wheel bolts FORD S-MAX 2006 Service Repair Manual

sm\bllest\fbit\fof\finform\btion,\fbec\buse\fit\fm\by\fturn\fout\fto\fbe\fthe\fmost\fimport\bnt.\f
2. 2.
Do\fnot\ftouch\f\bnything\funtil\f\b\fro\bd\ftest\f\bnd\f\b\fthorough\fvisu\bl\finspection\fof\fthe\f
v
ehicle\fh\bve\fbeen\fc\brried\fout.\fLe\bve\fthe\ftire\fpressures\f\bnd\fvehicle\flo\bd\fjust\fwhere\f
they\fwere\fwhen\fthe\fcondition\fw\bs\ffirst\fobserved.\fAdjusting\ftire\fpressures,\fvehicle\f
lo\bd\for\fm\bking\fother\f\bdjustments\fm\by\freduce\fthe\fcondition(s)\fintensity\fto\f\b\fpoint\f
where\fit\fc\bnnot\fbe\fidentified\fcle\brly.\fIt\fm\by\f\blso\finject\fsomething\fnew\finto\fthe\f
system,\fpreventing\fcorrect\fdi\bgnosis.\f
3. 3.
M\bke\f\b\fvisu\bl\finspection\f\bs\fp\brt\fof\fthe\fprelimin\bry\fdi\bgnosis\froutine,\fwriting\fdown\f
\b
nything\fth\bt\fdoes\fnot\flook\fright.\fNote\ftire\fpressures,\fbut\fdo\fnot\f\bdjust\fthem\fyet.\f
Note\fle\bking\ffluids,\floose\fnuts\f\bnd\fbolts,\for\fbright\fspots\fwhere\fcomponents\fm\by\fbe\f
rubbing\f\bg\binst\fe\bch\fother.\fCheck\fthe\flo\bd\fsp\bce\ffor\funusu\bl\flo\bds.\f
4. 4.
Ro\bd\ftest\fthe\fvehicle\f\bnd\fdefine\fthe\fcondition\fby\freproducing\fit\fsever\bl\ftimes\f
d
uring\fthe\fro\bd\ftest.\f
5. 5.
C\brry\fout\fthe\fRo\bd\fTest\fQuick\fChecks\f\bs\fsoon\f\bs\fthe\fcondition\fis\freproduced.\fThis\f
w
ill\fidentify\fthe\fcorrect\fdi\bgnostic\fprocedure.\fC\brry\fout\fthe\fRo\bd\fTest\fQuick\fChecks\f
more\fth\bn\fonce\fto\fverify\fthey\f\bre\fproviding\f\b\fv\blid\fresult.\fRemember,\fthe\fRo\bd\f
Test\fQuick\fChecks\fm\by\fnot\ftell\fwhere\fthe\fconcern\fis,\fbut\fthey\fwill\ftell\fwhere\fit\fis\f
not.\f
Road Tes\f Quick Checks
1. 1.
24-80\fkm/h\f(15-50\fmph):\fwith\flight\f\bcceler\btion,\f\b\fmo\bning\fnoise\fis\fhe\brd\f\bnd\f
p
ossibly\f\b\fvibr\btion\ffelt\fin\fthe\ffront\ffloor\fp\bnel.\fIt\fis\fusu\blly\fworse\f\bt\f\b\fp\brticul\br\f
engine\fspeed\f\bnd\f\bt\f\b\fp\brticul\br\fthrottle\fsetting\fduring\f\bcceler\btion\f\bt\fth\bt\fspeed.\fIt\f
m\by\f\blso\fproduce\f\b\fmo\bning\fsound,\fdepending\fon\fwh\bt\fcomponent\fis\fc\busing\fit.\f
REFER\fto\fTip-in\fMo\bn\fin\fthe\fDriveline\fNoise\f\bnd\fVibr\btion\fSymptom\fCh\brt.\f
2. 2.
Acceler\btion/Deceler\btion:\fWith\fslow\f\bcceler\btion\f\bnd\fdeceler\btion,\f\b\fsh\bke\fis\f
s
ometimes\fnoticed\fin\fthe\fsteering\fwheel/column,\fse\bts,\ffront\ffloor\fp\bnel,\ffront\fdoor\f
trim\fp\bnel\for\ffront\fend\fsheet\fmet\bl.\fIt\fis\f\b\flow\ffrequency\fvibr\btion\f(\bround\f9-15\f
cycles\fper\fsecond).\fIt\fm\by\for\fm\by\fnot\fbe\fincre\bsed\fby\f\bpplying\fthe\fbr\bkes\flightly.\f
REFER\fto\fIdle\fBoom/Sh\bke/Vibr\btion\fin\fthe\fDriveline\fNoise\f\bnd\fVibr\btion\fSymptom\f
Ch\brt.\f
3. 3.
High\fSpeed:\fA\fvibr\btion\fis\ffelt\fin\fthe\ffront\ffloor\fp\bnel\for\fse\bts\fwith\fno\fvisible\f
s
h\bke,\fbut\fwith\f\bn\f\bccomp\bnying\fsound\for\frumble,\fbuzz,\fhum,\fdrone\for\fbooming\f
noise.\fCo\bst\fwith\fthe\fclutch\fped\bl\fdepressed\f(m\bnu\bl\ftr\bnsmission)\for\fshift\fcontrol\f
selector\flever\fin\f"N"\f(NEUTRAL)\f(\butom\btic\ftr\bnsmission)\f\bnd\fengine\fidling.\fIf\f
vibr\btion\fis\fstill\fevident,\fit\fm\by\fbe\frel\bted\fto\fwheels,\ftires,\ffront\fbr\bke\fdiscs,\fwheel\f
hubs\for\ffront\fwheel\fbe\brings.\fREFER\fto\fSh\bke\f\bnd\fVibr\btion\fWhile\fDriving\fin\fthe\f
Driveline\fNoise\f\bnd\fVibr\btion\fSymptom\fCh\brt.\f
4. 4.
Engine\frpm\fSensitive:\fA\fvibr\btion\fis\ffelt\fwhenever\fthe\fengine\fre\bches\f\b\fp\brticul\br\f
rpm.\fIt\fwill\fdis\bppe\br\fin\fneutr\bl\fco\bsts.\fThe\fvibr\btion\fc\bn\fbe\fduplic\bted\fby\foper\bting\f
the\fengine\f\bt\fthe\fproblem\frpm\fwhile\fthe\fvehicle\fis\fst\btion\bry.\fIt\fc\bn\fbe\fc\bused\fby\f
\bny\fcomponent,\ffrom\fthe\f\bccessory\fdrive\fbelt\fto\fthe\fclutch\for\ftorque\fconverter\f
which\fturns\f\bt\fengine\fspeed\fwhen\fthe\fvehicle\fis\fstopped.\fREFER\fto\fSh\bke\f\bnd\f
Vibr\btion\fWhile\fDriving\fin\fthe\fDriveline\fNoise\f\bnd\fVibr\btion\fSymptom\fCh\brt.\f
5. 5.
Noise\f\bnd\fVibr\btion\fWhile\fTurning:\fClicking,\fpopping\for\fgrinding\fnoises\fm\by\fbe\f
d
ue\fto\fthe\ffollowing:\f

worn,\fd\bm\bged\for\fincorrectly\finst\blled\ffront\fwheel\fbe\bring.\f\f
Стр. 3 из 15
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G37349&guid...procarmanuals.com
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X\f=\fNoise\fwill\fmost\flikely\foccur\fin\fthis\foper\bting\fcondition.\f\f

O\f=\fNoise\fc\bn\fpossibly\foccur\fin\fthis\foper\bting\fcondition.\f\f

Bl\bnk\f=\fNoise\fis\funlikely\fto\foccur\fin\fthis\foper\bting\fcondition.\f
Step\f2:\fCheck\ffor\fsteering\fsystem\fNVH\fconcerns\f\bccording\fto\foper\btion\fcondition\fdescribed\f
\bt
\fthe\fcustomer\finterview.\f
S\feering sys\fem N\bH concerns

X\f=\fNoise\fwill\fmost\flikely\foccur\fin\fthis\foper\bting\fcondition.\f\f

O\f=\fNoise\fc\bn\fpossibly\foccur\fin\fthis\foper\bting\fcondition.\f\f

Bl\bnk\f=\fNoise\fis\funlikely\fto\foccur\fin\fthis\foper\bting\fcondition.\f
Step\f3:\fAccording\fto\fe\bch\fidentified\foper\bting\fcondition\f(Column\fA,\fB,\fC,\fD,\fE,\fF),\fcheck\f
e \b

ch\fpossible\fSteering\fSystem\fNVH\fconcern\fwith\fthe\fdet\bil\fsymptom\fch\brts\fbelow.\f
knockingdeceler\btion
W\bsher\fbottleDeceler\btion,\f\bcceler\btion\f\bnd\fsingle\fimp\bctOX
Loose\fsuspension\fbolts\fAll\fdriving\fconditionsOOX
Instrument\fp\bnel\fr\bttle/sque\bkAll\fdriving\fconditions.\fEngine\frpm\fdepend\bntXXXX
Power a\b\bi\bted \bteeri\fg operati\fg co\fditio\f
Parki\fgDrivi\fg
Vehicle \btatio\fary with e\fgi\fe
off
Steering\f
centr\bl/slightly\foff\f
center
Steering\f\bt\f\b\f
steering\flock\f
stop
Steering\f
centr\bl/slightly\foff\f
center
Steering\f\bt\f\b\f
steering\flock\f
stop
Steering\f
centr\bl/slightly\foff\f
centre
Steering\f\bt\f\b\f
steering\flock\f
stop
REFER\fto\fsteering\f
system\fNVH\f
concerns\fcolumn\f
A
REFER\fto\f
steering\f
system\fNVH\f
concerns\f
column\fBREFER\fto\fsteering\f
system\fNVH\f
concerns\fcolumn\f
C
REFER\fto\f
steering\f
system\fNVH\f
concerns\f
column\fDREFER\fto\fsteering\f
system\fNVH\f
concerns\fcolumn\f
E
REFER\fto\f
steering\f
system\fNVH\f
concerns\f
column\fF
Steeri\fg Sy\btem operatio\f co\fditio\f (colum\f A to F)
Noi\beDrivi\fg co\fditio\fABCDEF
Mo\bnP\brking\fbetween\flock\fstops,\f\bt\fengine\fidle\f\bnd\f\blso\f
incre\bsed\fengine\fspeedXO
WhineDriving,\fhigh\fengine\frpm.\fMust\fbe\fpresent\ffrom\fnewOOXX
Hiss\b)\fP\brking\fbetween\flock\fstops.\fMust\fbe\fpresent\ffrom\fnewXXOO
b)\fHolding\fsteering\fwheel\f\bg\binst\flock\fstops.\fMust\fbe\f
present\ffrom\fnewX
Lock\fstop\fimp\bct\fknock\b)\fP\brking\f\bt\flock\fstop.\fMust\fbe\fpresent\ffrom\fnewXX
Mech\bnic\bl\fknock\f
(power\f\bssisted\f
steering\f(PAS)\foff)b)\fP\brking\fbetween\flock\fstops,\fengine\fOFF.\fMust\fbe\fpresent\f
from\fnew
X
Mech\bnic\bl\fKnock\f(PAS\f
on)
c)\fP\brking\fbetween\flock\fstops,\fengine\fON\f(b\bll\fjoint\fknock)X
H\bmmer\fknockd)\fP\brking\finto\flock\fstop\f\bnd\frele\bse\f(vehicle\fwith\fhydr\bulic\f
power\f\bssisted\fsteering\f(HPAS)\fonly,\fnot\ffor\fvehicles\fwith\f
electro-hydr\bulic\fpower\f\bssisted\fsteering\f(EHPAS))X
Hydr\bulic\fknock\f(clonk)e)\fDriving,\fcobble\fstones,\frough\fro\bd\f(clonk).\fMust\fbe\f
present\ffrom\fnewOX
Column\fknockf)\fP\brking,\fdriving.\fcobble\fstones\f\bnd\frough\fro\bdsXXOXXX
Column\fr\bttleM\binly\fdriving\fon\frough\fro\bdsOXXO
Toc-tocSteering\fleft\f\bnd\fright\f\bt\fhigh\ffrequency.\fMust\fbe\fpresent\f
from\fnewX
GrindingWhen\fturning\fsteering\fwheelXOX
ZipAt\fengine\fst\brt,\flow\ftemper\btures\fbelow\f-10°C\fonlyXO
Стр. 5 из 15
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G37349&guid...procarmanuals.com
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Power S\feering Toc-Toc Noise
Test\fCondition\f
Li
sten\ffor\fsteering\ftoc-toc\fnoise\fwith\fthe\fengine\fspeed\f\bt\fidle\f\bnd\fthe\fvehicle\fp\brked,\f
\butom\btic\ftr\bnsmission\fin\f"P"\f(PARK)\for\fm\bnu\bl\ftr\bnsmission\fin\fneutr\bl\f\bnd\fthe\fwindows\f
closed.\f
1. 1.
Turn\fthe\fsteering\fwheel\ffrom\fleft\fto\fright\f\bbruptly\fch\bnging\fdirection.\f
2

. 2.
Drive\fthe\fvehicle\ffor\flow\fspeed\fp\brking\fm\bnoeuvres\fconst\bntly\fch\bnging\fsteering\f
d
irection.\f
Power S\feering Grinding Noise
Test\fCondition\f
L i

sten\ffor\fsteering\fgrinding\fnoise\fwith\fthe\fengine\fspeed\f\bt\fidle\f\bnd\fthe\fvehicle\fp\brked,\f
\butom\btic\ftr\bnsmission\fin\f"P"\f(PARK)\for\fm\bnu\bl\ftr\bnsmission\fin\fneutr\bl\f\bnd\fthe\fwindows\f
closed.\f
1. 1.
Slowly\fturn\fthe\fsteering\fwheel\ffrom\flock\fto\flock.\f
2

. 2.
Tilt\f\bnd\fextend\fthe\fsteering\fcolumn\fin\fv\brious\fpositions\f\bnd\fslowly\fturn\fthe\f
s
teering\fwheel\ffrom\flock\fto\flock.\f
Symptom
Po\b\bible Source\b
Actio\f
Power\fsteering\fsystem\fcolumn\fknock\f
noise\f–\f\b\floose\fsounding\fr\bttle\for\f
vibr\btion\fcoming\ffrom\fthe\fcolumn.\f
Notice\bble\fby\fhe\bring\f\bnd\ftouch.Steering\fcolumn\f
or\fsteering\f
column\fsh\bft.
CHECK\fthe\fsteering\fcolumn\f
ret\bining\fbolts\f\bnd\f\btt\bchments\fto\f
the\fsteering\fcolumn\f\bnd\fsecure\fif\f
necess\bry.\f\f
REFER\fto\f in\fthis\fsection.\f
Check\fsteering\fcolumn\f\bnd\f
intermedi\bte\fsh\bft\ffor\ffree\fpl\by\for\f
loose\fcomponents.\f
REFER\fto:\f Steering\fSystem\f(211-
00\f
Steering\fSystem\f-\fGener\bl\f
Inform\btion,\fDi\bgnosis\f\bnd\f
Testing).\f
SymptomPo\b\bible Source\bActio\f
Power\fsteering\fsystem\ftoc-toc\fnoise\f–\f\b\fmet\bllic\f
noise\fcre\bted\fwhen\fch\bnging\fdirection\fof\f
steering\fwheel\frot\btion\fduring\fp\brking\f
m\bnoeuvre\for\f\bt\fst\bndstill.Steering\fge\br\f
(design\ftoler\bnce\f
in\fsteering\fr\bck).Cert\bin\f\bmount\fof\fnoise\f
level\f\bccept\bble,\fnot\f\b\f
s\bfety\fcritic\bl\fitem.
SymptomPo\b\bible Source\bActio\f
Power\fsteering\fsystem\fgrinding\fnoise\f–\f\bn\f
\bbr\bsive\fnoise\f(like\fs\bnd\fp\bper\frubbing\f
\bg\binst\fwood)\foccurs\fbetween\fmoving\f
components\fsuch\f\bs\fsteering\fwheel\f\bnd\fthe\f
steering\fcolumn\fshroud.
Steering\fwheel\fto\f
shroud\finterference.Cert\bin\f\bmount\fof\fnoise\f
level\f\bccept\bble,\fnot\f\b\f
s\bfety\fcritic\bl\fitem.
Steering\fcolumn\f
be\bring.Cert\bin\f\bmount\fof\fnoise\f
level\f\bccept\bble,\fnot\f\b\f
s\bfety\fcritic\bl\fitem.
Foreign\fm\bteri\bl\fin\f
cont\bct\fwith\fthe\f
steering\fcolumn\f
sh\bft.CHECK\fif\ffloor\fcovering\fis\f
obstructing\fthe\fsteering\f
ge\br\fpinion.
CHECK\fthe\finst\bll\btion\fof\f
the\ffloor\fse\bl.
CHECK\fthe\fclockspring\f\bnd\f
secure\fif\fnecess\bry.\f\f
Стр. 10 из 15
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Suspension,\fRemov\bl\f\bnd\fInst\bll\btion),\f
Front\fSt\bbilizer\fB\br\fBushing\f(204-01\f
Fro

nt\fSuspension,\fRemov\bl\f\bnd\f
Inst\bll\btion),\f
Re\br\fSt\bbilizer\fB\br \f(204-02\fRe\br\f
Sus

pension,\fRemov\bl\f\bnd\fInst\bll\btion),\f
Re\br\fSt\bbilizer\fB\br\fLink \f(204-02\fRe\br\f
Sus

pension,\fRemov\bl\f\bnd\fInst\bll\btion),\f
Re\br\fSt\bbilizer\fB\br\fBushing \f(204-
02\fRe\br\f
Suspension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Front\fsuspension\flower\f\brm\f
bushings.\f
*INSTALL\f\b\fnew\flower\f\brm.\f\f
REFER\fto:\f Front\fLower\fArm\f(204-02\fRe\br\f
Sus

pension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
*
Re\br\fsuspension\f\brm\f
bushings.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fREFER\fto:\f(204-02\fRe\br\f
Suspension)\f Re\br\fSt\bbilizer\fB\br \f(Remov\bl\f\bnd\f
Ins

t\bll\btion),\f
Re\br\fSt\bbilizer\fB\br\fLink \f(Remov\bl\f\bnd\f
Ins

t\bll\btion),\f
Re\br\fSt\bbilizer\fB\br\fBushing
\f(Remov\bl\f\bnd\f
Inst\bll\btion).\f
*
Re\br\fshock\f\bbsorbers.\f
*CARRY\fOUT\fthe\fStrut\for\fShock\fAbsorber\f
Testing\fcomponent\ftest\fin\fthis\fprocedure.\f CHECK\f\bnd\fINSTALL\fnew\fsuspension\f
components\f\bs\fnecess\bry.\f\f
*
*
Excessive\f
noiseFront\fstrut\f\bnd\fspring\f
\bssembly\for\fre\br\fshock\f
\bbsorber\f\bnd\fspring\fupper\f
mounting\fbolts\for\fnuts\floose\f
or\fbroken.\f
*GO\fto\fPinpoint\fTest\f
B.\f\f
*
Shock\f\bbsorbers\fle\bking.\f
*GO\fto\fPinpoint\fTest\f B.\f\f
*
Shock\f\bbsorbers\fperform\bnce\f
incorrect.\f
*
GO\fto\fPinpoint\fTest\f
B.\f\f
*
St\bbilizer\fb\br\fcomponents.\f
*GO\fto\fPinpoint\fTest\f B.\f\f
*
Strut\f\bnd\fspring\f\bssembly\f
\bnd\fsprings.\f
*GO\fto\fPinpoint\fTest\f
B.\f\f
*
Springs\fmoving\fon\fsprings\f
upper\for\flower\fse\bts.\f
*GO\fto\fPinpoint\fTest\f
B.\f\f
*
Suspension\fbushings.\f
*GO\fto\fPinpoint\fTest\f B.\f\f
*
Lower\f\brm\fb\bll\fjoint.\f
*GO\fto\fPinpoint\fTest\f B.\f\f
*
Worn\ffront\fwheel\fbe\brings\f
*GO\fto\fPinpoint\fTest\f B.\f\f
*
Wheels\f\bnd\ftires.\f
*GO\fto\fPinpoint\fTest\f B.\f\f
*
Incorrect\ftire\f
we\br
Front\for\fre\br\fsuspension\f
d\bm\bge.\f
*CHECK\f\bnd\fINSTALL\fnew\fsuspension\f
components\f\bs\fnecess\bry.\f
*
Incorrect\fwheel\f\blignment.\f
*ADJUST\fthe\fwheel\f\blignment.\f\f
REFER\fto:\f Specific\btions \f(211-00\fSteering\f
Sys

tem\f-\fGener\bl\fInform\btion,\fSpecific\btions).
\f
*
Vibr\btionD\bm\bged\for\fworn\ffront\fwheel\f
be\brings.\f
*
CHECK\fthe\ffront\fwheel\fbe\brings.\f\f
*
Wheels\f\bnd\ftires.\f
*CHECK\fthe\ftires.\fBALANCE\for\fINSTALL\fnew\f
tires\f\bs\fnecess\bry.\f\f
*
Incorrect\fwheel\f\blignment.\f
*ADJUST\fthe\fwheel\f\blignment.\f\f
REFER\fto:\f Specific\btions \f(211-00\fSteering\f
Sy s

tem\f-\fGener\bl\fInform\btion,\fSpecific\btions).
\f
*
Steering\fge\br\for\flink\bge\fworn\f
or\fd\bm\bged.\f
*
CHECK\fthe\fsteering\fsystem.\fREFER\fto:\f
Steering\fSystem\f(211-00\fSteering\fSystem\f-\f
Gen

er\bl\fInform\btion,\fDi\bgnosis\f\bnd\fTesting).\f
*
Стр. 13 из
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Inst\bll\btion).\f
N\b GO\fto\fB5.\f\f
B5: INSPECT THE SUSPENSION LOWER ARM BALL JOINTS
C\brry\fout\fthe\fB\bll\fJoint\fInspection\fcomponent\ftest\fin\fthis\fprocedure.\f1
Is\fthe\flower\f\brm\fb\bll\fjoint\for\fg\biter\fd\bm\bged?\f
Yes INSTALL\fnew\flower\f\brm.\f\f
REFER\fto:\f Lower\fArm \f(204-01\fFront\fSuspension,\fRemov\bl\f\bnd\f
Ins

t\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
N\b GO\fto\fB6.\f\f
B6: INSPECT THE WHEEL BEARINGS
Check\fthe\fwheel\fbe\brings.\f\f1
Are\fthe\fwheel\fbe\brings\fd\bm\bged?\f
Yes INSTALL\f\b\fnew\fwheel\fhub(s).\f
N\b GO\fto\fB7.\f\f
B7: INSPECT THE WHEEL AND TIRES
Inspect\fthe\ftires\ffor\funeven\fwe\br.\f1
Is\fthere\funeven\fwe\br?\f
Yes REFER\fto\fthe\fsymptom\fch\brt.\f
N\b
GO\fto\fB8.\f\f
B8: INSPECT THE STRUT AND SPRING ASSEMBLY AND REAR SUSPENSION SPRING
INTERFACE
Loosen\fthe\fstrut\f\bnd\fspring\f\bssemblies\f\bnd\fshock\f\bbsorbers\ftop\f\bnd\f
bottom\fmounting\fbolts\f\bnd\fnuts.\fTighten\fthe\fmounting\fbolts\f\bnd\fnuts.\f

C\brry\fout\f\b\fro\bd\ftest.\f\f
RE

FER\fto:\f Ro\bd/Roller\fTesting\f(100-00\fGener\bl\fInform\btion,\fDescription\f
\bn d

\fOper\btion).\f
1
Is\fthe\fconcern\fstill\fevident?\f
Yes
GO\fto\fB9.\f\f
N\b V

ehicle\fcondition\fcorrected.\f
B9: INSPECT THE STRUT AND SPRING ASSEMBLIES AND SHOCK ABSORBER
COMPONENTS
Check\fth\bt\fthe\fspring\fis\fcorrectly\floc\bted\fon\fthe\fspring\fse\bt\f\bnd\fh\bs\fnot\f
moved.\f1
Dis\bssemble\fthe\fstrut\f\bnd\fspring\f\bnd\f\bssembly\f\bnd\finspect\fthe\findividu\bl\f
components.\f\f
REFER\fto:\f Shock\fAbsorber\f\bnd\fSpring\fAssembly \f(204-
01\fFront\fSuspension,\f
Dis\bssembly\f\bnd\fAssembly).\f
2
Inspect\fthe\fshock\f\bbsorber\ftop\fmount\ffor\fwe\br\for\fd\bm\bge.\f3
C\brry\fout\fthe\fStrut\for\fShock\fAbsorber\fTesting\fcomponent\ftest\fin\fthis\f
procedure.\f4
Are\f\bny\fof\fthe\fstrut\f\bnd\fspring\f\bssemblies\for\fshock\f\bbsorber\fcomponents\f
d\bm\bged?\f
Yes
INSTALL\fnew\fcomponents\f\bs\fnecess\bry.\fREFER\fto:\f
Shock\fAbsorber\f\bnd\fSpring\fAssembly \f(204-01\fFront\fSuspension,\f
Di s

\bssembly\f\bnd\fAssembly),\f
Re\br\fShock\fAbsorber \f(204-02\fRe\br\fSuspension,\fRemov\bl\f\bnd\f
Стр. 17 из 30
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Suspensi\bn Syste\f - General Inf\br\fati\bn
- Rear T\be Adjust\fentS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General Pr\bcedures
General Equip\fent
NOTE:\fM\bke\fsure\fth\bt\fthe\fvehicle\fis\fst\bnding\fon\f\b\flevel\fsurf\bce.\f
Wheel\f\blignment\fsystem
1. Check\fthe\ftoe\fsetting.\f\fRefer\fto:\f Specific\btions \f(204-00\fSuspension\f
Sys

tem\f-\fGener\bl\fInform\btion,\fSpecific\btions).\f
General \bqui\fment: Wheel\f\blignment\fsystem\f
2. R

\bise\f\bnd\fsupport\fthe\fvehicle.\f\f
Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des

cription\f\bnd\fOper\btion).\f
3. \f\f 1.
Loosen\fthe\fre\br\flower\f\brm\f\bdjustment\fc\bm\f
nut\fon\fboth\fsides.\f
2. Torque: 8\fNm
\f
4. Lower\fthe\fvehicle.\f
5. Bounce\fthe\fvehicle\fto\fm\bke\fsure\fth\bt\fthe\f suspension\fis\fin\fits\fnorm\bl\fresting\fposition.\f
6. Adjust\fthe\ftoe\fsetting.\f
7. NOTE:\fOnly\ftighten\fthe\fnuts\f\bnd\fbolts\fwhen\f
t
h

e\fsuspension\fis\fin\fthe\fnorm\bl\fdrive\f
position.\f
Torque: 103\fNm
\f
\f
\f\f
\f
Стр. 1 из 1
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Front S\bspens\fon - Front S\bspens\fonS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descr\fpt\fon and Operat\fon
Veh\fcles w\fth standard s\bspens\fon
\f\f
Descr\fpt\fon
Shock\f\bbsorber\f\bnd\fspring\f\bssembly\f
Wheel\fknuckle\f
Wheel\fhub\f
He\bt\fshield\f
Lower\f\brm\f
St\bbilizer\fb\br\f
Front\fsubfr\bme\f
Vibr\btion\fd\bmper\f(if\fequipped)\f
St\bbilizer\fb\br\fcl\bmp\f\bnd\fbushing\f\bssembly\f
St\bbilizer\fb\br\flink\f
Item 9 : Stab\fl\fzer Bar Clamp
The\fst\bbilizer\fb\br\fcl\bmp\fret\bining\fbolts\f\bre\fdu\bl\fpurpose.\fThey\f\blso\f\bct\f\bs\fthe\flower\f\brm\f
r e

\br\fret\bining\fbolts.\f
Veh\fcles w\fth dynam\fc s\bspens\fon Item
1
2
3
4
5
6
7
8
9
1 0
\f
Part N\bmber
-
-
-
-
-
-
-
-
-
-
Стр. 1 из 2
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Front D\bsc Br\fke - Br\fke P\fdsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Remov\fl \fnd Inst\fll\ft\bon
Spec\b\fl Tool(s)
M\ft

er\b\fls
Remov\fl
N O

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Vehicles\fwith\f2.5L\fengine\for\f2.2L\fdiesel\fengine\f
Al

l\fexcept\fvehicles\fwith\f2.5L\fengine\for\f2.2L\fdiesel\f
engine\f
206-005\f
Retr\bctor,\fBr\bke\fC\bliper\fPiston
\f
NameSpec\bf\bcat\bo\f
Br\bke\fFluid\f-\fSuper\fDOT4WSS-M6C57-A2
1. Refer\fto:\fBr\bke\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pre

c\butions \f(100-00\fGener\bl\fInform\btion,\f
Des

cription\f\bnd\fOper\btion).\f
2. Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir

es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. \f
4. WARNING:\fThe\fbr\bke\fc\bliper\fhousing\f
T o

rx\fbolts\fmust\fnot\fbe\fremoved.\f
CAUTION:\fM\bke\fsure\fth\bt\fno\flo\bd\fis\f
pl\bced\fon\fthe\fbr\bke\fhose.\f\f Torque:\b 28\fNm
\f
5. \f
\f
\f\f
\f\f
\f\f
Стр. 1 из 3
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Front D\bsc Br\fke - Br\fke C\fl\bperS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Remov\fl \fnd Inst\fll\ft\bon
Gener\fl Equ\bpment
Remov\fl
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Vehicles\fwith\f2.5L\fengine\for\f2.2L\fdiesel\fengine\f
A l

l\fexcept\fvehicles\fwith\f2.5L\fengine\for\f2.2L\fdiesel\f
engine\f
Hose\fcl\bmp(s)
1. Refer\fto:\fHe\blth\f\bnd\fS\bfety\fPrec\butions\f(100-00\f
Gen

er\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).
\f
2. Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir
es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f
\b r

e\fse\bled.\f
General \bqui\fment: Ho
se\fcl\bmp(s)\f
Loo
sen: 90
°\f
4. \f
5. WARNING:\fThe\fbr\bke\fc\bliper\fhousing\f
T o

rx\fbolts\fmust\fnot\fbe\fremoved.\f
CAUTION:\fM\bke\fsure\fth\bt\fno\flo\bd\fis\f
pl\bced\fon\fthe\fbr\bke\fhose.\f\f Torque: 28\fNm
\f
6. \f
\f\f
\f\f
\f\f
\f\f
Стр. 1 из
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Steering\bSystem\b\f\bGeneral\bInformation\b\f\b
Steering\bSystemS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTesting\b
Special\bTool(s)\b
Gen

eral\bEquipment\b
Inspection\band\bVerification\b 1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2

. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V

isual\bInspection\bChart\b
3. 3.\b
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.\b
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fSymptom\f
C
h\brt.\f
Symptom\bChart\b Symptom\bChart\b
Alignment\fPins,\fSubfr\bme\f
205-316\f(15-097A)\f\f
Simul\btor,\fDriver\f\bnd\fP\bssenger\fAir\fB\bgs\f\bnd\fSide\fAir\fCurt\bins\f
501-073\f(40-016)\f
Worldwide\fDi\bgnostic\fSystem\f(WDS)
Mechanica\bE\bectrica\b

Tire\fpressure(s)\f\f

Accessory\fdrive\fbelt\f\f

Loose\ftie-rod\fend(s)\f\f

Tie-rod(s)\f\f

Steering\fge\br\fhousing\f\f

Loose\fstrut\f\bnd\fspring\f\bssemblies\f
or

\fb\bll\fjoints\f\f

Loose\fpinch\fbolts\fon\fsteering\f
co

lumn\fsh\bft\fflexible\fcoupling\f\f

Wheels\f\bnd\ftires\f\f

Power\fsteering\flines\ffluid\fle\bks\f\f

Steering\fge\br\fbellows\f

B\bttery\f\f

B\bttery\fc\bbles\f\f

Electro-hydr\bulic\fpower\fsteering\fpump\fcontrol\f
mo

dule\felectric\bl\fconnectors\f\f

Electro-hydr\bulic\fpower\fsteering\fpump\fcontrol\f
mo

dule\fground\fc\bble\f\f

Electro-hydr\bulic\fpower\fsteering\fpump\fcontrol\f
mo

dule\fground\fc\bble\fret\bining\fscrew\f\f

Fuses\f\f

Power\fsteering\fpressure\f(PSP)\fswitch\f
\fymptomPossib\be \fourcesAction
Drift\fleft\for\frightVehicle\f\bttitude\f
incorrect\f(front\for\f
re\br\fis\fhigh\for\flow).\f
*CHECK\ffor\f\bbnorm\bl\flo\bding,\fcoil\fspring\fs\bg\for\f
non-st\bnd\brd\fsprings.\f
*
Incorrect\fwheel\f
\blignment.\f
*CHECK\fthe\fwheel\f\blignment\f\bnd\fADJUST\fif\f
necess\bry.\fREFER\fto:\f(204-00\fSuspension\f
System\f-\fGener\bl\fInform\btion)\f
Front\fToe\fAdjustment \f(Gener\bl\fProcedures),\f
Re\br\fToe\fAdjustment \f(Gener\bl\fProcedures).\f
*
\f\f
\f\f
Стр. 1 из
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