rear hub FORD SIERRA 1987 2.G XR4 Workshop Manual

Brake (related)
pA
pEpA
Racing Brake Fluid Not all brake fluid is created equally. High
operating temperatures at the caliper transfers extreme heat through the piston
causing lesser quality brake fluid to boil. This in turn allows the fluid to become
compressed and reduces overall braking performance. The best way to
counter this from happening is to use a racing specification, mineral (never
synthetic) brake fluid and flush the system after each event for competition or
annually on performance street driven vehicles. Both AP550 and Wilwood 570
brake fluid is DOT approved with a dry boiling point of 550-570 degrees, low
viscosity minimizes aeration and permits easy bleeding.
Brake Fluid AP Competition (16.9oz. 500ml.) MC550
Brake Fluid Wilwood 570 (12oz. 355ml.) MC570
Brake Fluid Wilwood 570 (6 Pack) MC57-6
Brake Fluid Wilwood 570 (24 Case) MC57-C
pB
Cosworth & Scorpio Rotors For those fortunate few who own
Cosworth Sierras or have converted XR4's to Cosworth type front or rear brakes
and are in need of replacement rotors we have them. Scorpio front or rear rotors
in standard and cross drilled are also available. (see price list page 31)
Cosworth Front 283 x 24mm standard, X-drilled, grooved
Cosworth Rear 273 x 10mm standard, X-drilled, grooved
Scorpio Front 260 x 24mm standard or X-drilled
Scorpio Rear 253 x 10mm standard or X-drilled
Performance Brake Kits Engineered competition brake kits for the
ultimate in stopping power.
pC Front R/S Brake Kit (283 x 24mm)
BAT R/S "big brake" kit allows larger 11.25" (285mm) brake rotors to be fitted
with standard XR calipers. Increasing rotor "swept area" in this way will greatly
improve stopping power (leverage) and help to reduce high brake temperatures
that can cause premature brake fade and poor pedal feel.
Kit includes:
285 x 24mm vented (standard or cross-drilled) rotors, Mintex 1144 brake pad
set, caliper mounting brackets & hardware (fitment with most 15" wheels -
some require slight modification)
kit supplied with standard rotors
M418
kit supplied with cross drilled rotors M418A
pD Front Brake Kit (283 x 24mm) w/4 Piston Calipers
Combine the performance of the R/S large rotor kit with 4 piston calipers for the
ultimate in stopping power.
includes: 283 x 24mm vented rotors,
4-piston alloy Wilwood Superlite 2A calipers with pads. (fitment with most 15"
wheels -some require modification or spacers)
M416W
pD Front Brake Kit (300 x 32mm) w/4 Piston Calipers
For those who are looking for the ultimate brake performance. Quite simply the
largest and most competent competition type brake kit that can be fitted to the XR4.
includes: 300 x 32mm vented rotors with light alloy hats, 4-piston alloy Wilwood
Superlite IIA calipers, caliper mounting brackets & hardware
M417A
(this kit also available for Scorpio ! ) G417A
Rear Kit (XR4 w/16" wheels) 300 x 21mm (See Price List)
includes: 300 x 21mm vented rotors with light alloy hats, 4-piston alloy Wilwood
Superlite 2A calipers, caliper mounting brackets & hardware
pE Wheel Bearings Genuine European Ford wheel bearing kits are
complete with all required service parts to do a first class job. Each kit
include bearings, races, seals and hub nuts to service one wheel.
Front Wheel Bearing Kit (specify left or right) -XR4 M560F
Rear Wheel Bearing Kit (specify left or right) -XR4 M560R
Front Wheel Bearing Kit (specify left or right) -Scorpio G560F
Rear Wheel Bearing Kit (specify left or right) -Scorpio G560R
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pC
pD
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The Ford Type 9 (T9) or Hummer transmission is a 5-speed version/
conversion (an overdrive portion is added in a casting extension
behind the main case) of the venerable Type E 4-speed. The only
problem with this transmission is the 2.3 turbo engine's torque output
is near the top of T9's performance envelope. It would seem that
Ford's choice of manual and automatic transmissions were both
marginal at best for use in the XR4Ti. Even so the T9 can give better
than average service when driven sensibly. However, they do not
fair well when abused! A sure sign of problems is a "growling" input
shaft bearing. The sooner this is attended to the better. When the
input bearing fails it will take with it some, or all, of the gearing making
for an expensive repair bill. We can supply individual T9 replacement
parts from this list as requested.pNSyncronizer Ring- 1st/2nd gear M711$33.25
pO
Blocker Spring- syncronizer Z61547.55c
pP
Mainshaft w/Reverse- mainshaft w/reverse gear$308.25
pQ
Gear- 1st gear $172.79
pR
Spacer- oil scoop ring $3.50
pS
Bearing- shaft roller bearing M705$38.35
pT
Circlip- specify thickness size below$4.05
2.42, 2.48, 2.54, 2.61, 2.67mm
pU
Snap Ring- specify size below M705A.85c
1.75, 1.81, 1.87, 1.93, 1.99mm
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Gear- 5th driven gear $214.00
pW
Spacer- oil scoop ring $1.20
pX
Blocker Spring- syncronizer Z60785.69c
pY
Syncro Hub- 5th gear syncro hub assembly $129.50
pZ
Syncronizer Ring- 5th gear M713$26.15
pAA
Syncronizer Hub- 5th gear syncro hub $129.50
pBB
Bearing- roller bearing (1987 and up) M707$18.10
pBB
Bearing- 19mm needle (85-87) 21 required M707N$1.89
Spacer/Washer- (1985-87) 2 to 4 required M707S$1.50
pCCGear Cluster- countershaft gear cluster $379.65
pDD
Bearing- roller ball bearing M706$34.50
pEE
Circlip- specify thickness size below$2.00
1.88, 1.95, 2.12, 2.19, 2.25mm
pFF
Gear- 5th driver gear $184.25
pGG
Nut- countershaft nut (12 sided) M706N$4.35
pHH
Countershaft- shaft only Z61892$60.50
pI I
Gear- reverse idler gear $153.20
pJJ
Bushing- reverse idler bush $5.00
pKKIdler Shaft- shaft for reverse idler gear $30.50
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*see page 26 for transmission gaskets & seals
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(early)
87> roller bearing assembly (1 piece)
(late)
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pASnap Ring- front input shaft (large) M701$2.00
pB
Circlip- front input shaft (small) M701A$2.00
specify size 2.16, 2.24, 2.33, 2.42, 2.50mm
pC
Bearing- input shaft roller bearing M702$29.50
pD
Input Shaft- for XR4Ti $255.00
for Scorpio $220.75
pE
Bearing- rear input needle cage M704$7.15
pF
Syncronizer Ring- 3rd/4th gear syncro M712$26.15
pG
Blocker Spring- syncronizer Z60784.35c
pH
Snap Ring- specify size below M704A$2.00
1.63, 1.74, 1.85mm
pI
Syncronizer Assembly- 3rd/4th gear syncro unit $226.30
pJ
Gear- 3rd gear $149.30
pK
Thrust Ring- retainer 3rd gear $2.00
pLThrust Washer- thrust washer 1/2 Z61144$2.72ea.
pMGear- 2rd gear $155.00
Transmission Components3 3

07/30/02Price List3 6
PAGE 10 driveline components
C.V. Joint- XR & Scorpio M550B 92.50
C.V. Boot Kit- XR & Scorpio M550BK 14.90
C.V. Socket Head Cap Screw (6 per joint) M550CS 1.05ea
C.V. Locking Plate (3 per joint) M550LP 1.35ea
Axle/Halfshaft Complete* (LH)- XR & Scorpio M550L 169.50
Axle/Halfshaft Complete* (RH)- XR & Scorpio M550R 169.50
*axle/halfshaft, joints (2), boots (2), assembled/greased ready for installation
add 75.00 core charge for this item- refundable on return
Driveshaft Coupling- XR & Scorpio M17A 62.50
Drivesahft Center Support Bearing-XR M550SB 109.75
Drivesahft Center Support Bearing- Scorpio G550SB 98.00
Quaife LSD M710 1245.00
Clutch Kit Sachs- XR M519K 179.50
Clutch Kit Sachs- Scorpio G519K 257.50
Clutch Kit Sachs- XR w/ T-5 trans M519T5 179.50
H.D. Clutch Kit Centerforce (30% kit) M519C 309.95
H.D. Clutch Kit Centerforce II (50% kit) M519C2 361.98
Clutch Alignment Tool (1" 23 spline) S11H 6.00
Clutch Cable- XR4Ti M562 29.50
Clutch Cable- Scorpio G562 76.50
BAT is always testing and
developing new products....if
you don't see it listed ask... we
might have what you are looking
for, or can point you in the right
direction.
PAGE 8 brake kits & specials
Front Brake Spacial- XRM420SP 105.00
Front Brake Spacial- ScorpioG420SP 115.00
Front R/S Brake Kit 283x24mm (standard) M417 295.00
Front R/S Brake Kit 283x24mm (w/x-drill) M417A 329.00
Front R/S Brake Kit 283x24mm (standard/M1144 ) M418 339.00
Front R/S Brake Kit 283x24mm M1144/x-drill) M418A 395.00
BAT/Wilwood Brake Kit 283mm M416W 645.00
BAT/Wilwood Brake Kit 300mm M416W3 725.00
PAGE 9
rear brake components
Rear Wheel Cylinder- XRM420WC 35.95
Rear Brake Shoe Set (Motorcraft/Mintex)- XRM420R 49.95
Rear Brake Drum
- XRM420RD 74.00
Rear Brake Drum (grooved)
- XRM420RDG 129.50Aeroquip Rear Brake Lines (pair)- XRM419R 47.50
Rear Brake Line O.E. Rubber (each)- XR4 (1985-89)M419SR 27.45
Aeroquip Rear Brake Lines (4 line set)- ScorpioG419R 85.00Rear Brake Hardware Kit- XR M420K5 25.60
Rear Brake Special- XR M420RSPL 125.00
Rear Disk Brake Kit- XR M420RK 689.00
Hand Brake Cable- XR M564 44.00
Handbrake Cable- Scorpio G564 44.00
Hand Brake Cable- Cosworth Z16567 44.00
Rear Caliper* (specify left or right) for M420RK kit127.50
*this item requires an additional 75.00 core charge refundable upon core return
Rear Rotor (each) for M420RK kit52.50
Rear Brake Pad (set) for M420RK kit25.00
Rear Rotor (standard)- Scorpio (each)G425R 39.75
Rear Rotor (x-drilled)- Scorpio (each)G425RCD 92.00Rear Caliper (left)- Scorpio (each)G420RL 124.50
Rear Caliper (right)- Scorpio (each)G420RR 124.50
*this item requires an additional 75.00 core charge refundable upon core returnRear Brake Pad Set- Scorpio (Semi-Metalic)G420R 39.00
ABS Brake Sensor Scorpio/XR4- Rear G420SR 177.25
PAGE 7 front brake components
Front Caliper* (left)- XR & Scorpio M420CL 64.75
Front Caliper* (right)- XR & Scorpio M420CR 64.75
M420CL/CR calipers are not supplied with slide pins or bushings (available below)
Front Caliper Complete* (LH) includes mount & pads M420CL-L 90.00
Front Caliper Complete* (RH) includes mount & pads M420CL-R 90.00
*this item requires an additional 75.00 charge refundable upon core return
Caliper Repair Kit- XR & ScorpioM420K4A 55.00
Caliper Seal Kit-
XR & ScorpioM420K4 17.75
Caliper Slide Bushings (2) does 1 caliper M420CB 14.00
Caliper Slide Pins (2) does 1 caliper M420CP 16.35
Caliper Spring (anti-rattle) each M420CS 6.39
Front Brake Pad Set*- Mintex A/F (Semi-Metalic) M420MM 39.00
Front Brake Pad Set*- Mintex 1144 (street/competition) M420G 75.00
Front Brake Pad Set*- Mintex 1155 (full competition) M420G 112.30
*brake pads will fit both XR4 and Scorpio
Front "Low Pad" Sensor Wiring Harness- XR/Scorpio M420WS 32.49
Front Rotor (standard)- XR (each)M425 42.50
Front Rotor (standard)- Scorpio (each) G425 49.75
Front Rotor (x-drilled)- XR (each)M425CD 79.50
Front Rotor (x-drilled)- Scorpio (each) G425CD 99.00
Front Rotor (x-drilled & slotted combo)- XR (each)M425CDS 89.50
Front Rotor (x-drilled & slotted combo)- Scorpio (each)G425CDS 109.00
Master Cylinder* XR4 1985-86 (Bendix)- XRM420MC 109.50
*this item requires an additional 20.00 charge refundable upon core return
Master Cylinder* XR4 1987-89 (Bendix)- XRM420MCL 122.50
*this item requires an additional 50.00 charge refundable upon core return
Aeroquip Front Brake Lines (pair)- XR4 (1985-88)M419 42.50
Front Brake Line O.E. Rubber (each)- XR4 (1985-86)M419SF 25.75
Aeroquip Front Brake Lines (pair)- XR4 (1987-89)G419 52.40
Aeroquip Front Brake Lines (pair)- ScorpioG419 52.40
ABS Brake Sensor Scorpio/XR4- Front G420SF 179.75
PAGE 11 brake components
Brake Fluid AP550 (500 ml) MC550 10.70
Brake Fluid Wilwood 570 (355 ml) MC570 5.95
Brake Fluid Wilwood 570 (6-pack) MC57-6 33.00
Brake Fluid Wilwood 570 (24 case) MC57-C 119.00
Front Rotor Cosworth 283 x 24mm (standard) M426 75.00
Front Rotor Cosworth 283 x 24mm (X-drilled) M426CD 108.00
Front Rotor Cosworth 283 x 24mm (Grooved) M426G 130.00
Rear Rotor Cosworth 273 x 10mm (standard) 45.00
Rear Rotor Cosworth 273 x 10mm (X-drilled) 65.00
Rear Rotor Cosworth 273 x 10mm (Grooved) 86.50
Front Rotor Scorpio 260 x 24mm (standard)G425 49.75
Front Rotor Scorpio 260 x 24mm (X-drilled)G425CD 99.00
Rear Rotor Scorpio 253 x 10mm (standard)G425R 39.75
Rear Rotor Scorpio 253 x 10mm (X-drilled)G425RCD 92.10
Front Brake Kit- BAT R/S 285 x 24mm (standard) M418 339.00
Front Brake Kit- BAT R/S 285 x 24mm (x-drilled) M418A 395.00
Front Brake Kit- Wilwood 283 x 24mm M417 645.00
Front Brake Kit- Wilwood 300 x 32mm M416A 1295.00
Front Brake Kit- Wilwood 300 x 32mm (Scorpio) G416A 1395.00
Rear Brake Kit- Wilwood 300 x 21mm 1200.00
Front Wheel Bearing Kit (RH)-XR M560FR 42.00
Front Wheel Bearing Kit (LH)-XR M560FL 42.00
Front Wheel Bearing Kit (RH) Scorpio G560FR 59.00
Front Wheel Bearing Kit (LH) Scorpio G560FL 59.00
Rear Wheel Bearing Kit (RH)-XR M560RR 42.00
Rear Wheel Bearing Kit (LH)-XR M560RL 42.00
Rear Wheel Bearing Kit (RH) Scorpio G560RR 98.75
Rear Wheel Bearing Kit (LH) Scorpio G560RL 98.75
Nut- Front Hub (LH) blue M550N-LF 6.65
Nut- Front Hub (RH) yellow M550N-RF 6.65
Nut- Rear Hub (LH) white M550N-LR 7.42
Nut- Rear Hub (RH) white M550N-RR 7.42