open gas tank FORD SIERRA 1992 2.G XR4 Workshop Manual

pFpG
Automotive air conditioning components seem to be difficult to source and expensive to boot. The XR4 and Scorpio are no
exception to the rule. Reason being, a functioning A/C system is considered a "must have" and some will pay almost any price
for cold air on a hot day. BAT understands that comfort is paramount, but on the other hand it should not require a second
mortgage to repair your A/C system. You will find we have a selection of high quality, economically priced A/C parts too help
keep you cool without breaking the bank.
Most A/C Components for XR4 & Scorpio are interchangeable except where noted.
pA
pI
pJ
pB
pEpD
pH
pA
Evaporator- The evaporator (alloy fin/tube design) works
as a heat exchanger. Air flowing through the core is cooled,
cleaned, and dried. It is also one of the major cost portions
of the A/C system, with the Ford original costing around
$550.00. Check out our aftermarket alternative for less than
half the cost !
M470E
pB
Expansion Valve- Meters the volume of refrigerant to the
evaporator. Expansion valve assembly should be replaced with
evaporator or if found faulty. M470EV
pC
Blower Motor- HVAC system blower motor includes motor
and fan wheel. (Scorpio) G470A (XR4) M470A
pD
Refrigerant Hoses*- The complete refrigerant hose manifold
assembly. These are specially re-manufactured units that have
the hose running to the fire wall extended so it can be routed
further away from the turbo's excessive heat. This is a very
common failure item. (XR4ti)
extended hose M470H
(Scorpio)
standard length hose G470H
*additional $100.00 core charge on this item- refundable on return
pE A/C Compressor- The compressor is one of the major cost
portions of the A/C system, with the Ford original costing upwards
of $850.00. Check out our
brand new Nippondenso A/C compressor
units that are complete including the clutch assembly.
M470C pC
pF
Clutch Assembly*- Replacement magnetic clutch
assembly. Available separately from compressor . If a clutch is all
you need we have it. M470CL
*additional $25.00 core charge on this item- refundable on return
pG Condenser- The A/C condenser (alloy tube/fin core)
is located ahead of the water radiator. Designed to cool
the compressed refrigerants air passes over the cooling
fins extracting heat to change hot gasses back to liquid
refrigerant as it cools. Again, one of the major cost
portions of the A/C system, with the Ford original costing
upwards of $600.00. Check out our aftermarket alternative
for considerable cost savings! for XR4 M470D
for Scorpio G470D
pH
Electric Fan- An alternative to the expensive original
condenser fan ($450.00). This highly efficient (1200 cfm) 16"
electric "pusher" fan moves more air
for le$$. A16F-PU
pI
Pressure Switch- The triple pressure switch assembly
engages the condenser fan and switches off the compressor clutch
with high/low pressure. Also a common failure item.
M470S
pJ Receiver/Dryer- Works as a storage/expansion tank for
refrigerant as well as a system dehumidifier. It is common to
replace the dryer when changing over to newer types refrigerants
or whenever the A/C system has been open to atmosphere as the
dryer is easily contaminated. M470R
Air Conditioning System2 4

Pages 28-30
Pricing is listed with part numbers on these pages
PAGE 31 engine & related
Distributor Cap H.D. 2.3L L9B 16.98
Distributor Rotor H.D. 2.3L (85-86 screw-down type) L9F 7.50
Distributor Rotor H.D. 2.3L (87-89 push-on type) L9FA 8.90
TFI Module 2.3L -Motorcraft XR & Scorpio L9M 80.75
Distributor* 2.3L L9AB 119.00
*this item requires an additional 35.00 charge refundable upon core return
Distributor* 2.9L V6G9AB110.25
*this item requires an additional 55.00 charge refundable upon core return
Computer* XR4Ti (specify auto or manual) M9C 143.50
Computer* Scorpio (specify auto or manual) G9C 143.50
*this item requires an additional 75.00 charge refundable upon core return
Electric Fan Switch -XR M450FS 24.50
Knock Sensor -XR M450KS 52.70
Engine Coolant Temp. Sensor (ECT) -XR & Scorpio M450EC 28.45
Idle Speed Sensor (Air Bypass Valve) -XR & Scorpio M450IS 79.90
Throttle Position Sensor (TPS) -XR (order with year) M450TP 47.60
Oxygen Sensor -XR M450OS 60.50
Oil Pressure Switch -XR M450P 6.40
Water Temp Gauge Sender (purple band) -XR M450F 39.75
Air Charge Temp Sensor (ACT)- Scorpio G450A 29.25
Coolant Temp. Sensor (ECT)- XR & Scorpio M450EC 28.45
MAP Sensor -Scorpio G450M 97.50
Oil Pressure Switch -Scorpio G450P 6.00
Oxygen Sensor -Scorpio G450OS 114.50
Vehicle Speed Sensor- Scorpio G450S 119.00
Throttle Position Sensor- Scorpio G450TP 153.00
A/C Compressor -XR & Scorpio M470C 449.00
Alternator* -XR M24A 235.00
Alternator *-Scorpio G24A 235.00
*this item requires an additional 10.00 charge refundable upon core return
Starter* -XR M23A 87.50
Starter* -Scorpio G23A 220.00
*this item requires an additional 30.00 charge refundable upon core return
Fuel Injector 35lb. XR4Ti (Brown Top) remanM7G 49.50
Fuel Injector 35lb. (Disk Type)
new DISCONTINUED
Vane Air Meter* 50mm (T-Bird) L7V 164.50
Vane Air Meter* 65mm (SVO) L7VA 175.00
Vane Air Meter* XR4Ti Standard L7VM 255.00
*this item requires an additional 75.00 charge refundable upon core return
Fuel Pressure Regulator -XR M7PR 52.35
Electric Fuel Pump- XR (high pressure) in line M10A 165.00
Electric Fuel Pump- XR (low pressure) in tank M10AT 125.00
PAGE 32 transmission related
Oil Seal- input shaft (front) T9 M703 9.30
Gasket- input bearing retainer to main case T9 M702G 2.05
Gasket- top cover T9 M716 6.75
Oil Seal- extension housing (tail shaft) T9 M719 11.80
Gasket- adaptor plate (bearing carrier) to main case T9 M709 4.95
Gasket- adaptor plate (carrier) to ext. housing (tail) T9 M708 6.80
Short Shift Kit M715 55.00
Shifter- competition gear lever (shifter) assembled M717 114.50
Torco Gear Oil (quart) C2S 10.25
Quadrant & Pawl Kit M368 18.90
Transmission T9 (remanufactured) M700 CALL
PAGE 33-34
Pricing is listed with part numbers on these pages
4 0 Price List03/27/02
NEW ITEMS.... Too Late To Classify
Valve Cover Gaskets H.D. 2.9L V6 (h.d. rubber)G15EA 15.50
Head Gasket 2.9L V6 (RH) G15DR 22.50
Head Gasket 2.9L V6 (LH) G15DL 22.50
Main Bearing Set 2.9L V6 (specify size) G16A 53.10
Rod Bearing Set 2.9L V6 (specify size) G16H 31.05
Weather Seal - Rear Hatch to Body -Scorpio G340HS 80.00
Electric Window Switch (door/console)- Scorpio G340S 31.10
Rear Sensor Wiring (low pad warning) Scorpio G420SWR 39.45
Vacuum Modulator- A4LD Auto Trans G750M 26.00
Shop Manual T9 Transmission M201 13.95
Weather Seal- Rear Hatch to Body- XR M340HS 79.90
Moulding/Seal Front Windshield-XR M340F 30.00
Weather Seal- Sunroof Opening- XRM340SR 71.00
Weather Strip- Sliding Sunroof Panel- XRM340SRP 24.25
Electric Window Switches (2) Console-XR M340S 47.30
Ignition Switch (Electrical)- XR M350A 41.75
Ignition Lock Cylinder & Keys- XR M350L 69.00
Plastic Rivet- for exterior body cladding- XR M366R .75
Wiper Link Arm (long) ties L & R arms- XR M369 14.35
Wiper Motor Link Arm (short) XR M369A 14.35
Front Sensor Wiring (low pad) XR & Scorpio M420SW 32.50
Bushing- Body Baem Mount Standard M429 36.00
PCV Valve- XR M450V 5.00
Rotary Fan Switch HVAC- XR M470FS 60.00
Rear Wheel Bearing Carrier- XR M550BC 96.25
Rear Stub Axle (LH) XR & Scorpio M550SL 129.00
Rear Stub Axle (RH) XR & Scorpio M550SR 129.00
Transmission Shift Rail Bushing (in case) M718 2.55
Transmission Shift Bushing (on shaft @ shifter) M715B 2.95
Vacuum Modulator- C3 Auto Trans M750M 26.00
(rear)
(center)
Scorpio Exhaust Components- Scorpio exhaust system
components are generally both expensive and difficult to have
reproduced by the local muffler shop. The center section with
all its close proximity twists and bends makes for some real
aggravation. BAT can supply original quality replacement
exhaust parts at very attractive pricing. Center sections are
one piece and include the main muffler, connecting from the
catalytic converter to rear resonator. Rear sections are standard
type rear (can) resonator.
Scorpio Center Muffler Section G522 $149.00
Scorpio Rear Resonator Section G522T $90.00
Exhaust Hanger (each) C522H 5.95
New