engine coolant FORD SUPER DUTY 2000 1.G User Guide

Severe climates
If you drive in extremely cold climates (less than ±36É C [±34É F]):
²it may be necessary to increase the coolant concentration
above 50%.
²NEVER increase the coolant concentration above 60%.
²increased engine coolant concentrations above 60% will
decrease the overheat protection characteristics of the engine
coolant and may cause engine damage.
²refer to the chart on the coolant container to ensure the
coolant concentration in your vehicle will provide adequate
freeze protection at the temperatures in which you drive in the
winter months.
If you drive in extremely hot climates:
²it is still necessary to maintain the coolant concentration
above 40%.
²NEVER decrease the coolant concentration below 40%.
²decreased engine coolant concentrations below 40% will
decrease the corrosion protection characteristics of the engine
coolant and may cause engine damage.
²decreased engine coolant concentrations below 40% will
decrease the freeze protection characteristics of the engine
coolant and may cause engine damage.
²refer to the chart on the coolant container to ensure the
coolant concentration in your vehicle will provide adequate
protection at the temperatures in which you drive.
Vehicles driven year-round in non-extreme climates should use a 50/50
mixture of engine coolant and distilled water for optimum cooling system
and engine protection.
What you should know about fail-safe cooling (if equipped)
If the engine coolant supply is depleted, this feature allows the vehicle to
be driven temporarily before incremental component damage is incurred.
The ªfail-safeº distance depends on ambient temperatures, vehicle load
and terrain.
Maintenance and care
186

How fail-safe cooling works
If the engine begins to overheat:
²the engine coolant temperature
gauge will move to the red (hot)
area.
²the
andsymbol will
illuminate.
²theService Engine Soon
indicator light will illuminate.
If the engine reaches a preset over-temperature condition, the engine
will automatically switch to alternating cylinder operation. Each disabled
cylinder acts as an air pump and cools the engine.
When this occurs the vehicle will still operate. However:
²the engine power will be limited.
²the air conditioning system will be disabled.
Continued operation will increase the engine temperature and the engine
will completely shut down, causing steering and braking effort to
increase.
Once the engine temperature cools, the engine can be re-started. Take
your vehicle to a service facility as soon as possible to minimize engine
damage.
When fail-safe mode is activated
You have limited engine power when in the fail-safe mode, so drive the
vehicle with caution. The vehicle will not be able to maintain high-speed
operation and the engine will run rough. Remember that the engine is
capable of completely shutting down automatically to prevent engine
damage, therefore:
1. Pull off the road as soon as safely possible and turn off the engine.
2. Arrange for the vehicle to be taken to a service facility.
3. If this is not possible, wait a short period for the engine to cool.
4. Check the coolant level and replenish if low.
Never remove the coolant reservoir cap while the engine is
running or hot.
H
C
Maintenance and care
187

FluidFord Part
NameApplication Capacity
Engine coolant
3Premium Engine
Coolant5.4L V8 engine
without A/C16.9L
(17.9 quarts)
5.4L V8 engine
with A/C18.4L
(19.4 quarts)
6.8L V10 engine 29.0L
(30.6 quarts)
Engine oil
(includes filter
change)-Gas
enginesMotorcraft SAE
5W-30 Super
Premium Motor
OilAll 5.7L
(6.0 quarts)
Engine oil
(includes filter
change)-Diesel
engineRefer to your 7.3L Diesel Supplement
Fuel tank N/A Mid-ship tank
(optional aft
axle on narrow
frame Chassis
Cab)71.9L
(19.0 gallons)
Right side
saddle mounted
tank (optional
on narrow frame
Chassis Cab)87.1L
(23.0 gallons)
Short box (wide
frame Regular
Cab)109.8L
(29.0 gallons)
Long box wide
frame (Regular
Cab, Super Cab
or Crew Cab)143.9L
(38.0 gallons)
Aft axle (narrow
frame Chassis
Cab)151.4L
(40.0 gallons)
Power steering
fluidMotorcraft
MERCONtAT FAll Fill to line on
reservoir
Capacities and specifications
223

FluidFord Part
NameApplication Capacity
Transfer case
fluidMotorcraft
MERCONtAT F4x4 vehicles 1.9L
(2.0 quarts)
Transmission
fluid
4Synthetic
MERCONtAT F5-speed manual 3.2L
(3.4 quarts)5
Motorcraft
MERCONtAT F6-speed manual 5.5L
(5.8 quarts)5
Automatic 16.7L
(17.7 quarts)6
Windshield
washer fluidUltra-Clear
Windshield
Washer
ConcentrateAll 4.0L
(4.25 quarts)
1Your vehicle's rear axle(s) may be filled with a synthetic lubricant that
may require a lubricant change. Refer to the Scheduled Maintenance
Guide. Axle lubricant quantities should not need to be checked unless a
leak is suspected, service is required or the axle assembly has been
submerged in water. The axle lubricant should be changed any time the
rear axle has been submerged in water.
2Add 236 ml (8 oz.) of Additive Friction Modifier C8AZ-19B546-A or
equivalent meeting Ford Specification EST-M2C118-A for complete refill
of Traction-Lok axles.
3Use Ford Premium Engine Coolant (green in color). DO NOT USE Ford
Extended Life Engine Coolant (orange in color). Refer toAdding engine
coolant, in the Maintenance and Care chapter.
4Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your Scheduled Maintenance Guide to determine
the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONtand MERCONtV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONttype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONtV type fluid.
MERCONtand MERCONtV type fluids are not interchangeable.
DO NOT mix MERCONtand MERCONtV. Use of a transmission
Capacities and specifications
224

fluid that indicates dual usage (MERCONtand MERCONtV) in
an automatic transmission application requiring MERCONtmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
5Service refill capacity is determined by filling the transmission to the
bottom of the filler hole with the vehicle on a level surface.
6Indicates only approximate dry-fill capacity. Some applications may
vary based on cooler size and if equipped with an in-tank cooler. The
amount of transmission fluid and fluid level should be set by the
indication on the dipstick's normal operating range.
LUBRICANT SPECIFICATIONS
ItemFord part name
or equivalentFord part
numberFord
specification
Front axle
(4X4)Motorcraft SAE
75W-90 Premium
4x4 Front Axle
LubricantXY-75W90-TQL WSP-M2C201-A
Rear axleMotorcraft SAE
75W-140 High
Performance
Synthetic Rear
Axle Lube
1
F1TZ-19580-B WSL-M2C192-A
Motorcraft SAE
80W-90 Premium
Rear Axle
Lubricant (Dana
135 axles)
1
XY-80W90-QL WSP-M2C197-A
Brake fluid
and clutch
fluid (if
equipped)High Performance
DOT 3 Motor
Vehicle Brake
FluidC6AZ-19542-AB ESA-M6C25-A
and DOT 3
Engine coolant Ford Premium
Engine CoolantE2FZ-19549-AA
(in Canada,
Motorcraft
CXC-8-B)ESE-M97B44-A
Capacities and specifications
225

Accessory delay ..........................63
Air bag supplemental
restraint system ..........................88
and child safety seats ..............89
description ................................88
disposal ......................................92
driver air bag ............................90
indicator light ......................13,91
operation ...................................90
passenger air bag .....................90
passenger
deactivation switch ...................92
Air cleaner filter ................193,222
Air conditioning ..........................27
Ambulance packages ....................4
Antifreeze (see Engine
coolant) .....................................182
Anti-lock brake system
(see Brakes) .......................110,111
Audio system (see Radio) .........32
Automatic transmission
driving an automatic
overdrive .................................115
fluid, adding ............................189
fluid, checking ........................189
fluid, refill capacities ..............222
fluid, specification ..................227
Auxiliary power point .................27
Axle
lubricant specifications ...225,227
refill capacities ........................222
traction lok ..............................112
Battery .......................................194
acid, treating emergencies .....194
charging system
warning light .............................14
jumping a disabled battery ....166
maintenance-free ....................194
replacement, specifications ...222
servicing ..................................194
voltage gauge ............................19
Belt minder .................................84Brakes ........................................109
anti-lock .....................109,110,111
anti-lock brake system (ABS)
warning light ......................14,110
brake warning light ..................13
fluid, checking and adding ....179
fluid, refill capacities ..............222
fluid, specifications ..........225,227
lubricant specifications ...225,227
parking ....................................111
shift interlock ..........................114
Break-in period .............................3
Capacities for refilling fluids ....222
Certification Label ....................232
Child safety restraints ................97
child safety belts ......................97
Child safety seats ........................98
attaching with tether straps ..102
in front seat ..............................99
in rear seat ................................99
tether anchorage hardware ...102
Cleaning your vehicle ...............217
engine compartment ..............219
exterior ....................................219
exterior lamps .........................220
instrument panel ....................220
instrument panel lens ............220
interior .....................................221
plastic parts ............................219
safety belts ..............................221
washing ....................................218
waxing .....................................218
wheels ......................................219
wiper blades ............................220
Climate control (see Air
conditioning or Heating) ............27
Clock ..................................36,42,52
Clutch
fluid ..........................................181
operation while driving ..........117
recommended shift speeds ....119
Compass, electronic ....................22
Index
247

calibration .................................24
set zone adjustment .................23
Console ........................................66
Controls
power seat .................................73
Coolant
checking and adding ..............182
refill capacities .................185,222
specifications ...................225,227
Cruise control
(see Speed control) ....................56
Customer Assistance ................145
Ford accessories for your
vehicle .....................................241
Ford Extended
Service Plan ............................234
Getting assistance outside
the U.S. and Canada ..............240
Getting roadside assistance ...145
Getting the
service you need ....................234
Ordering additional
owner's literature ...................245
The Dispute
Settlement Board ...................237
Utilizing the Mediation/
Arbitration Program ...............240
Daytime running lamps
(see Lamps) ................................25
Dipstick
automatic
transmission fluid ...................189
engine oil .................................176
Doors
door ajar warning .....................15
lubricant specifications ..........225
Driveline universal joint
and slip yoke .............................194
Driving under special
conditions ...........................130,131
mud ..........................................130
sand .........................................130snow and ice ...........................131
through water ..................130,134
Emergencies, roadside
jump-starting ..........................166
Emission control system ..........210
Engine .................................227,228
check engine/
service engine soon light ....10,11
cleaning ...................................219
coolant .....................................182
diesel ...........................................3
fail-safe coolant ......................186
idle speed control ...................194
lubrication
specifications ...................225,227
refill capacities ........................222
service points ..........................175
starting after a collision .........146
Engine block heater .................107
Engine oil ..................................176
checking and adding ..............176
dipstick ....................................176
filter, specifications .........178,222
recommendations ...................178
refill capacities ........................222
specifications ...................225,227
Exhaust fumes ..........................107
Fail safe cooling ........................186
Fluid capacities .........................222
Four-Wheel Drive vehicles ..14,123
control trac ...............................26
description ..............................127
driving off road .......................129
electronic shift ............26,123,127
indicator light ....................15,124
lever operated shift ................125
manual locking hubs ..............124
preparing to drive your
vehicle .....................................113
Fuel ............................................202
calculating fuel economy .......207
cap ...........................................206
Index
248

capacity ...................................222
choosing the right fuel ...........204
comparisons with EPA fuel
economy estimates .................210
detergent in fuel .....................205
filling your
vehicle with fuel .......202,206,207
filter, specifications .........206,222
fuel pump shut-off switch .....146
gauge .........................................17
improving fuel economy ........207
low fuel warning light ..............10
octane rating .............204,227,228
quality ......................................205
running out of fuel .................205
safety information relating to
automotive fuels .....................202
Fuses ...................................147,148
Gas cap (see Fuel cap) ............206
Gas mileage
(see Fuel economy) .................207
Gauges .........................................16
battery voltage gauge ...............19
engine coolant
temperature gauge ...................17
engine oil pressure gauge ........19
fuel gauge ..................................17
odometer ...................................18
speedometer .............................17
tachometer ................................19
trip odometer ............................18
GAWR
(Gross Axle Weight Rating) .....132
calculating ...............................134
definition .................................132
driving with a heavy load ......132
location ....................................132
GVWR (Gross
Vehicle Weight Rating) .............132
calculating ........................132,134
definition .................................132
driving with a heavy load ......132location ....................................132
Hazard flashers .........................146
Headlamps ...................................25
aiming ......................................217
daytime running lights .............25
flash to pass ..............................26
high beam ............................14,25
replacing bulbs ................212,213
turning on and off ....................25
warning chime ..........................16
Heating ........................................27
heater only system ...................27
heating and
air conditioning system ............29
Hood ..........................................174
Ignition ................................227,228
positions of the ignition ...........55
removing the key ....................122
Infant seats (see Safety seats) ..98
Inspection/
maintenance (I/M) testing .......211
Instrument panel
cleaning ...................................220
cluster .................................10,220
lighting up
panel and interior .....................26
location of components ............10
Jump-starting your vehicle ......166
Keys
key in ignition chime ...............16
positions of the ignition ...........55
removing from the ignition ....122
Lamps
autolamp system .....................212
bulb replacement
specifications chart ................216
cargo lamps ...............................26
daytime running light ...............25
headlamps .................................25
headlamps, flash to pass ..........26
instrument panel, dimming .....26
Index
249

replacing
bulbs ............212,213,214,215,216
Lane change indicator
(see Turn signal) ........................56
Lights, warning and indicator ....10
air bag ........................................13
anti-lock brakes (ABS) .....14,110
brake ..........................................13
charging system ........................14
check coolant ............................15
cruise indicator .........................15
door ajar ....................................15
engine oil pressure ...................15
high beam .................................14
low fuel ......................................10
safety belt .................................13
service engine soon .............10,11
turn signal indicator .................14
Load limits .................................132
GAWR ......................................132
GVWR ......................................132
trailer towing ..........................132
Loading instructions .................134
Locks
childproof ..................................64
Lubricant specifications ....225,227
Lumbar support, seats ...............75
Manual transmission .................117
fluid capacities ........................222
lubricant specifications ..........227
reverse .....................................121
Message center ...........................20
english/metric button ...............20
menu button .............................20
Mirrors .........................................66
fold away ...................................65
heated ........................................65
side view mirrors (power) .......64
Motorcraft parts .................206,222
Octane rating ............................204
Odometer .....................................18
Oil (see Engine oil) ..................176Overdrive .....................................61
Panic alarm feature, remote
entry system ................................68
Parking brake ............................111
Parts (see Motorcraft parts) ....222
Power distribution box
(see Fuses) ...............................152
Power door locks ........................63
Power steering ..........................112
fluid, checking and adding ....188
fluid, refill capacity ................222
fluid, specifications ..........225,227
Preparing to
drive your vehicle .....................113
Radio ............................................32
Relays ........................................147
Remote entry system ............67,68
illuminated entry ......................69
locking/unlocking doors ...........67
panic alarm ...............................68
replacement/additional
transmitters ..........................70,71
replacing the batteries .............68
Safety belts (see Safety
restraints) ...........16,75,77,78,79,81
Safety defects, reporting ..........246
Safety restraints ......75,77,78,79,81
belt minder ...............................84
cleaning the safety belts ...87,221
extension assembly ..................83
for adults .........................77,78,79
for children ..........................96,97
lap belt ......................................82
warning light
and chime ...................13,16,83,84
Safety seats for children ............98
Seat belts
(see Safety restraints) ...............75
Seats ............................................72
child safety seats ......................98
cleaning ...................................221
Servicing your vehicle ..............172
Index
250

Item Information
Required fuel Unleaded fuel only - 87 octane
Fuel tank capacity Refer toRefill capacitiesin theCapacities
and specificationschapter.
Engine oil (includes
filter change)5.7L (6.0 quarts). Use Motorcraft SAE 5W-30
Super Premium Motor Oil, Ford specification
WSS-M2C153-G.
Tire size and pressure Refer to the Certification Label inside of
driver's door
Hood release Pull handle under the left side of the
instrument panel.
Coolant capacity Refer toRefill capacitiesin theCapacities
and specificationschapter.
Power steering fluid
capacityFill to line on reservoir. Use Motorcraft
MERCONtAT F.
Manual transmission
(5-speed)
23.2L (3.4 quarts). Use Synthetic MERCONt
AT F.3
Manual transmission
(6-speed)25.5L (5.8 quarts). Use Motorcraft MERCONt
AT F.3
Automatic
transmission fluid
capacity
2
16.7L (17.7 quarts). Use Motorcraft MERCONt
AT F.4
1
Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCONtand MERCONtV are not interchangeable. DO NOT
mix MERCONtand MERCONtV. Refer to your Scheduled Maintenance
Guide to determine the correct service interval.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your Scheduled Maintenance Guide to determine
the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONtand MERCONtV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONttype
Filling station information
255