service FORD SUPER DUTY 1996 1.G Service Manual
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Page 292 of 401
![FORD SUPER DUTY 1996 1.G Service Manual 291 %
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[HS08100( ALL)03/95]
Mediation/Arbitration Program
(Canada Only)
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[HS08200( ALL)03/95]
In those cases where you continue to feel that
the efforts by Ford and the dealer to resolve a
factory-r FORD SUPER DUTY 1996 1.G Service Manual 291 %
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[HS08100( ALL)03/95]
Mediation/Arbitration Program
(Canada Only)
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[HS08200( ALL)03/95]
In those cases where you continue to feel that
the efforts by Ford and the dealer to resolve a
factory-r](/img/11/5251/w960_5251-291.png)
291 %
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[HS08100( ALL)03/95]
Mediation/Arbitration Program
(Canada Only)
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[HS08200( ALL)03/95]
In those cases where you continue to feel that
the efforts by Ford and the dealer to resolve a
factory-related vehicle service concern have been
unsatisfactory, Ford of Canada participates in an
impartial third party mediation/arbitration
program administered by the Canadian Motor
Vehicle Arbitration Plan (CAMVAP).
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[HS08300( ALL)05/95]
The CAMVAP program is a straight-forward and
relatively speedy alternative to resolve a
disagreement when all other efforts to produce a
settlement have failed. This procedure is without
cost to you and is designed to eliminate the
need for lengthy and expensive legal
proceedings.
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[HS08400( ALL)05/95]
In the CAMVAP program, impartial third-party
Arbitrators conduct hearings at mutually
convenient times and places in an informal
environment. These impartial Arbitrators review
the positions of the parties, make decisions and,
where appropriate, render awards to resolve
disputes. CAMVAP decisions are fast, fair and
final as the arbitrator's award is binding on both
you and Ford of Canada.
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[HS08450( ALL)05/95]
CAMVAP services are available in all territories
and provinces, except Quebec. For more
information, without charge or obligation, call
your CAMVAP Provincial Administrator directly
at 1-800-207-0685.
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Update:Thu May 9 15:20:42 1996
Page 300 of 401
![FORD SUPER DUTY 1996 1.G Service Manual 301
Servicing Your F-Series
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Service Made Easy
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Ford has two goals for servicing your vehicle.
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1. When we can, we design parts that FORD SUPER DUTY 1996 1.G Service Manual 301
Servicing Your F-Series
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Service Made Easy
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[SV00400(BEF )01/95]
Ford has two goals for servicing your vehicle.
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[SV00500(BEF )01/95]
1. When we can, we design parts that](/img/11/5251/w960_5251-299.png)
301
Servicing Your F-Series
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Service Made Easy
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[SV00400(BEF )01/95]
Ford has two goals for servicing your vehicle.
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[SV00500(BEF )01/95]
1. When we can, we design parts that do not
need to be serviced.
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[SV00600(BEF )01/95]
2. We want to make servicing your vehicle as
easy as possible. To help you:
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[SV00700(BEF )01/95]
q
We highlight do-it-yourself items in yellow in
the engine compartment so that you can find
them easily.
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[SV00800(BEF )01/95]
q
When possible, we design parts Ð such as
the headlamp bulbs Ð that can be replaced
without tools.
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[SV00900(BEF )05/94]
q
We give you a Maintenance Schedule that
makes tracking routine service for your
vehicle easy. The maintenance schedule is
located in theMaintenance Schedule and Record
booklet.
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[SV01000( ALL)01/95]
This chapter tells you about the basic parts that
you need to check and service regularly.
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[SV01100( ALL)02/95]
If your vehicle needs professional servicing, your
dealership can provide the parts and service
required. Check yourWarranty Information Booklet
to find out which parts and services are covered.
Also see theCustomer Assistancechapter of this
Owner Guide.
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[SV01300( ALL)03/95]
Ford Motor Company recommends that the
Owner Maintenance Checks listed in the
Maintenance Schedule and Recordbooklet be
performed for the proper operation of your
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Page 301 of 401

302vehicle. In addition to the conditions listed in
theOwner Maintenance Checklist, be alert for any
unusual noise, vibration, or other indication that
your vehicle may need service. If you do notice
something unusual, see that your vehicle is
serviced promptly.
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[SV01600(BEF )03/95]
Precautions When Servicing Your
Vehicle
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[SV01700(BEF )01/95]
Be especially careful when inspecting or
servicing your vehicle. Here are some general
precautions for your safety:
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[SV01900( ALL)03/95]
q
If you must work with the engine running,
avoid wearing loose clothing or jewelry that
could get caught in moving parts. Take
appropriate precautions with long hair.
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[SV02000(BEF )01/95]
q
Do not work on a vehicle in an enclosed
space with the engine running, unless you are
sure you have enough ventilation.
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[SV02100(BEF )01/95]
q
Never get under a vehicle while it is
supported by a jack only. If you must work
under a vehicle, use safety stands.
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[SV02200(BEF )01/95]
q
Keep all lit cigarettes and other smoking
materials away from the battery and all
fuel-related parts.
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[SV02500( ALL)03/95]
If you disconnect the battery, the engine must
ªrelearnº its idle conditions before your vehicle
will drive properly. To find out how the engine
does this, seeBatteryin this chapter.
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Page 305 of 401
![FORD SUPER DUTY 1996 1.G Service Manual 306
%*
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Engine Compartment
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[SV04600(BEF )05/94]
Your vehicle has one of the following types of
engines:
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[SV04700( EF )06/92]
q
A 4.9 Liter EFI, I-6 engine, or
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[SV04750(BEF )0 FORD SUPER DUTY 1996 1.G Service Manual 306
%*
[SV04500(BEF )04/95]
Engine Compartment
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[SV04600(BEF )05/94]
Your vehicle has one of the following types of
engines:
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[SV04700( EF )06/92]
q
A 4.9 Liter EFI, I-6 engine, or
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[SV04750(BEF )0](/img/11/5251/w960_5251-304.png)
306
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[SV04500(BEF )04/95]
Engine Compartment
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[SV04600(BEF )05/94]
Your vehicle has one of the following types of
engines:
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[SV04700( EF )06/92]
q
A 4.9 Liter EFI, I-6 engine, or
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[SV04750(BEF )05/89]
q
A 5.0 Liter EFI, V-8 engine, or
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[SV05000( EF )05/89]
q
A 5.8 Liter EFI, V-8 engine, or
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[SV05100( EF )05/89]
q
A 7.5 Liter EFI, V-8 engine.
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[SV05475( EF )05/94]
NOTE: Read the7.3L Diesel Engine Owner
Guide Supplementfor information
regarding correct service points for
your diesel-powered vehicle.
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[SV05500(BEF )11/94]
The following pages show diagrams of each
engine type and where to find items that you
should regularly service.
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Page 306 of 401
![FORD SUPER DUTY 1996 1.G Service Manual 307
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full page art:0020344-H
4.9L engine compartment service points
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Update:Thu May 9 15:30:19 1996 FORD SUPER DUTY 1996 1.G Service Manual 307
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[SV05775( F )05/94]
full page art:0020344-H
4.9L engine compartment service points
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307
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[SV05775( F )05/94]
full page art:0020344-H
4.9L engine compartment service points
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Page 307 of 401
![FORD SUPER DUTY 1996 1.G Service Manual 308
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full page art:0020345-I
5.0L/5.8L engine compartment service points
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Update:Thu May 9 15:30:19 1996 FORD SUPER DUTY 1996 1.G Service Manual 308
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[SV05800(B F )04/95]
full page art:0020345-I
5.0L/5.8L engine compartment service points
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Update:Thu May 9 15:30:19 1996](/img/11/5251/w960_5251-306.png)
308
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[SV05800(B F )04/95]
full page art:0020345-I
5.0L/5.8L engine compartment service points
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Page 308 of 401
![FORD SUPER DUTY 1996 1.G Service Manual 309
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full page art:0020526-H
7.5 EFI engine compartment service points
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Update:Thu May 9 15:30:19 1996 FORD SUPER DUTY 1996 1.G Service Manual 309
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[SV05850( F )05/94]
full page art:0020526-H
7.5 EFI engine compartment service points
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309
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[SV05850( F )05/94]
full page art:0020526-H
7.5 EFI engine compartment service points
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Page 311 of 401
![FORD SUPER DUTY 1996 1.G Service Manual 312 [SV06975( ALL)05/95]If you lose the fuel cap, replace it with an
authorized Motorcraft or equivalent part.
%*
[SV07000( ALL)05/95]
RWARNING
If you do not use the proper fuel cap, the
pressure in t FORD SUPER DUTY 1996 1.G Service Manual 312 [SV06975( ALL)05/95]If you lose the fuel cap, replace it with an
authorized Motorcraft or equivalent part.
%*
[SV07000( ALL)05/95]
RWARNING
If you do not use the proper fuel cap, the
pressure in t](/img/11/5251/w960_5251-310.png)
312 [SV06975( ALL)05/95]If you lose the fuel cap, replace it with an
authorized Motorcraft or equivalent part.
%*
[SV07000( ALL)05/95]
RWARNING
If you do not use the proper fuel cap, the
pressure in the fuel tank can damage the
fuel system or cause it to work improperly
in a collision.
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[SV07025( ALL)05/95]
NOTE: If you replace your fuel cap with an
aftermarket fuel filler cap, the customer
warranty may be void for any damage
to the fuel tank and/or fuel system.
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[SV07050( ALL)05/95]
RWARNING
If the fuel cap is venting vapor or if you
hear a hissing sound, wait until it stops
before completely removing the cap.
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[SV07060(BEF )11/89]
A venting fuel tank is not an abnormal
condition. It may be caused by:
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[SV07061(BEF )03/90]
q
Too volatile a fuel for the weather conditions.
The service stations sometimes sell winter
grade fuel in the summer.
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[SV07062(BEF )11/89]
q
Pulling a heavy load on hot days, or at high
altitudes.
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[SV07063(BEF )11/89]
q
Extended periods of idling with the engine
RPM increased above the normal idle range.
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[SV07064(BEF )11/89]
q
Parking vehicle in full sunlight for extended
periods on extremely hot days.
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Page 312 of 401
![FORD SUPER DUTY 1996 1.G Service Manual 313
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Choosing the Right Fuel
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[SV07550( EF )05/94]
NOTE: Read the7.3L Diesel Engine Owner
Guide Supplementfor information
regarding correct fuel requirements for
your diesel-pow FORD SUPER DUTY 1996 1.G Service Manual 313
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[SV07500( ALL)05/95]
Choosing the Right Fuel
*
[SV07550( EF )05/94]
NOTE: Read the7.3L Diesel Engine Owner
Guide Supplementfor information
regarding correct fuel requirements for
your diesel-pow](/img/11/5251/w960_5251-311.png)
313
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[SV07500( ALL)05/95]
Choosing the Right Fuel
*
[SV07550( EF )05/94]
NOTE: Read the7.3L Diesel Engine Owner
Guide Supplementfor information
regarding correct fuel requirements for
your diesel-powered vehicle.
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[SV07600( ALL)05/95]
Use only UNLEADED FUEL in your vehicle.
Using leaded fuel is prohibited by federal law.
Your warranty may not apply if your vehicle is
damaged because you used the wrong fuel.
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[SV07700( ALL)05/95]
Vehicle inspection programs may detect
misfueling. Under these circumstances, you may
be required by law to make costly repairs at
your own expense.
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[SV08710( ALL)04/95]
Octane recommendations
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[SV08725( ALL)04/95]
Your vehicle is designed to use regular
unleaded fuel with an octane rating of 87.In
most cases, it is not necessary to use a fuel with
an octane rating higher than 87. At service
stations, the octane rating is displayed on a label
on the pumps.
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[SV08900( ALL)05/95]
one inch art:0060001-C
Typical octane rating label
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[SV09050( ALL)05/95]
In some parts of the country, ªregularº grade
fuels are sold with octane ratings of 86 or even
less, especially in high altitude areas. We
recommend that you do not use these fuels.
Always use a fuel with an octane rating of 87,
even if it is sold as a ªmidgradeº or ªpremium.º
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Page 313 of 401
![FORD SUPER DUTY 1996 1.G Service Manual 314
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[SV09200( ALL)05/95]
Do not be concerned if your vehicle sometimes
knocks lightly when you drive up a hill or when
you accelerate. However, if a fuel with the
recommended octane rating knocks he FORD SUPER DUTY 1996 1.G Service Manual 314
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[SV09200( ALL)05/95]
Do not be concerned if your vehicle sometimes
knocks lightly when you drive up a hill or when
you accelerate. However, if a fuel with the
recommended octane rating knocks he](/img/11/5251/w960_5251-312.png)
314
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[SV09200( ALL)05/95]
Do not be concerned if your vehicle sometimes
knocks lightly when you drive up a hill or when
you accelerate. However, if a fuel with the
recommended octane rating knocks heavily
under all driving conditions or knocks lightly
driving at cruising speed on level roads, see
your dealer or a qualified service technician.
Persistent, heavy knocking can damage the
engine.
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[SV09435( ALL)05/95]
Fuel quality
*
[SV09450( ALL)05/95]
If you are experiencing starting, rough idle or
hesitation problems when the engine is cold, it
may be caused by fuel with low volatility. Try a
different brand of fuel. If the condition persists,
see your dealer or a qualified service technician.
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[SV09452( ALL)05/95]
Using a high-quality fuel makes your vehicle
more responsive and maintains its good fuel
economy and emissions by:
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[SV09455( ALL)05/95]
q
protecting your fuel system from rusting.
*
[SV09460( ALL)05/95]
q
preventing the fuel lines from freezing.
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[SV09465( ALL)05/95]
q
improving vehicle starting and warm-up.
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[SV09470( ALL)05/95]
q
protecting the fuel system from vapor lock in
very hot weather, which causes the engine to
hesitate or stall and makes restarts difficult.
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[SV09475( ALL)05/95]
q
minimizing deposits in fuel injectors,
combustion chambers, and on intake valves.
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[SV09480( ALL)05/95]
q
preventing your fuel system from ªgumming
upº when your vehicle is not used for long
periods of time.
*
[SV09485( ALL)05/95]
q
preventing your engine from knocking and
pinging.
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[SV09500( ALL)05/95]
It should not be necessary to add any
aftermarket products to your fuel tank if you
continue to use a high-quality fuel.
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