ABS FORD SUPER DUTY 2001 1.G User Guide

Observe the following guidelines when handling automotive fuel:
•Extinguish all smoking materials
and any open flames before
fueling your vehicle.
•Always turn off the vehicle before
fueling.
•Automotive fuels can be harmful
or fatal if swallowed. Fuel such as
gasoline is highly toxic and if
swallowed can cause death or
permanent injury. If fuel is
swallowed, call a physician immediately, even if no symptoms are
immediately apparent. The toxic effects of fuel may not be visible for
hours.
•Avoid inhaling fuel vapors. Inhaling too much fuel vapor of any kind
can lead to eye and respiratory tract irritation. In severe cases,
excessive or prolonged breathing of fuel vapor can cause serious
illness and permanent injury.
•Avoid getting fuel liquid in your eyes. If fuel is splashed in the eyes,
remove contact lenses (if worn), flush with water for 15 minutes and
seek medical attention. Failure to seek proper medical attention could
lead to permanent injury.
•Fuels can also be harmful if absorbed through the skin. If fuel is
splashed on the skin and/or clothing, promptly remove contaminated
clothing and wash skin thoroughly with soap and water. Repeated or
prolonged skin contact with fuel liquid or vapor causes skin irritation.
•Be particularly careful if you are taking “Antabuse” or other forms of
disulfiram for the treatment of alcoholism. Breathing gasoline vapors,
or skin contact could cause an adverse reaction. In sensitive
individuals, serious personal injury or sickness may result. If fuel is
splashed on the skin, promptly wash skin thoroughly with soap and
water. Consult a physician immediately if you experience an adverse
reaction.
When refueling always shut the engine off and never allow
sparks or open flames near the filler neck. Never smoke while
refueling. Fuel vapor is extremely hazardous under certain conditions.
Care should be taken to avoid inhaling excess fumes.
Maintenance and care
228

Fuel Filler Cap
Your fuel tank filler cap has an indexed design with a 1/8 turn on/off
feature.
When fueling your vehicle:
1. Turn the engine off.
2.
Carefully turn the filler cap counterclockwise 1/8 of a turn until it stops.
3. Pull to remove the cap from the fuel filler pipe.
4. To install the cap, align the tabs on the cap with the notches on the
filler pipe.
5. Turn the filler cap clockwise 1/8 of a turn until it stops.
If the “Service Engine Soon/Check Engine” indicator comes on and stays
on after you start the engine, the fuel filler cap may not be properly
installed. Turn off the engine, remove the fuel filler cap, align the cap
properly and reinstall it.
If you must replace the fuel filler cap, replace it with a fuel filler
cap that is designed for your vehicle. The customer warranty may
be void for any damage to the fuel tank or fuel system if the
correct genuine Ford or Motorcraft fuel filler cap is not used.
The fuel system may be under pressure. If the fuel filler cap is
venting vapor or if you hear a hissing sound, wait until it stops
before completely removing the fuel filler cap. Otherwise, fuel may
spray out and injure you or others.
If you do not use the proper fuel filler cap, excessive pressure or
vacuum in the fuel tank may damage the fuel system or cause
the fuel cap to disengage in a collision, which may result in possible
personal injury.
Fuel Filter
For fuel filter replacement, see your dealer or a qualified service
technician. Refer to the scheduled maintenance guide for the appropriate
intervals for changing the fuel filter.
Replace the fuel filter with an authorized Motorcraft part. The
customer warranty may be void for any damage to the fuel system
if an authorized Motorcraft fuel filter is not used.
Maintenance and care
231

5. Carefully pull bulb straight out of
the socket and push in the new
bulb.
6. Install the bulb socket in lamp
assembly by turning clockwise.
7. Align the lamp assembly on the
vehicle.
8. Install two screws on parking
lamp/turn signal assembly.
Replacing tail lamp/turn/backup lamp bulbs — F250/F350 only
The tail lamp/backup lamp bulbs are
located in the same portion of the
tail lamp assembly, one just below
the other. Follow the same steps to
replace either bulb:
1. Open the tailgate to expose the
lamp assemblies.
2. Remove the two bolts from the
tail lamp assembly.
3. Carefully pull the lamp assembly
from the tailgate pillar by releasing
the two retaining tabs.
4. Twist the bulb socket
14turn counterclockwise and remove from lamp
assembly.
5. Pull the bulb straight out of the socket and push in the new bulb.
6. Install bulb socket in lamp assembly by turning clockwise.
7. Carefully install the tail lamp assembly on tailgate pillar snapping the
two retaining tabs into place.
8. Secure the tail lamp with two bolts.
Maintenance and care
240

F250-Crew Cab
Dimension Body style
Crew Cab 4x2 Crew Cab 4x4
(1) Overall height 1 960 mm (77.2 in)
a/
1 883 mm (74.1 in)b2 053mm (80.8 in)a/
2 052 mm (80.8 in)b
(2) Track (Front /
Rear)1 745 mm (68.7 in)/
1 729 mm (68.1 in)a,b1 736 mm (68.4 in)/
1 729 mm (68.1 in)a,b
(3) Overall width 1 988 mm (78.3 in)a,b1 988 mm (78.3 in)a,b
(4) Wheelbase 3 967 mm (156.2 in )a/
4 379 mm (172.4 in)b3 967 mm (156.2 in )a/
4 379 mm (172.4 in)b
(5) Overall length 6 242 mm (245.8 in)a/
6 654 mm (262.0 in)b6 242 mm (245.8 in)a/
6 654 mm (262.0 in)b
a
Short wheel basebLong wheel base
F350–except Crew Cab
Dimension Body style
Chassis
CabRegular
CabSuper Cab
4x2Super Cab
4x4
(1) Overall
height1 972 mm
(77.6 in)1 860 mm
(73.2 in)
c,e1 865 mm
(73.4 in)a
1 861 mm
(73.6 in)b
1 960 mm
(77.2 in)
(2) Track
(Front /
Rear)1 736.3 mm
(68.3 in) /
1 879.6 mm
(74.0 in)1 736.3 mm
(68.3 in) /
1 729.3 mm
(68.0 in)1 736.3 mm
(68.3 in) /
1 729.3 mm
(68.0 in)
a,c
1 736.3 mm
(68.3 in) /
1879.6 mm
(74.0 in)
b,d
1 737.3 mm
(68.4 in) /
1 729.3 mm
(68.0 in)
(3) Overall
width2 025 mm
(79.7 in)2 031 mm
(79.9 in)2 031 mm
(79.9 in)2 031 mm
(79.9 in)
Capacities and specifications
257

Dimension Body style
Chassis
CabRegular
CabSuper Cab
4x2Super Cab
4x4
(4)
Wheelbase3 576.3 mm
(140.8 in)3 479.8 mm
(137.0 in)3 601 mm
(141.8 in)
a/
4 013.2 mm
(158.0 in)
b
3 601 mm
(141.8 in)a/
4 013.2 mm
(158.0 in)
b
(5) Overall
length5 732 mm
(225.7 in)5 754 mm
(226.5 in)5 879 mm
(231.4 in)a/
6 288 mm
(247.6 in)
b
6 291 mm
(247.7 in)
aShort wheel basebLong wheel basecSingle rear wheelsdDual rear wheels
F350-Crew Cab
Dimension Body style
Crew Cab 4x2 Crew Cab 4x4
(1) Overall height 1 929 mm (75.9 in) 2 038 mm (80.2 in)
(2) Track (Front /
Rear)1 745 mm (68.7 in)/
1 729 mm (68.1 in)
a,b1 736 mm (68.4 in)/
1 729 mm (68.1 in)a,b
(3) Overall width 1 988 mm (78.3 in)a,b2 077 mm (79.0 in)a,b
(4) Wheelbase 3 967 mm (156.2 in
)a/4 379 mm (172.4
in)b
3 967 mm (156.2 in
)a/4 379 mm (172.4
in)b
(5) Overall length 6 242 mm (245.8
in)a/6 654 mm (262.0
in)b
6 242 mm (245.8
in)a/6 654 mm (262.0
in)b
a
Short wheel basebLong wheel base
Capacities and specifications
258

A
Accessory delay ..........................80
Air bag supplemental
restraint system ........................107
and child safety seats ............109
description ..............................107
disposal ....................................111
driver air bag ..........................109
indicator light ...................11, 111
operation .................................109
passenger air bag ...................109
passenger deactivation
switch ......................................112
Air cleaner filter .......217–218, 249
Air conditioning ..........................29
Ambulance packages ....................4
Antifreeze (see Engine
coolant) .....................................206
Anti-lock brake system
(see Brakes) ......................131–132
Audio system (see Radio) ...35, 56
Automatic transmission
driving an automatic
overdrive .................................137
fluid, adding ............................214
fluid, checking ........................214
fluid, refill capacities ..............249
fluid, specification ..................256
Auxiliary power point ...........29, 83
Axle
lubricant specifications ..253, 256
refill capacities ........................249
traction lok ..............................134
B
Battery .......................................219acid, treating emergencies .....219
charging system
warning light .............................13
jumping a disabled battery ....191
maintenance-free ....................219
replacement, specifications ...249
servicing ..................................219
voltage gauge ............................19
Belt minder ...............................103
Brakes ........................................131
anti-lock ...........................131–132
anti-lock brake system
(ABS) warning light .........13, 132
brake warning light ..................12
fluid, checking and adding ....204
fluid, refill capacities ..............249
fluid, specifications .........253, 256
lubricant specifications ..253, 256
parking ....................................133
pedals (see Power adjustable
foot pedals) ...............................26
shift interlock ..........................136
Break-in period .............................3
C
Capacities for refilling fluids ....249
Certification Label ....................261
Child safety restraints ..............117
child safety belts ....................117
Child safety seats ......................118
attaching with tether straps ..122
in front seat ............................119
in rear seat ..............................119
tether anchorage hardware ...122
Cleaning your vehicle ...............243
engine compartment ..............246
exterior ............................244–245
exterior lamps .........................246
Index
278

calculating .......................154, 156
definition .................................154
driving with a heavy load ......154
location ....................................154
H
Hazard flashers .........................168
Headlamps ...................................24
aiming ......................................243
autolamp system .......................24
daytime running lights .............25
flash to pass ..............................25
high beam ...........................13, 25
replacing bulbs ...............237–238
turning on and off ....................24
warning chime ..........................15
Heating ........................................29
heater only system ...................29
heating and air conditioning
system .......................................31
Hood ..........................................199
I
Ignition .................................71, 256
removing the key ....................144
Infant seats
(see Safety seats) .....................118
Inspection/maintenance (I/M)
testing ........................................236
Instrument panel
cleaning ...................................247
cluster ................................10, 247
lighting up panel and
interior .......................................26
location of components ............10J
Jack ............................................179
positioning ...............................179
storage .....................................179
Jump-starting your vehicle ......191
K
Keys
key in ignition chime ...............15
positions of the ignition ...........71
removing from the ignition ....144
L
Lamps
autolamp system ...............24, 237
bulb replacement
specifications chart ................243
cargo lamps ...............................26
daytime running light ...............25
fog lamps ...................................26
headlamps .................................24
headlamps, flash to pass ..........25
instrument panel, dimming .....26
replacing bulbs ...............237–242
Lane change indicator
(see Turn signal) ........................72
Lights, warning and indicator ....10
air bag ........................................11
anti-lock brakes (ABS) ....13, 132
brake ..........................................12
charging system ........................13
check coolant ............................14
cruise indicator .........................14
door ajar ....................................14
engine oil pressure ...................14
high beam .................................13
low fuel ......................................10
Index
281