fb\bg\fmodules.\f
TRW\fOccup\bnt\fRestr\bint\fSystems,\fFAO\fRene\f
Get

to,\fIndustriestr\f20,\f73551,\fAldorf,\fGerm\bny.\f
5. NOTE:\fTRW\fse\bt\fbelt\fpretensioners.\f
TRW\fOccup\bnt\fRestr\bint\fSystems,\fFAO\fHelmut\f
Gos

s,\fIndustriestr\f20,\f73551,\fAldorf,\fGerm\bny.\f
6. NOTE:\fT\bk\bt\b\fPetri\f\bir\fb\bg\fmodules.\f
T\bk\bt\b\fPetri\fAG,\fGrossostheimer\fStr\bsse\f223,\fD-
6
3

741\fAsch\bffenburg,\f(Supplier\fCode\fP790M)\f
Germ\bny.\f
Стр. 1 из 1
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G18617&guid...procarmanuals.com
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Body Re\bair\f - General Information -
De\fcri\btion and U\fage of Body Re\bair
Literature
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
De\fcri\btion and O\beration
The\fpurpose\fof\fthis\fdocument\fis\fto\fgive\fthe\fvehicle\fbody\fspeci\blist\f\b\fgener\bl\foverview\fof\f
po

ssible\frep\bir\ftechniques\ffor\fbody\frep\bir\fon\fFord\fvehicles.\fLikewise,\finform\btion\f\bbout\f
m\bteri\bls\f\bnd\ftools\fto\fbe\fused\fis\fgiven.\f
No\fmodel-
specific\finform\btion\fis\fgiven.\fSuch\finform\btion\fis\fs\bved\fin\fthe\frespective\fFord\fEtis\f
workshop\fm\bnu\bl.\fSupplement\bry\for\fupd\bted\finform\btion\fc\bn\fbe\ffound\fin\fthe\fTechnic\bl\f
Service\fInform\btion.\f
Inform\btion\fon\frep\bir\ftechniques,\fm\bteri\bls\for\ftools,\fwhich\f\bre\fnot\fnecess\bry\ffor\fbody\f
rep\bir\fon\fFord\fvehicles\for\fwhich\f\bre\fnot\fconsidered\f\bs\fconvention\blly\fin\fuse,\f\bre\fnot\flisted\f
in\fthis\fdocument.\f
Layout: \f
The\fgener\bl\fsection\fis\fdivided\finto\fthe\ffollowing\fsubject\f\bre\bs:\f

How\fto\fuse\fthe\fdocument,\fwith\finform\btion\fon\fthe\fsymbols\fused\f\f

He\blth\f\bnd\fs\bfety\finform\btion\fon\fusing\fm\bteri\bls\f\bnd\ftools\f\f

Inform\btion\fon\fbodywork\fconstruction\f\bnd\fm\bteri\bls\fused\f\f

Workshop\fequipment\f\bnd\fuse\fof\ftools\f\f

D\bm\bge\fAssessment\f\bnd\fdetermining\fthe\fextent\fof\fthe\frep\bir\f\bre\b\f\f

Expl\bn\btion\fof\fpossible\frep\bir\ftechniques\ffor\fbody\frep\bir\f\f

Possibilities\fof\fthe\frep\bir\for\fremedying\fle\bks,\fnoises\f
Training: \f
T h

e\fFord\fService\fOrg\bniz\btion\foffers\fb\bsic\f\bnd\fmore\fin-depth\ftr\bining\fon\fmuch\fof\fthe\f
content\fof\fthis\fdocument.\fYou\fc\bn\fobt\bin\f\bn\foverview\fof\fthe\fentire\ftr\bining\foffering\ffrom\f
the\fFord\fService\fOrg\bnis\btion\for\fon\fthe\fInternet\f\bt\fwww.ford-tr\bining.de.\f
Стр. 1 из 1
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468062&gui...procarmanuals.com
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Side\fAir\fB\bg\fModule\f(Remov\bl\f\bnd\fInst\bll\btion),\f
Side\fAir\fB\bg\fModule\f(Remov\bl\f\bnd\fInst\bll\btion),\f
Driver\fAir\fB\bg\fModule\f-\fVehicles\fBuilt\fFrom:\f13-07-200
9\f(Remov\bl\f\bnd\fInst\bll\btion),\f
Driver\fLower\fAir\fB\bg\fModule \f(Remov\bl\f\bnd\fInst\bll\btion),\f
P\bssenger\fAir\fB\bg\fModule \f(Remov\bl\f\bnd\fInst\bll\btion),\f
Air\fB\bg\fSupplement\bl\fRestr\bint\fSystem\f(SRS) \f(Di\bgnosis\f\bnd\fTesting).\f
Liquefied ga\f vehicle\f
Al

tern\btive\ffuel\fvehicles\foften\frequire\fspeci\bl\fh\bndling\fin\fthe\fworkshop\f\bre\b.\fAbove\f\bll,\f
\bssembly\foper\btions\fto\fsome\fextent\frequire\fp\brticul\br\fknowledge\fwhen\fde\bling\fwith\fthe\f
speci\bl\ftechnology\f\bnd\fthe\fs\bfety\fregul\btions.\f
NOTE:\fOnly\ffully\ftr\bined\fpersonnel\f\bre\fpermitted\fto\fwo
rk\fon\f\bltern\btive\ffuel\fvehicles.\f
These\fspeci\bl\frequirements\fmust\fbe\funderstood\f\bnd\ft\bk e
n\finto\f\bccount\fin\fthe\fbody\fshop\f\bs\f
well.\f
CAUTION:\fD\bnger\fof\ffire\f\bnd\fexplosion.\fThe\fs\bfety\finst
ructions\fmust\f\blw\bys\fbe\f
followed\fwhen\fperforming\fservice\fwork\fon\ffuel/g\bs\fsystems.\fF\bilure\fto\fobserve\fthis\f
instruction\fc\bn\fle\bd\fto\finjury.\f
If\fthe\fsmell\fof\fliquefied\fpetroleum\fg\bs\f(LPG)\for\fcompr
essed\fn\btur\bl\fg\bs\f(CNG)\fis\fnoticed\fin\f
the\fworkshop,\finstruct\feveryone\fpresent\f\bs\ffollows:\f

No\fsmoking\f\bnd\fextinguish\f\bll\fn\bked\ffl\bmes.\f\f

Shut\foff\f\bll\felectric\bl\f\bnd\f\bir\fpowered\fequipment.\f\f

Ev\bcu\bte\fthe\f\bre\b.\f\f

Ventil\bte\fthe\f\bre\b.\f\f

Cont\bct\fthe\ffire\fcontrol\f\buthorities.\f\f

Move\fthe\fvehicle\fto\f\b\fdedic\bted,\fwell\fventil\bted\f\bre\b.\f
Altern\btive\ffuels\frequire\fspeci\bl\fh\bndling:\f
H\bndle\fthem\fin\f\b\fspeci\blly\fdedic\bted,\fwell\fventil\bted\f\bre\b,\fwhich\fis\fonly\f\bccessible\fto\f
\but

horized\fpersons.\f\f

Identify\fthe\fdesign\bted\f\bre\b\fwith\fnew\fw\brning\fnotices.\f\f

If\fpossible\fclose\fthe\fm\bin\fshut-off\fv\blve\f\bnd\frun\fthe\fvehicle\fon\f\bltern\btive\ffuel\funtil\fit\f
switches\f\butom\btic\blly\fto\fpetrol\foper\btion.\fOnly\fthen\fis\fit\f\bllowed\fto\fdrive\fthe\fvehicle\finto\f
the\fworkshop\for\fservice\f\bre\b.\f\f

If\fpossible\fdo\fnot\f\bllow\f\bny\fliquefied\fg\bs\f(LPG)\fto\fesc\bpe.\f\f

The\f\bmbient\ftemper\btures\fmust\fnot\fexceed\f40°C.\fFor\fthis\fre\bson\fthe\fLPG\f\bnd\fCNG\ffuel\f
t\bn

ks\fmust\fbe\fremoved\fon\fvehicles\fwith\fLPG\for\fCNG\foper\btion\fbefore\fusing\f\b\fdrying\f
oven\fto\fdry\fthe\fp\bint\fwhere\fthe\ftemper\bture\fexceeds\f40°C.\f
Avoid\fsitu\btions\fin\fwhich\ffuel\ffrom\f\bn\fLPG\for\fCNG\ffuel\ft\bnk\fc\bn\fesc\bpe.\fThese\fsitu\btions\f
in
clude:\f

Extremely\fhot\f\bmbient\ftemper\btures.\f\f

P\brking\fne\br\f\b\fhe\bting\fdevice.\f\f

R\bising\fthe\fvehicle\fne\br\f\b\fceiling\fhe\bter.\f
Refrigerated conver\fion vehicle\f
Ap
\brt\ffrom\fthe\fspeci\bl\fm\bteri\bls\fused\fin\fbuilding\fthe\fstructure\fof\fthe\frefriger\bted\f
comp\brtment,\fsuch\fvehicles\fh\bve\fspeci\bl\fenergy\f\bnd\frefriger\btion\fsystems\fwhich\frequire\f
speci\bl\fh\bndling\fduring\frep\bir.\f
CAUTIONS:\f
D\bn

ger\fof\finjury.\fWork\fon\fthe\f230volt\fsystem\fof\fthe\frefriger\btion\fequipment\f
must\fonly\fbe\fc\brried\fout\fby\ftr\bined\fspeci\blist\fpersonnel.\f
Стр. 3 из 4
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468064&gui...procarmanuals.com
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