engine FORD SUPER DUTY 2002 1.G Owners Manual

ItemFord part
name or
equivalentFord part
numberFord
specification
Rear axleMotorcraft SAE
75W-140 High
Performance
Synthetic Rear
Axle Lube
1
XY-75W140–QL WSL-M2C192-A
Motorcraft SAE
75W-90
Synthetic Rear
Axle LubricantXY-75W90–GLS –
Motorcraft SAE
80W-90
Premium Rear
Axle Lubricant
(Dana 135
axles)
1
XY-80W90-QL WSP-M2C197-A
Brake fluid and
clutch fluid (if
equipped)Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
and DOT 3
Engine coolant Motorcraft
Premium Engine
Coolant
(green-colored)VC-4–A (in
Canada,
Motorcraft
CXC-10)ESE-M97B44-A
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7–A WSS-M97B51-A1
Engine oilMotorcraft SAE
5W-20 Premium
Synthetic Blend
Motor OilXO-5W20-QSP WSS-M2C153-H
and API
Certification
Mark
Maintenance and Specifications
238

Traction-Lok axles. Ford design rear axles contain a synthetic lubricant
that does not require changing unless the axle has been submerged in
water. Dana rear axles also contain a synthetic lubricant butdorequire a
change. Refer to your “Service Guide” for change intervals on Dana rear
axles.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your scheduled maintenance guide to determine
the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCON
and MERCON
V. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCON
type
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCON
V type fluid.
MERCON
and MERCON
V type fluids are not interchangeable.
DO NOT mix MERCON
and MERCON
V. Use of a transmission
fluid that indicates dual usage (MERCON
and MERCON
V) in
an automatic transmission application requiring MERCON
may
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
ENGINE DATA
Engine 5.4L V8 engine 6.8L V10 engine
Cubic inches 330 415
Required fuel 87 octane 87 octane
Firing order 1-3-7-2-6-5-4-8 1-6-5-10-2-7-3-8-4-9
Spark plug gap1.3-1.4 mm
(0.052-0.056 inch)1.3-1.4 mm
(0.052-0.056 inch)
Ignition system Coil on plug Coil on plug
Compression ratio 9.0:1 9.0:1
Maintenance and Specifications
240

Vehicle identification number (VIN)
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel. (Please note that
in the graphic XXXX is
representative of your vehicle
identification number.)
1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
XXXXXXXXXXXXXXXXX
Maintenance and Specifications
250

FORD ACCESSORIES FOR YOUR VEHICLE
A wide selection of genuine Ford accessories are available for your
vehicle through your local authorized Ford, Lincoln, Mercury or Ford of
Canada dealer. These quality accessories have been specifically
engineered to fulfill your automotive needs; they are custom designed to
complement the style and aerodynamic appearance of your vehicle. In
addition, each accessory is made from high quality materials and meets
or exceeds Ford’s rigorous engineering and safety specifications. Ford
Motor Company will repair or replace any properly dealer-installed Ford
accessory found to be defective in factory-supplied materials or
workmanship during the warranty period, as well as any component
damaged by the defective accessory. The accessory will be warranted for
whichever provides you the greatest benefit:
•12 months or 20,000 km (12,000 miles) (whichever occurs first), or
•the remainder of your new vehicle limited warranty.
This means that genuine Ford accessories purchased along with your
new vehicle and installed by the dealer are covered for the full length of
your New Vehicle’s Limited Warranty — 3 years or 60,000 km (36,000
miles) (whichever occurs first). Contact your dealer for details and a
copy of the warranty.
Not all accessories are available for all models.
Vehicle Security
Remote keyless entry
Styled wheel protector locks
Vehicle security systems
Comfort and convenience
Cargo organizers
Cargo storage bin
Cargo trays
Cell phone holder
Engine block heaters
Manual sliding rear window
Power sliding rear window
Tire step
Accessories
251

For maximum vehicle performance, keep the following information in
mind when adding accessories or equipment to your vehicle:
•When adding accessories, equipment, passengers and luggage to your
vehicle, do not exceed the total weight capacity of the vehicle or of
the front or rear axle (GVWR or GAWR as indicated on the Safety
compliance certification label). Consult your dealer for specific weight
information.
•The Federal Communications Commission (FCC) and Canadian Radio
Telecommunications Commission (CRTC) regulate the use of mobile
communications systems - such as two-way radios, telephones and
theft alarms - that are equipped with radio transmitters. Any such
equipment installed in your vehicle should comply with FCC or CRTC
regulations and should be installed only by a qualified service
technician.
•Mobile communications systems may harm the operation of your
vehicle, particularly if they are not properly designed for automotive
use or are not properly installed. When operated, such systems may
cause the engine to stumble or stall or cause the transmission to be
damaged or operate improperly. In addition, such systems may be
damaged or their performance may be affected by operating your
vehicle. (Citizens band [CB] transceivers, garage door openers and
other transmitters with outputs of five watts or less will not ordinarily
affect your vehicle’s operation.)
•Ford cannot assume responsibility for any adverse effects or damage
that may result from the use of such equipment.
Accessories
254

A
Accessory delay ..........................48
Air bag supplemental restraint
system ..........................................82
and child safety seats ..............83
description ................................82
disposal ......................................86
driver air bag ............................84
indicator light ...........................85
operation ...................................84
passenger air bag .....................84
passenger deactivation
switch ........................................86
Air cleaner filter .......226–227, 234
Ambulance packages ....................6
Antifreeze
(see Engine coolant) ................204
Anti-lock brake system
(see Brakes) ......................106–107
Audio system
(see Radio) ................17, 19, 22, 26
Automatic transmission ............109
driving an automatic
overdrive .................................110
fluid, adding ............................222
fluid, checking ........................222
fluid, refill capacities ..............234
fluid, specification ..................240
Auxiliary power point .................47
Axle
lubricant specifications ..237, 240
refill capacities ........................234
traction lok ..............................108
B
Battery .......................................202
acid, treating emergencies .....202jumping a disabled battery ....174
maintenance-free ....................202
replacement, specifications ...234
servicing ..................................202
BeltMinder ...................................77
Brakes ........................................105
anti-lock ...........................105–107
anti-lock brake system (ABS)
warning light ...........................106
fluid, checking and adding ....221
fluid, refill capacities ..............234
fluid, specifications .........237, 240
lubricant specifications ..237, 240
parking ....................................107
pedals (see Power adjustable
foot pedals) ...............................49
shift interlock ..........................109
Break-in period .............................4
Bulbs ............................................39
C
Capacities for refilling fluids ....234
Cassette tape player ...................26
CD changer .................................28
CD-single premium .........17, 19, 22
Certification Label ....................249
Child safety restraints ................91
child safety belts ......................91
Child safety seats ........................93
attaching with tether straps ....97
in front seat ..............................95
in rear seat ................................95
Cleaning your vehicle
engine compartment ..............191
instrument panel ....................193
interior .....................................193
plastic parts ............................192
Index
255

washing ....................................190
waxing .....................................190
wheels ......................................191
wiper blades ............................192
woodtone trim ........................193
Clutch
fluid ..........................................221
operation while driving ..........112
recommended shift speeds ....113
Compass, electronic ....................55
calibration .................................56
set zone adjustment .................56
Console ........................................53
overhead ....................................46
Controls
power seat .................................68
Coolant
checking and adding ..............204
refill capacities ................208, 234
specifications ..................237, 240
Customer Assistance ................158
Ford accessories for your
vehicle .....................................194
Ford Extended Service
Plan ..........................................183
Getting assistance outside the
U.S. and Canada .....................187
Getting roadside assistance ...158
Getting the service you
need .........................................181
Ordering additional owner’s
literature .................................188
The Dispute Settlement
Board .......................................183
Utilizing the
Mediation/Arbitration
Program ...................................186D
Daytime running lamps
(see Lamps) ................................37
Dipstick
automatic transmission
fluid ..........................................222
engine oil .................................199
Doors
lubricant specifications ..........237
Driveline universal joint and
slip yoke ....................................226
Driving under special
conditions ..................112, 121, 124
sand .........................................123
snow and ice ...........................125
through water .................123, 128
E
Emergencies, roadside
jump-starting ..........................174
Emission control system ..........218
Engine ................................240–241
cleaning ...................................191
coolant .....................................204
diesel ...........................................5
fail-safe coolant ......................209
idle speed control ...................202
lubrication
specifications ..................237, 240
refill capacities ........................234
service points ..........................198
starting after a collision .........159
Engine block heater .................105
Engine oil ..................................199
checking and adding ..............199
dipstick ....................................199
filter, specifications ........201, 234
recommendations ...................201
Index
256

Instrument panel
cleaning ...................................193
cluster ........................................10
lighting up panel and
interior .......................................38
J
Jump-starting your vehicle ......174
K
Keyless entry system
autolock .....................................63
Keys
positions of the ignition .........101
L
Lamps
autolamp system .......................36
bulb replacement
specifications chart ..................39
cargo lamps ...............................38
daytime running light ...............37
fog lamps ...................................37
headlamps .................................36
headlamps, flash to pass ..........38
instrument panel, dimming .....38
interior lamps ...........................39
replacing bulbs ...................39–44
Lane change indicator
(see Turn signal) ........................38
Lights, warning and indicator ....10
anti-lock brakes (ABS) ..........106
speed control ............................52
Load limits .................................128
GAWR ......................................128
GVWR ......................................128
trailer towing ..........................128
Loading instructions .................130Locks
autolock .....................................63
childproof ..................................59
Lubricant specifications ...237, 240
Lumbar support, seats ...............69
M
Manual transmission .................112
fluid capacities ........................234
lubricant specifications ..........240
reverse .....................................113
Message center ...........................53
english/metric button ...............54
menu button .............................54
Mirrors .........................................46
fold away ...................................49
side view mirrors (power) .......49
Motorcraft parts ................214, 234
O
Octane rating ............................213
Oil (see Engine oil) ..................199
P
Parking brake ............................107
Parts (see Motorcraft parts) ....234
Pedals (see Power adjustable
foot pedals) .................................49
Power distribution box
(see Fuses) ...............................161
Power door locks ..................58, 63
Power point .................................47
Power steering ..........................108
fluid, checking and adding ....220
fluid, refill capacity ................234
Index
258