FORD SIERRA 1989 2.G XR4 Service Manual

Pages 28-30
Pricing is listed with part numbers on these pages
PAGE 31 engine & related
Distributor Cap H.D. 2.3L L9B 16.98
Distributor Rotor H.D. 2.3L (85-86 screw-down type) L9F 7.50
Distributor Rotor H.D. 2.3L (87-89 push-on type) L9FA 8.90
TFI Module 2.3L -Motorcraft XR & Scorpio L9M 80.75
Distributor* 2.3L L9AB 119.00
*this item requires an additional 35.00 charge refundable upon core return
Distributor* 2.9L V6G9AB110.25
*this item requires an additional 55.00 charge refundable upon core return
Computer* XR4Ti (specify auto or manual) M9C 143.50
Computer* Scorpio (specify auto or manual) G9C 143.50
*this item requires an additional 75.00 charge refundable upon core return
Electric Fan Switch -XR M450FS 24.50
Knock Sensor -XR M450KS 52.70
Engine Coolant Temp. Sensor (ECT) -XR & Scorpio M450EC 28.45
Idle Speed Sensor (Air Bypass Valve) -XR & Scorpio M450IS 79.90
Throttle Position Sensor (TPS) -XR (order with year) M450TP 47.60
Oxygen Sensor -XR M450OS 60.50
Oil Pressure Switch -XR M450P 6.40
Water Temp Gauge Sender (purple band) -XR M450F 39.75
Air Charge Temp Sensor (ACT)- Scorpio G450A 29.25
Coolant Temp. Sensor (ECT)- XR & Scorpio M450EC 28.45
MAP Sensor -Scorpio G450M 97.50
Oil Pressure Switch -Scorpio G450P 6.00
Oxygen Sensor -Scorpio G450OS 114.50
Vehicle Speed Sensor- Scorpio G450S 119.00
Throttle Position Sensor- Scorpio G450TP 153.00
A/C Compressor -XR & Scorpio M470C 449.00
Alternator* -XR M24A 235.00
Alternator *-Scorpio G24A 235.00
*this item requires an additional 10.00 charge refundable upon core return
Starter* -XR M23A 87.50
Starter* -Scorpio G23A 220.00
*this item requires an additional 30.00 charge refundable upon core return
Fuel Injector 35lb. XR4Ti (Brown Top) remanM7G 49.50
Fuel Injector 35lb. (Disk Type)
new DISCONTINUED
Vane Air Meter* 50mm (T-Bird) L7V 164.50
Vane Air Meter* 65mm (SVO) L7VA 175.00
Vane Air Meter* XR4Ti Standard L7VM 255.00
*this item requires an additional 75.00 charge refundable upon core return
Fuel Pressure Regulator -XR M7PR 52.35
Electric Fuel Pump- XR (high pressure) in line M10A 165.00
Electric Fuel Pump- XR (low pressure) in tank M10AT 125.00
PAGE 32 transmission related
Oil Seal- input shaft (front) T9 M703 9.30
Gasket- input bearing retainer to main case T9 M702G 2.05
Gasket- top cover T9 M716 6.75
Oil Seal- extension housing (tail shaft) T9 M719 11.80
Gasket- adaptor plate (bearing carrier) to main case T9 M709 4.95
Gasket- adaptor plate (carrier) to ext. housing (tail) T9 M708 6.80
Short Shift Kit M715 55.00
Shifter- competition gear lever (shifter) assembled M717 114.50
Torco Gear Oil (quart) C2S 10.25
Quadrant & Pawl Kit M368 18.90
Transmission T9 (remanufactured) M700 CALL
PAGE 33-34
Pricing is listed with part numbers on these pages
4 0 Price List03/27/02
NEW ITEMS.... Too Late To Classify
Valve Cover Gaskets H.D. 2.9L V6 (h.d. rubber)G15EA 15.50
Head Gasket 2.9L V6 (RH) G15DR 22.50
Head Gasket 2.9L V6 (LH) G15DL 22.50
Main Bearing Set 2.9L V6 (specify size) G16A 53.10
Rod Bearing Set 2.9L V6 (specify size) G16H 31.05
Weather Seal - Rear Hatch to Body -Scorpio G340HS 80.00
Electric Window Switch (door/console)- Scorpio G340S 31.10
Rear Sensor Wiring (low pad warning) Scorpio G420SWR 39.45
Vacuum Modulator- A4LD Auto Trans G750M 26.00
Shop Manual T9 Transmission M201 13.95
Weather Seal- Rear Hatch to Body- XR M340HS 79.90
Moulding/Seal Front Windshield-XR M340F 30.00
Weather Seal- Sunroof Opening- XRM340SR 71.00
Weather Strip- Sliding Sunroof Panel- XRM340SRP 24.25
Electric Window Switches (2) Console-XR M340S 47.30
Ignition Switch (Electrical)- XR M350A 41.75
Ignition Lock Cylinder & Keys- XR M350L 69.00
Plastic Rivet- for exterior body cladding- XR M366R .75
Wiper Link Arm (long) ties L & R arms- XR M369 14.35
Wiper Motor Link Arm (short) XR M369A 14.35
Front Sensor Wiring (low pad) XR & Scorpio M420SW 32.50
Bushing- Body Baem Mount Standard M429 36.00
PCV Valve- XR M450V 5.00
Rotary Fan Switch HVAC- XR M470FS 60.00
Rear Wheel Bearing Carrier- XR M550BC 96.25
Rear Stub Axle (LH) XR & Scorpio M550SL 129.00
Rear Stub Axle (RH) XR & Scorpio M550SR 129.00
Transmission Shift Rail Bushing (in case) M718 2.55
Transmission Shift Bushing (on shaft @ shifter) M715B 2.95
Vacuum Modulator- C3 Auto Trans M750M 26.00
(rear)
(center)
Scorpio Exhaust Components- Scorpio exhaust system
components are generally both expensive and difficult to have
reproduced by the local muffler shop. The center section with
all its close proximity twists and bends makes for some real
aggravation. BAT can supply original quality replacement
exhaust parts at very attractive pricing. Center sections are
one piece and include the main muffler, connecting from the
catalytic converter to rear resonator. Rear sections are standard
type rear (can) resonator.
Scorpio Center Muffler Section G522 $149.00
Scorpio Rear Resonator Section G522T $90.00
Exhaust Hanger (each) C522H 5.95
New

New Items08/27/024 1
Scorpio Keys- Scorpio's came equipped with two types of keys.
The early (before 8/24/87) "chubb" type key and the later (after
8/87) "tibbe" type key. The easiest way of differentiating the two
is the early "chub" key has a round nose tip and the later "tibbie"
has a chisel flat tip, they are pictured above for comparison. We
can supply either "chubb" or "tibbe" replacement key blanks
(uncut) or you can purchase a complete car lock set (see below).
Scorpio Key Blank (chubb) pre 8/24/87 G309KE 7.50
Scorpio Key Blank (tibbe) after 8/87 G309K 7.50
tibbe key
(after 8/87)
chubb key
(up to 8/24/87)
Air Door Components- There are two common
replacement items associated with the function of the fresh
air door on the XR4. These are the Air Door Valve and
Vacuum Reservoir located near the battery. The HVAC
system allows the choice of recirculating inside air or bringing
in exterior air which is regulated by the air door. The door is
vacuum operated, controlled by a valve, and usually defaults
open. If you are experiencing cold air intrusion all the time it
is usually the valve which operates the door. If after a period
of time the door creeps open or is intermittent with engine
speed check the reservoir tank or the hoses for vacuum
leaks.
Air Door Valve M470V 40.00
Vacuum Reservoir M470VR 14.00
blower motor resistor
(Scorpio)
blower motor resistor
(XR)
blower control module
(Scorpio)
Scorpio Lock Sets- Lost or broken keys, theft damage,
unsure of your key code or don't have the time to wait for
custom keys to be made, whatever the reason the complete
lock set is the answer. We can supply a full set of locks and
keys (2) door, (1) ignition, (1) hatch with matching late type
"tibbe" (3) keys. A new lock set will restore both function
and security to your Scorpio.
Complete Lock Set w/keys -Scorpio G309LS 98.50
Cosworth ECU Cover- Fits above glove box and covers over
the storage cubbie. Embossed R/S logo, grain and finish
match stock dash pad. Can be painted with vinyl paint to
desired color (supplied in black).
Coscorth R/S ECU Cover M324 79.00
Fan Speed Controls- If the HVAC fan is only functioning
at one speed it likely that the fan/blower motor resistor has
failed. The XR4 uses a simple and cheap resistor unit that
plugs in near the lid of the air box. The Scorpio uses one of
two types. The first is similar to the one used on the XR and
the other is a more elaborate and expensive electronic
module. Check what type you have before ordering.
Blower Motor Resistor- XR M470BR 39.00
Blower Motor Resistor- Scorpio G470BR 39.00
Blower Control Module- Scorpio G470BM 202.50

Book- Ford Sierra XR4i & XR 4x4 - A compilation of
European magazine road tests and articles on the Sierra XR4i
and XR 4x4 cars. Again more great reading. Soft bound 8 1/2"
x 11", 100 pages , b/w photos & illustrations.
Ford Sierra XR4i & XR 4x4 M210 $18.95
Book- The Complete 2.3 EEC-IV Handbook- by Allan
Slocum. A comprehensive view of the engineering, performance
characteristics, and troubleshooting for each component of the
EEC-IV engine control system. Updated 2000 issue with even
more content than before !
The Complete 2.3 EEC-IV Handbook M209 $13.00
New Items08/23/024 2
XR Rear Lens Kits Clear & Tinted- These are all the
styling rage on newer vehicles and now you can get a set
for your XR too. Available in either clear or smoke/tint
these light kits not only look great, but are the perfect
choice for worn out stock rear lamps (which cost about
the same). Lamp kits are supplied with left and right rear
lamps (your choice of clear or tinted lens), colored bulbs,
reflector strips and rear gaskets.
Rear Lamp Kit XR (clear) M319C $169.00
Rear Lamp Kit XR (smoke tint) M319T $159.00
Book- Ford Sierra Cosworth & RS500- A compilation of
European magazine road tests and articles on the Sierra
Cosworth and R/S 500 cars. Again more great reading. Soft
bound 8 1/2" x 11", 100 pages , b/w photos & illustrations.
Ford Sierra Cosworth & RS500 M211 $18.95
New Cosworth sytle wheels
available in 15 x 6, 16 x 6.5 & 16 x 7" sizes
$205.00 each
(XR fitments only)
New 6-spoke R/S wheels 15 x 7" & 16 x 7"
$209.00 each
(XR & Scorpio fitments)

Terms of Business
- Important Notice -
Most of the equipment in this catalog is intended for racing or off-highway use in the United States.
BAT Inc. ships all over the world so we must make it the responsibility of the customer to check the
legality of fitting any part to his/her car. There are many different State, Federal and provincial
regulations governing the replacement of automotive parts and BAT assumes no responsibility or
liability for their illegal use. Please check the regulations in your area before ordering.
Hours of Operation
Order desk hours are Monday through Friday 9:00 a.m. until 5:00 p.m. Eastern Time. Whenever possible orders received before 12:00
noon will be processed and shipped the same day. If anyone would like to visit our location we would like to request that you please
make an appointment before dropping by. We enjoy seeing our customers, discussing their cars, and showing them our latest
developments, however, some days or times of day are better for us to give the attention we like to offer.
Ordering Procedure
You may place an order by telephone, fax, or by mail. Ordering by telephone will connect you to a technical-sales advisor who
will help with any questions, or make ordering recommendations, if you require. Knowing your 6 digit BAT customer number,
catalog part numbers, quantities, and description of order items will help minimize any possible errors in processing your order.
Telephone orders may be placed during business hours as listed above. Fax orders may be placed anytime day or night.
Payment
Payment may be made by Visa, Master Card, Amex, Money Order or Personal Check. Orders which have been paid for by
Personal Check will be shipped only after the check has cleared (allow up to 14 days). Orders accompanied by Personal Checks
that have been bank certified will be shipped with out delay. We have no objections to shipping on a COD basis if required,
however, all COD's must be paid upon delivery with money order or certified check. When ordering by mail or fax by Visa or Master
Card be sure to include your card number and expiration date. Residents of countries outside the United States must prepay
for their goods in U.S. currency. All prices for goods shipped outside the continental United States are quoted FOB Sarasota,
FL. All shipping/duty charges must be the responsibility of the consignee at rates applicable to that particular country.
Shipping
Unless otherwise stated all orders will be shipped by United Parcel Service (UPS) surface system. We can also ship by an express
(overnight, 2 day or 3 day) service if required, check with us for details and additional charges. Items too large or heavy for UPS
service will be shipped common carrier (truck) freight collect. Optional shipping services include Surface Mail, Air Mail, and Air
Freight at current rates.
Back Orders
We dislike back orders as much as you do, and although we carry a huge inventory of merchandise it is inevitable that we will
sometimes run out of certain items. In this case we will hold the order open and ship the back ordered item directly when the item
becomes available. We
NEVER charge for back order items until they actually ship. If an item looks like it will be on back order
for longer than 4 weeks we will try and let you know the approximate time of delivery. You will then have the opportunity to reconfirm
or cancel your order.
Special Orders
Some items that we offer are available as special orders. This includes custom variations on catalog items and race prepared parts.
All special order items require a 50% deposit at the time the order is placed with the balance due at time of shipping. You will be advised
at the time of your order if any item falls into this category.
Returns
All returns must be authorized by BAT with in 30 days of the invoice date and must be sent prepaid. Returns must have an authorized RGA
number and be accompanied by a copy of the original invoice. A restocking charge of 20% may be assessed at our discretion depending on
the reason for the return. Certain parts such as bearings, books, electrical items and piston rings or any part that has been modified or installed
in any way are not returnable. Return items totaling less than $20.00 can be returned for store credit only.
Warranties
All parts are covered only by the manufacturers warranties and/or guarantees. BAT Inc. can assume no responsibility or liability
for use or application by the user. Claims for goods damaged in transit are the responsibility of the carrier. You should always
examine the contents of your package and notify the carrier immediately if there is any sign damage.
Prices and equipment are subject to change without notice.

Last Updated 08/02
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BAT Inc.