oil FORD SUPER DUTY 2000 1.G Owners Manual

Vehicle Symbol Glossary
Child Safety Door
Lock/Unlock
Interior Luggage
Compartment Release
Symbol
Panic AlarmEngine Oil
Engine CoolantEngine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or SparksBattery Acid
Explosive GasFan Warning
Power Steering FluidMaintain Correct Fluid
LevelMAX
MIN
Emission SystemEngine Air Filter
Passenger Compartment
Air FilterJack
Introduction
7

Four wheel drive indicator (if equipped)
Momentarily illuminates when the
ignition is turned to the START
position. Illuminates when 4x4 range
is engaged. If the light continues to flash have the system serviced.
Door ajar
Illuminates when the ignition is in
the ON or START position and any
door is open.
Oil pressure/Engine coolant
This light will illuminate when the
ignition is in the ON position and
the:
²engine coolant temperature is
very high
²engine oil pressure is low
²engine is off
The light serves as a notice that a system needs your attention and to
check the engine coolant temperature gauge and the engine oil pressure
gauge.
Refer toEngine coolant temperature gaugeandEngine oil pressure
gaugein this chapter for more information.
Speed control
²Standard analog instrument cluster
This light comes on when either the
COAST/SET or RES/ACCEL controls
are pressed. It turns off when the cruise cancel control is pressed, the
brake is applied or the ignition is turned to the OFF position.
²Optional electronic instrument
cluster
The ªCRUISEº light comes on when
the ON control is pressed.
4x4
DOOR
AJAR
CRUISE
CRUISE
Instrumentation
15

Tachometer
Indicates the engine speed in
revolutions per minute.
Driving with your tachometer
pointer at the top of the scale or in
the red zone may damage the
engine.
Battery voltage gauge
This shows the battery voltage when
the ignition is in the ON position. If
the pointer moves and stays outside
the normal operating range (as
indicated), have the vehicle's
electrical system checked as soon as
possible.
Engine oil pressure gauge
This shows the engine oil pressure
in the system. Sufficient pressure
exists as long as the needle remains
in the normal range (the area
between the ªLº and ªHº).
If the gauge indicates low pressure,
stop the vehicle as soon as safely
possible and switch off the engine
immediately. Check the oil level.
Add oil if needed (refer toEngine
oilin theMaintenance and care
chapter). If the oil level is correct, have your vehicle checked at your
dealership or by a qualified technician.
RPM1000X0123
5
6 4
818
L
H
Instrumentation
19

²The Front Axle Accessory Reserve Capacity and the Total Accessory
Reserve Capacity listed on the bottom right of the Safety Compliance
Certification Label will determine whether or not the addition of a
snowplow will overload your vehicle.
²The weight of the snowplow and supporting components distributed to
the front axle must not exceed the front accessory reserve capacity.
²The total weight of the snowplow and aftermarket equipment must
not exceed the Total Accessory Reserve Capacity.
²The weight of the installed snowplow and aftermarket equipment must
not load the vehicle beyond the GAWR (front/rear) and GVWR listed
on the Safety Compliance Certification Label.
²The total weight of the snowplow and aftermarket equipment must be
considered part of the payload and must not exceed the Gross
Combined Weight Rating (GCWR) for towing.
²Federal and most local regulations require additional exterior lamps
for snowplow-equipped vehicles. Consult your dealer for additional
information.
²After installing a snowplow to the vehicle, ensure the vehicle's front
toe alignment and front ride height are within specification (reset if
required). These specifications are located in the vehicle's Workshop
Manual. Adherence to the toe, tire pressures and ride height
specification is important for proper tire wear, ride, handling and
headlight aim. Also, maintain the engine oil and transmission fluid
change intervals following the severe duty schedule.
Do not exceed the GVWR or the GAWR specified on the
certification label.
Removing snowplow
Read the following instructions before removing a snowplow:
²After removing a snowplow from the vehicle, ensure the vehicle's front
toe alignment and front ride height are within specification (reset if
required). These specifications are located in the vehicle's Workshop
Manual. Adherence to the toe and ride height specification is
important for proper tire wear, ride, handling and headlight aim.
Driving
142

The fuses are coded as follows.
Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment
Fuse Panel Description
1 20A Turn/Hazard Lamps
2 10A Airbag Module
3 20A Cigar Lighter, Data Link Connector
4 10A Glove Box Lamp, Map Lamps, Power
Mirrors, Underhood Lamp
5 Ð Not Used
6 Ð Not Used
7 5A Power Window/Lock Switch Illumination
8 5A Radio, Headlamp Switch Illumination
9 Ð Not Used
10 15A Dual Fuel Tanks
11 30A Wiper Motor, Wiper Run/Park Relay Coil,
Wiper Hi/LO Relay Coil, Washer Pump
Relay Coil
12 15A Horn
13 20A Stop Lamps, Center High-mount Stop
Lamp, Trailer Tow Stop Lamp, Speed
Control
14 10A Dome Lamp, Cargo Lamp, Courtesy Lamps,
Running Board Lamps
15 5A Stop Lamp Switch (Logic): Generic
Electronic Module (GEM), Powertrain
Control Module (PCM), Four Wheel
Anti-lock Brake System (4WABS) Module,
Brake Shift Interlock, Cluster and PCM
Keep Alive Memory
16 15A Instrument Cluster, Hi-beam Headlamps
17 Ð Not Used
18 Ð Not Used
Roadside emergencies
150

Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment
Fuse Panel Description
19 10A Auxiliary Powertrain Control Module
(APCM) (Diesel only), Instrument Cluster,
GEM Module, Overdrive Cancel Switch, Idle
Validation Switch (Diesel only), Overhead
Console, Diesel PCM via Clutch
20 15A Starter Motor Relay Coil, Clutch Switch
21 Ð Not Used
22 10A Air Bag Module, Passenger Air Bag
Activation/Deactivation Switch, Blower
Motor Relay Coil
23 Ð Not Used
24 10A A/C Clutch, Blend Door Actuator, Trailer
Tow Battery Charge Relay Coil, Four Wheel
Anti-Lock Brake System (4WABS), Turn
Signal
25 Ð Not Used
26 Ð Not Used
27 10A
Ignition Run Power Feed (Customer Access)
28 10A Brake Shift Interlock, DRL Relay Coil,
Speed Control Module, Backup Lamps,
Trailer Tow Backup Lamp Relay Coil,
Electronic Shift On The Fly Hub Lock
Solenoid, Vacuum Pump Motor
29 5A Instrument Cluster (Charge and Airbag
Warning Lamps)
30 30A PCM Relay Coil, Ignition Coil (Gasoline
only), Fuel Heater (Diesel only), Wastegate
Solenoid (Diesel only), Injector Driver
Module Relay Coil (Diesel only)
31 Ð Not Used
Relay 1 Ð Interior Lamp Relay
Relay 2 Ð Not Used
Relay 3 Ð Horn
Relay 4 Ð Power Window One Touch Down Relay
Relay 5 Ð Accessory Delay Relay
Roadside emergencies
151

The high-current fuses and relays are coded as follows.
Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box Description
1 7.5A * Trailer Tow Left Stop/Turn Lamp
2 10A* Washer Pump
3 7.5A* Trailer Tow Right Stop/Turn Lamp
4 20A* Trailer Tow Backup Lamps, Trailer Tow
Park Lamps
5 20A* (Gasoline
only)
5A* (Diesel only)Gasoline only-PCM, Fuel Pump Relay Coil,
Mass Air Flow Sensor, Fuel Injectors
Diesel only-Dual Alternator9A9Field
6 10A* Gasoline only-A/C (CASS)
Diesel only-Single or Dual Alternator
9A9Field, Regulator
7 20A* (Gasoline
only)
5A* (Diesel only)
Gasoline only-Vapor Management Valve,
HEGO Sensors, Intake Manifold
Communication Control, EVR Solenoid,
PCM, Canister Vent Solenoid
Diesel only-Dual Alternator9A9Field
8 15A* Trailer Tow Electronic Brake
Illumination, Park Lamps, Trailer Tow
Park Lamp Relay Coil
9 10A* Left Headlamp (Low Beam)
10 20A* Power Point
11 10A* Right Headlamp (Low Beam)
12 15A* Daytime Running Lamps (DRL)
Resistor
13 30A** Multi-function Switch, Headlamps
14 60A** Anti-Lock Brake System
15 Ð Not Used
16 30A** Trailer Tow Battery Charge
17 30A** Electronic Shift On The Fly Relay,
Transfer Case Shift Motor
18 30A** Power Seat
19 20A** Fuel Pump Motor, PCM
20 50A** Ignition Switch (B4 & B5)
Roadside emergencies
153

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box Description
21 50A** Ignition Switch (B1 & B3)
22 50A** Junction Box Battery Feed
23 40A** Blower Motor
24 30A**
(Gasoline only)
20A**
(Diesel only)PCM Power
25 30A*** Power Windows
26 20A** If equipped with Remote Keyless
Entry-Driver Door Unlock Relay Coil,
All Door Unlock Relay Coil, All Door
Lock Relay Coil, Park Lamp Flash
Relay, If not equipped with Remote
Keyless Entry-Power Door Lock Motors
27 - (Gasoline only)
30A**
(Diesel only)Gasoline only-Not Used
Diesel only-Injector Driver Module
28 30A** Trailer Tow Electronic Brake Controller
29 20A** Radio
30 -- PCM Power Relay
31 -- Blower Motor Relay
32 --
A/C CASS (Gasoline only), Injector Driver
Module Power Relay (Diesel only)
33 -- Washer Pump Relay
34 -- Windshield Wiper Park/Run Relay
35 -- Windshield Wiper HI/LO Relay
36 -- A/C Clutch Diode
37 -- PCM Diode
38 -- Trailer Tow Backup Lamp Relay
39 -- Trailer Tow Battery Charge Relay
40 -- Electronic Shift On The Fly Relay #1
41 Ð Electronic Shift On The Fly Relay #2
* Mini Fuses ** Maxi Fuses ***Circuit Breaker
Roadside emergencies
154

On vehicles equipped with single rear wheels, retighten the lug nuts to
the specified torque at 800 km (500 miles) of operation after any wheel
change or any time the lug nuts are loosened.
Bolt Size Wheel Lug nut Torque*
Nm Lb-ft
1/2-20 135 100
9/16-18 190 140
* Torque specifications are for nut and bolt threads free of dirt and
rust. Do not use oil or grease on threads. Use only Ford recommended
replacement fasteners.
JUMP STARTING YOUR VEHICLE
The gases around the battery can explode if exposed to flames,
sparks, or lit cigarettes. An explosion could result in injury or
vehicle damage.
Do not push start your vehicle. You could damage the catalytic
converter.
Batteries contain sulfuric acid which can burn skin, eyes, and
clothing, if contacted.
Do not attempt to push start your vehicle. Automatic
transmissions do not have push-start capability.
Preparing your vehicle
1.Use only a 12±volt supply to start your vehicle.
2. Do not disconnect the battery of the disabled vehicle as this could
damage the vehicle's electrical system.
3. Park the booster vehicle close to the hood of the disabled vehicle
making sure the two vehiclesdo nottouch. Set the parking brake on
both vehicles and stay clear of the engine cooling fan and other moving
parts.
4. Check all battery terminals and remove any excessive corrosion before
you attach the battery cables. Ensure that vent caps are tight and level.
Roadside emergencies
166

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
5.4L V8/6.8L V10 gasoline engines
Refer to the7.3 Liter Power Stroke Direct Injection Turbo Diesel
Owner's Guide Supplementfor diesel engine component locations.
1. Engine oil dipstick
2. Clutch fluid reservoir (manual transmission)
3. Brake fluid reservoir
4. Power distribution box
5. Power steering fluid reservoir
6. Air filter assembly
7. Engine coolant reservoir
8. Windshield washer fluid reservoir
9. Battery
10. Engine oil filler cap
11. Transmission fluid dipstick (automatic transmission)
910111234
867
5
Maintenance and care
175