FORD SUPER DUTY 2003 1.G Owners Manual

F550
Dimension Body style
Regular
Cab
Chassis
Cab 4x2Regular
Cab
Chassis
Cab 4x4Crew Cab
Chassis
Cab 4x2Crew Cab
Chassis
Cab 4x4
(1) Overall
height2 076 mm
(81.7 in)
a
2 068 mm
(81.4 in)b,c
2 059 mm
(81.1 in)d
2 075 mm
(81.7 in)a
2 063 mm
(81.2 in)b
2 059 mm
(81.1 in)c
2 049 mm
(80.7 in)d
2 067 mm
(81.4 in)2 066 mm
(81.3 in)
(2) Track
(Front /
Rear)1 736 mm
(68.4 in) /
1 880 mm
(74.0 in)1 736 mm
(68.4 in) /
1880 mm
(74.0 in)1 736 mm
(68.4 in) /
1 880 mm
(74.0 in)1 736 mm
(68.4 in) /
1 880 mm
(74.0 in)
(3) Overall
width2 377 mm
(93.6 in)2 377 mm
(93.6 in)2 377 mm
(93.6 in)2 377 mm
(93.6 in)
(4)
Wheelbase3 576 mm
(140.8 in)
4 186 mm
(164.8 in)
4 795 mm
(188.8 in)
5 100 mm
(200.8 in)3 576 mm
(140.8 in)
4 186 mm
(164.8 in)
4 795 mm
(188.8 in)
5 100 mm
(200.8 in)4 475 mm
(176.2 in)
5 085 (200.2
in)4 475 mm
(176.2 in)
5 085 (200.2
in)
Maintenance and Specifications
241

Dimension Body style
Regular
Cab
Chassis
Cab 4x2Regular
Cab
Chassis
Cab 4x4Crew Cab
Chassis
Cab 4x2Crew Cab
Chassis
Cab 4x4
(5) Overall
length5 733 mm
(225.7 in)
a
6 343 mm
(249.7 in)b
6 952 mm
(273.7 in)c
7 257 mm
(285.7 in)d
5 733 mm
(225.7 in)a
6 343 mm
(249.7 in)b
6 952 mm
(273.7 in)c
7 257 mm
(285.7 in)d
6 632 mm
(261.1 in)e
7 241 mm
(285.1 in)f
6 632 mm
(261.1 in)e
7 241 mm
(285.1 in)f
a
3 576 mm (140.8 in) wheel baseb4 186 mm (164.8 in) wheel basec4 795 mm (188.8) wheel based5 100 mm (200.8 in) wheel basee4 475 mm (176.2 in) wheel basef5 085 mm (200.2 in) wheel base
3
2
1
Maintenance and Specifications
242

IDENTIFYING YOUR VEHICLE
Certification label
The National HighwayTraffic Safety
Administration Regulations require
that a Certification label be affixed
to a vehicle and prescribe where the
Certification label maybe located.
The Certification label is located on
the front door latch pillar on the
driver’s side.
5
4
Maintenance and Specifications
243

Vehicle identification number (VIN)
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel. (Please note that
in the graphic XXXX is
representative of your vehicle
identification number.)
1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, bodytype
4. Engine type
5. Check digit
6. Model year
7. Assemblyplant
8. Production sequence number
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
XXXXXXXXXXXXXXXXX
Maintenance and Specifications
244

FORD ACCESSORIES FOR YOUR VEHICLE
A wide selection of genuine Ford accessories are available for your
vehicle through your local authorized Ford, Lincoln, Mercury or Ford of
Canada dealer. These qualityaccessories have been specifically
engineered to fulfill your automotive needs; they are custom designed to
complement the style and aerodynamic appearance of your vehicle. In
addition, each accessoryis made from high qualitymaterials and meets
or exceeds Ford’s rigorous engineering and safetyspecifications. Ford
Motor Companywill repair or replace anyproperlydealer-installed Ford
accessoryfound to be defective in factory-supplied materials or
workmanship during the warrantyperiod, as well as anycomponent
damaged bythe defective accessory. The accessorywill be warranted for
whichever provides you the greatest benefit:
•12 months or 20,000 km (12,000 miles) (whichever occurs first), or
•the remainder of your new vehicle limited warranty.
This means that genuine Ford accessories purchased along with your
new vehicle and installed bythe dealer are covered for the full length of
your New Vehicle’s Limited Warranty — 3 years or 60,000 km (36,000
miles) (whichever occurs first). Contact your dealer for details and a
copyof the warranty.
Not all accessories are available for all models.
Vehicle Security
Remote keyless entry
Styled wheel protector locks
Vehicle securitysystems
Comfort and convenience
Cargo organizers
Cargo storage bin
Cargo trays
Cell phone holder
Engine block heaters
Manual sliding rear window
Power sliding rear window
Tire step
Accessories
245

Travel equipment
Adjustable Towing System
Auto headlamp system with Daytime Running Lights (DRL)
Bed Tent
Box Aluminum Rack cargo storage systems (Trac Rac)
Daytime running lights (DRL)
Electrochromic inside mirror with compass
Electrochromic inside mirror with compass and temperature display
Fog lights
BatteryWarmer
Highwaysafetyand first aid kit
Off road lights
Pickup box rails
ROC2 hitch mounted bike courier
Running boards and tubular running bars
Running boards diamond plate
Seatback organizer
Speed control
Towing mirrors
Trailer hitch, Class IV
Trailer hitch bars and balls
Trailer hitch mounted bike carrier
Trailer hitch wiring adaptor
Trailer wiring harness
Trailgate table
Protection and appearance equipment
Air bag anti-theft locks
All weather vinyl floor mats
Bed mat
Bed hooks
Bed mats
Accessories
246

Bedliners
Carpet floor mats
Cap (hard, color keyed – Leer supplier branded)
Cap (commercial – Leer supplier branded)
Cleaners, waxes and polishes
Diamond plate bed rail caps
Diamond plate front box protection
Diamond plate splash guards
Diamond plate tool box
Door edge guards
Fender flares
Flat splash guards
Front end covers (full)
Hood deflectors
Leather wrap steering wheel
Locking gas cap
Lubricants and oils
Molded splash guards
Rear window deflector
Side window air deflectors
Spare tire lock
Stainless steel grill insert
Step bumpers
Tailgate covers (Diamond plate)
Tonneau cover (soft)
Tonneau cover (hard, color keyed – Leer supplier branded)
Touch-up paint
Truck cover (full vehicle)
Universal floor mats
Wheels
Wheel covers
Accessories
247

Wood trim - interim applique
For maximum vehicle performance, keep the following information in
mind when adding accessories or equipment to your vehicle:
•When adding accessories, equipment, passengers and luggage to your
vehicle, do not exceed the total weight capacityof the vehicle or of
the front or rear axle (GVWR or GAWR as indicated on the Safety
compliance certification label). Consult your dealer for specific weight
information.
•The Federal Communications Commission (FCC) and Canadian Radio
Telecommunications Commission (CRTC) regulate the use of mobile
communications systems - such as two-way radios, telephones and
theft alarms - that are equipped with radio transmitters. Anysuch
equipment installed in your vehicle should comply with FCC or CRTC
regulations and should be installed onlybya qualified service
technician.
•Mobile communications systems may harm the operation of your
vehicle, particularlyif theyare not properlydesigned for automotive
use or are not properlyinstalled. When operated, such systems may
cause the engine to stumble or stall or cause the transmission to be
damaged or operate improperly. In addition, such sy stems may be
damaged or their performance maybe affected byoperating your
vehicle. (Citizens band [CB] transceivers, garage door openers and
other transmitters with outputs of five watts or less will not ordinarily
affect your vehicle’s operation.)
•Ford cannot assume responsibilityfor anyadverse effects or damage
that mayresult from the use of such equipment.
Accessories
248

A
Accessorydelay ..........................47
Air bag supplemental restraint
system ..........................................79
and child safetyseats ..............80
description ................................79
disposal ......................................83
driver air bag ............................81
indicator light ...........................82
operation ...................................81
passenger air bag .....................81
passenger deactivation
switch ........................................83
Air cleaner filter .......220–221, 228
Ambulance packages ....................6
Antifreeze
(see Engine coolant) ................199
Anti-lock brake system
(see Brakes) ......................103–104
Audio system
(see Radio) ................17–18, 21, 25
Automatic transmission ............106
driving an automatic
overdrive .................................107
fluid, adding ............................216
fluid, checking ........................216
fluid, refill capacities ..............228
fluid, specification ..................235
Auxiliarypower point .................46
Axle
lubricant specifications ..232, 235
refill capacities ........................228
traction lok ..............................105
B
Battery.......................................197
acid, treating emergencies .....197jumping a disabled battery....168
maintenance-free ....................197
replacement, specifications ...228
servicing ..................................197
BeltMinder ...................................74
Brakes ........................................102
anti-lock ...........................102–104
anti-lock brake system (ABS)
warning light ...........................103
fluid, checking and adding ....215
fluid, refill capacities ..............228
fluid, specifications .........232, 235
lubricant specifications ..232, 235
parking ....................................104
shift interlock ..........................106
Break-in period .............................5
Bulbs ............................................38
C
Calculating load ........................127
Capacities for refilling fluids ....228
Cassette tape player ...................25
CD changer .................................28
CD-single premium .........17–18, 21
Certification Label ....................243
Child safetyrestraints ................88
child safetybelts ......................88
Child safetyseats ........................90
attaching with tether straps ....94
in front seat ..............................92
in rear seat ................................92
Cleaning your vehicle
engine compartment ..............185
instrument panel ....................187
interior .....................................187
interior trim ............................187
plastic parts ............................186
Index
249

washing ....................................184
waxing .....................................184
wheels ......................................185
wiper blades ............................186
Clutch
fluid ..........................................216
operation while driving ..........109
recommended shift speeds ....110
Compass, electronic ....................53
calibration .................................54
set zone adjustment .................54
Console ........................................51
overhead ....................................45
Controls
power seat .................................66
Coolant
checking and adding ..............199
refill capacities ................203, 228
specifications ..................232, 235
Cruise control
(see Speed control) ....................48
Customer Assistance ................152
Ford accessories for your
vehicle .....................................190
Ford Extended Service
Plan ..........................................177
Getting assistance outside the
U.S. and Canada .....................181
Getting roadside assistance ...152
Getting the service you
need .........................................175
Ordering additional owner’s
literature .................................182
The Dispute Settlement
Board .......................................177
Utilizing the
Mediation/Arbitration
Program ...................................180D
Daytime running lamps
(see Lamps) ................................36
Dipstick
automatic transmission
fluid ..........................................216
engine oil .................................194
Doors
lubricant specifications ..........232
Driveline universal joint and
slip yoke ....................................220
Driving under special
conditions ..................109, 118, 121
sand .........................................120
snow and ice ...........................122
through water .................120, 125
E
Emergencies, roadside
jump-starting ..........................168
Emission control system ..........213
Engine ........................................235
cleaning ...................................185
coolant .....................................199
diesel ...........................................6
fail-safe coolant ......................204
idle speed control ...................197
lubrication
specifications ..................232, 235
refill capacities ........................228
service points ..........................193
starting after a collision .........153
Engine block heater .................102
Engine oil ..................................194
checking and adding ..............194
dipstick ....................................194
filter, specifications ........196, 228
recommendations ...................196
Index
250