clock FORD SUPER DUTY 2003 1.G User Guide
[x] Cancel search | Manufacturer: FORD, Model Year: 2003, Model line: SUPER DUTY, Model: FORD SUPER DUTY 2003 1.GPages: 256, PDF Size: 2.3 MB
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•Rear
Never use the front or rear
differential as a jacking point.
To lessen the risk of
personal injury, do not put
anypart of your bodyunder the
vehicle while changing a tire. Do
not start the engine when your
vehicle is on the jack. The jack is
onlymeant for changing the tire.
8. Turn the jack handle clockwise
until the wheel is completelyoff the
ground and high enough to install
the spare tire.
9. Remove the lug nuts with the lug
wrench.
10. On single rear wheel vehicles,
replace the flat tire with the spare
tire, making sure the valve stem is facing outward for all front tires and
vehicles equipped with single rear wheels. If replacing an inboard rear
tire on a dual rear wheel vehicle, the valve stem must be facing outward.
If replacing the outboard wheel, the valve stem must be facing inward.
Reinstall the lug nuts until the wheel is snug against the hub. Do not
fullytighten the lug nuts until the wheel has been lowered.
11. Lower the wheel byturning the jack handle counterclockwise.
Go to step 19.
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The following steps apply to F350 Chassis Cab F450/F550 only:
12. Slide the notched end of the
jack handle over the release valve
and use the handle to slide the jack
under the vehicle. Make sure the
valve is closed byturning it
clockwise.
13. Position the jack according to
the following guides:
•Front (4x2) F350
•Front (4x2) F450/550
•Front driver side (4x4)
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•Front passenger side (4x4)
•Rear
14. Insert the jack handle into the
pump linkage.
15. Use an up-and-down motion
with the jack handle to raise the
wheel completelyoff the ground.
Hydraulicjacks are equipped
with a pressure release valve
that prevents lifting loads which
exceed the jack’s rated capacity.
16. Remove the lug nuts with the lug wrench.
17. Replace the flat tire with the spare tire, making sure the valve stem
is facing outward on all front an inboard rear wheels. If replacing the
outboard wheel, the valve stem must be facing inward. Reinstall the lug
nuts until the wheel is snug against the hub. Do not fullytighten the lug
nuts until the wheel has been lowered.
18. Lower the wheel byslowlyturning the release valve
counterclockwise. Opening the release valve slowlywill provide a more
controlled rate of descent.
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2. Slide the wheel partiallyunder the vehicle and install the retainer
through the wheel center. Pull on the cable to align the components at
the end of the cable.
3. Turn the jack handle clockwise until the tire is raised to its stowed
position underneath the vehicle. The effort to turn the jack handle
increases significantlyand the spare tire carrier ratchets or slips when
the tire is raised to the maximum tightness. Tighten to the best of your
ability, to the point where the ratchet/slip occurs, if possible. The spare
tire carrier will not allow you to overtighten. If the spare tire carrier
ratchets or slips with little effort, take the vehicle to your dealer for
assistance at your earliest convenience.
4. Check that the tire lies flat against the frame and is properly
tightened. Tryto push or pull, then turn the tire to be sure it will not
move. Loosen and retighten, if necessary. Failure to properly stow the
spare tire mayresult in failure of the winch cable and loss of the tire.
5. Repeat this tightness check procedure when servicing the spare tire
pressure (everysix months, per scheduled maintenance guide), or at any
time that the spare tire is disturbed through service of other
components.
6. If removed, install the spare tire lock (if equipped) into the bumper
drive tube with the spare tire lock key(if equipped) and jack handle.
JUMP STARTING YOUR VEHICLE
The gases around the batterycan explode if exposed to flames,
sparks, or lit cigarettes. An explosion could result in injuryor
vehicle damage.
Batteries contain sulfuric acid which can burn skin, eyes and
clothing, if contacted.
Do not attempt to push-start your vehicle. Automatic
transmissions do not have push-start capability; also, the
catalytic converter may become damaged.
Preparing your vehicle
When the batteryis disconnected or a new batteryis installed, the
transmission must relearn its shift strategy. As a result, the transmission
mayhave firm and/or soft shifts. This operation is considered normal and
will not affect function or durabilityof the transmission. Over time, the
adaptive learning process will fullyupdate transmission operation.
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3. Recheck the engine oil level. Make sure the oil level is not above the
MAX mark on the engine oil level indicator (dipstick).
4. Install the indicator and ensure it is fullyseated.
5. Fullyinstall the engine oil filler cap byturning the filler cap clockwise
1/4 of a turn until three clicks are heard or until the cap is fullyseated.
To avoid possible oil loss, DO NOT operate the vehicle with the
engine oil level indicator and/or the engine oil filler cap removed.
Engine oil and filter recommendations
Look for this certification
trademark.
SAE 5W-20 engine oil is recommended.
Onlyuse oils “Certified For Gasoline Engines” bythe American
Petroleum Institute (API). Use Motorcraft or an equivalent oil meeting
Ford specification WSS-M2C153–H.SAE 5W-20 oil provides optimum
fuel economy and durability performance meeting all
requirements for your vehicle’s engine.
Do not use supplemental engine oil additives, oil treatments or engine
treatments. Theyare unnecessaryand could, under certain conditions,
lead to engine damage which is not covered byyour warranty.
Change your engine oil and filter according to the appropriate schedule
listed in the scheduled maintenance guide.
Ford production and aftermarket (Motorcraft) oil filters are designed for
added engine protection and long life. If a replacement oil filter is used
that does not meet Ford material and design specifications, start-up
engine noises or knock maybe experienced.
It is recommended you use the appropriate Motorcraft oil filter (or
another brand meeting Ford specifications) for your engine application.
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When lifting a plastic-cased battery, excessive pressure on the
end walls could cause acid to flow through the vent caps,
resulting in personal injuryand/or damage to the vehicle or battery.
Lift the batterywith a batterycarrier or with your hands on opposite
corners.
Keep batteries out of reach of children. Batteries contain sulfuric
acid. Avoid contact with skin, eyes or clothing. Shield your eyes
when working near the batteryto protect against possible splashing of
acid solution. In case of acid contact with skin or eyes, flush
immediatelywith water for a minimum of 15 minutes and get prompt
medical attention. If acid is swallowed, call a physician immediately.
Batteryposts, terminals and related accessories contain lead and
lead compounds.Wash hands after handling.
For information on transmission operation after the batteryhas been
disconnected see “Shift strategy” in the driving section.
Because your vehicle’s engine is also electronicallycontrolled bya
computer, some control conditions are maintained bypower from the
battery. When the batteryis disconnected or a new batteryis installed,
the engine must relearn its idle and fuel trim strategyfor optimum
driveabilityand performance. To begin this process:
1. With the vehicle at a complete stop, set the parking brake.
2. Put the gearshift in P (Park) (automatic transmission) or the neutral
position (manual transmission), turn off all accessories and start the
engine.
3. Run the engine until it reaches normal operating temperature.
4. Allow the engine to idle for at least one minute.
5. Turn the A/C on and allow the engine to idle for at least one minute.
6. Drive the vehicle to complete the relearning process.
•The vehicle mayneed to be driven 16 km (10 miles) or more to
relearn the idle and fuel trim strategy.
•If you do not allow the engine to relearn its idle trim, the idle
quality of your vehicle may be adversely affected until the idle
trim is eventually relearned.
If the batteryhas been disconnected or a new batteryhas been installed,
the clock and the preset radio stations must be reset once the batteryis
reconnected.
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For vehicles with overflow coolant systems with a non-pressurized cap
on the coolant recoverysystem, add coolant to the coolant recovery
reservoir when the engine is cool. Add the proper mixture of coolant and
water to the “cold full” level. For all other vehicles, which have a coolant
degas system with a pressurized cap, or if it is necessary to remove the
coolant pressure relief cap on the radiator of a vehicle with an overflow
system, follow these steps to add engine coolant.
To reduce the risk of personal injury, make sure the engine is
cool before unscrewing the coolant pressure relief cap. The
cooling system is under pressure; steam and hot liquid can come out
forcefullywhen the cap is loosened slightly.
1. Before you begin, turn the engine off and let it cool.
2. When the engine is cool, wrap a thick cloth around the coolant
pressure relief cap on the coolant reservoir (an opaque plastic bottle).
Slowlyturn cap counterclockwise (left) until pressure begins to release.
3. Step back while the pressure releases.
4. When you are sure that all the pressure has been released, use the
cloth to turn it counterclockwise and remove the cap.
5. Fill the coolant reservoir slowlywith the proper coolant mixture (see
above), to within the “cold fill range” or the “cold full” level on the
reservoir. If you removed the radiator cap in an overflow system, fill the
radiator until the coolant is visible and radiator is almost full.
6. Replace the cap. Turn until tightlyinstalled. (Cap must be tightly
installed to prevent coolant loss.)
After anycoolant has been added, check the coolant concentration, refer
toChecking Engine Coolantsection. If the concentration is not 50/50
(protection to –34° F/–36° C), drain some coolant and adjust the
concentration. It maytake several drains and additions to obtain a 50/50
coolant concentration.
Whenever coolant has been added, the coolant level in the coolant
reservoir should be checked the next few times you drive the vehicle. If
necessary, add enough 50/50 concentration of engine coolant and
distilled water to bring the liquid level to the proper level.
If you have to add more than 1.0 liter (1.0 quart) of engine coolant per
month, have your dealer check the engine cooling system. Your cooling
system may have a leak. Operating an engine with a low level of coolant
can result in engine overheating and possible engine damage.
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When refueling always shut the engine off and never allow
sparks or open flames near the filler neck. Never smoke while
refueling. Fuel vapor is extremelyhazardous under certain conditions.
Care should be taken to avoid inhaling excess fumes.
The flow of fuel through a fuel pump nozzle can produce static
electricity, which can cause a fire if fuel is pumped into an
ungrounded fuel container.
Use the following guidelines to avoid static build-up when filling an
ungrounded fuel container:
•Place approved fuel container on the ground.
•DO NOT fill a fuel container while it is in the vehicle (including the
cargo area).
•Keep the fuel pump nozzle in contact with the fuel container while
filling.
•DO NOT use a device that would hold the fuel pump handle in the fill
position.
Fuel Filler Cap
Your fuel tank filler cap has an indexed design with a 1/8 turn on/off
feature.
When fueling your vehicle:
1. Turn the engine off.
2. Carefullyturn the filler cap counterclockwise 1/8 of a turn until it
stops.
3. Pull to remove the cap from the fuel filler pipe.
4. To install the cap, align the tabs on the cap with the notches on the
filler pipe.
5. Turn the filler cap clockwise 1/8 of a turn until it stops.
If the “Service Engine Soon/Check Engine” indicator comes on and stays
on after you start the engine, the fuel filler cap may not be properly
installed. Turn off the engine, remove the fuel filler cap, align the cap
properlyand reinstall it.
If you must replace the fuel filler cap, replace it with a fuel filler
cap that is designed for your vehicle. The customer warranty may
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