four wheel drive FORD SUPER DUTY 2003 1.G Owners Manual

Check air suspension
(if equipped):Illuminates when
the air suspension switch is turned
OFF, the load limit is exceeded or
the air suspension requires servicing.
Low fuel:Illuminates when the fuel
level in the fuel tank is at, or near
empty(refer toFuel gaugein this
chapter).
Speed control:Illuminates when
the speed control is activated. Turns
off when the speed control system
is deactivated.
Transmission Tow/Haul Feature
(if equipped):The ON light on the
end of the gearshift lever illuminates
when the Tow/Haul feature has been
selected. Refer to theDriving
chapter for transmission function and operation. If the light flashes
steadily, have the sy stem serviced immediately, damage to the
transmission could occur.
Transmission control indicator
light (TCIL) (if equipped):
Illuminates when the overdrive
function of the transmission has
been turned off, refer to the
Drivingchapter. If the light flashes steadily, have the sy stem serviced
immediately, damage to the transmission could occur.
Four wheel drive low
(if equipped):Illuminates when
four-wheel drive low is engaged.
Four wheel drive indicator
(if equipped):Illuminates when
four-wheel drive is engaged.CHECK
SUSP
OVERDRIVE
LOW
RANGE
4x4
Instrument Cluster
12

Vehicles with a higher center of gravitysuch as utilityand
four-wheel drive vehicles handle differentlythan vehicles with a
lower center of gravity. Utility and four-wheel drive vehicles arenot
designed for cornering at speeds as high as passenger cars anymore
than low-slung sports cars are designed to perform satisfactorilyunder
off-road conditions. Avoid sharp turns, excessive speed and abrupt
maneuvers in these vehicles. Failure to drive cautiouslycould result in
an increased risk of loss of vehicle control, vehicle rollover, personal
injuryand death.
Loaded vehicles, with a higher center of gravity, may handle
differentlythan unloaded vehicles. Extra precautions, such as
slower speeds and increased stopping distance, should be taken when
driving a heavilyloaded vehicle.
AUTOMATIC TRANSMISSION OPERATION (IF EQUIPPED)
Brake-shift interlock
This vehicle is equipped with a brake-shift interlock feature that prevents
the gearshift lever from being moved from P (Park) when the ignition is
in the ON position unless brake pedal is depressed.
If you cannot move the gearshift lever out of P (Park) with ignition in
the ON position and the brake pedal depressed:
1. Applythe parking brake, turn ignition keyto LOCK, then remove the
key.
2. Insert the keyand turn it to OFF.Apply the brake pedal and shift
to N (Neutral).
In the ignition OFF position, the automatic transmission shift
lever can be moved from the P (Park) position without the brake
pedal depressed. To avoid unwanted vehicle movement, always set the
parking brake.
3. Start the vehicle.
If it is necessaryto use the above procedure to move the gearshift lever,
it is possible that a fuse has blown or the vehicle’s brakelamps are not
operating properly. Refer toFuses and relaysin theRoadside
emergencieschapter.
Driving
106

FOUR-WHEEL DRIVE (4WD) OPERATION (IF EQUIPPED)
For important information regarding safe operation of this type
of vehicle, seePreparing to drive your vehiclein this chapter.
Four–wheel drive (4WD) supplies power to all four wheels. 4WD should
not be operated on drypavement; driveline damage mayoccur.
If equipped with the Electronic Shift 4WD System, and 4WD Low
is selected while the vehicle is moving, the 4WD system will not
engage. This is normal and should be no reason for concern.Refer
toShifting to/from 4WD Lowfor proper operation.
The 4WD system also uses hub locks that can be engaged and
disengaged based on the 4WD mode selected. Refer toFront wheel hub
locks (if equipped)for more information.
4WD system indicator lights
•4X4- illuminates when 4WD High
is selected.
•LOW RANGE- illuminates when
4WD Low is selected.
Front wheel hub locks (if equipped)
4x4
Driving
113

Drive cautiouslyto avoid vehicle damage from concealed objects such as
rocks and stumps.
You should either know the terrain or examine maps of the area before
driving. Map out your route before driving in the area. To maintain
steering and braking control of your vehicle, you must have all four
wheels on the ground and theymust be rolling, not sliding or spinning.
Basic operating principles
•Do not use 4WD on dry, hard surfaced roads. Doing so will produce
excessive noise, increase tire wear and maydamage drive components.
4WD modes are onlyintended for consistentlyslipperyor loose
surfaces.
•Drive slower in strong crosswinds which can affect the normal steering
characteristics of your vehicle.
•Be extremelycareful when driving on pavement made slipperyby
loose sand, water, gravel, snow or ice.
If your vehicle goes off the edge of the pavement
•If your vehicle goes off the edge of the pavement, slow down, but
avoid severe brake application, ease the vehicle back onto the
pavement onlyafter reducing your speed. Do not turn the steering
wheel too sharplywhile returning to the road surface.
•It maybe safer to stayon the apron or shoulder of the road and slow
down graduallybefore returning to the pavement. You maylose
control if you do not slow down or if you turn the steering wheel too
sharplyor abruptly.
•It often maybe less riskyto strike small objects, such as highway
reflectors, with minor damage to your vehicle rather than attempt a
sudden return to the pavement which could cause the vehicle to slide
sideways out of control or roll over. Remember, your safety and the
safetyof others should be your primaryconcern.
Vehicles with a higher center of gravitysuch as utilityand
four-wheel drive vehicles handle differentlythan vehicles with a
lower center of gravity. Utility and four-wheel drive vehicles arenot
designed for cornering at speeds as high as passenger cars anymore
than low-slung sports cars are designed to perform satisfactorilyunder
off-road conditions. Avoid sharp turns, excessive speed and abrupt
maneuvers in these vehicles. Failure to drive cautiouslycould result in
an increased risk of loss of vehicle control, vehicle rollover, personal
injuryand death.
Driving
117

Vehicles with a higher center of gravitysuch as utilityand
four-wheel drive vehicles handle differentlythan vehicles with a
lower center of gravity. Utility and four-wheel drive vehicles arenot
designed for cornering at speeds as high as passenger cars anymore
than low-slung sports cars are designed to perform satisfactorilyunder
off-road conditions. Avoid sharp turns, excessive speed and abrupt
maneuvers in these vehicles. Failure to drive cautiouslycould result in
an increased risk of loss of vehicle control, vehicle rollover, personal
injuryand death.
•If the vehicle goes from one type of surface to another (i.e., from
concrete to gravel) there will be a change in the waythe vehicle
responds to a maneuver (steering, acceleration or braking). Again,
avoid these abrupt inputs.
Parking
On some 4WD vehicles, when the transfer case is in the N (Neutral)
position, the engine and transmission are disconnected from the rest of
the driveline. Therefore, the vehicle is free to roll even if the automatic
transmission is in P (Park) or the manual transmission is in gear. Do not
leave the vehicle unattended with the transfer case in the N (Neutral)
position. Always set the parking brake fully and turn off the ignition
when leaving the vehicle.
4WD Systems
4WD (when you select a 4WD mode), uses all four wheels to power the
vehicle. This increases traction, enabling you to drive over terrain and
road conditions that a conventional two-wheel drive vehicle cannot.
Power is supplied to all four wheels
through a transfer case. On 4WD
vehicles, the transfer case allows
you to select 4WD when necessary.
Information on transfer case
operation and shifting procedures
can be found in theDriving
chapter. Information on transfer
case maintenance can be found in theMaintenance and specifications
chapter. You should become thoroughlyfamiliar with this information
before you operate your vehicle.
Normal characteristics
On some 4WD models, the initial shift from two-wheel drive to 4x4 while
the vehicle is moving can cause some momentaryclunk and ratcheting
Driving
119

sounds. This is the front drivetrain coming up to speed and the
automatic locking hubs engaging and is not cause for concern.
Sand
When driving over sand, tryto keep all four wheels on the most solid
area of the trail. Avoid reducing the tire pressures but shift to a lower
gear and drive steadilythrough the terrain. Applythe accelerator slowly
and avoid spinning the wheels.
If you must reduce the tire pressure for whatever reason in sand, make
sure you re-inflate the tires as soon as possible.
Avoid excessive speed because vehicle momentum can work against you
and cause the vehicle to become stuck to the point that assistance may
be required from another vehicle. Remember, you may be able to back
out the way you came if you proceed with caution.
Mud and water
If you must drive through high
water, drive slowly. Traction or
brake capabilitymaybe limited.
When driving through water,
determine the depth; avoid water
higher than the bottom of the hubs
(if possible) and proceed slowly. If
the ignition system gets wet, the
vehicle maystall.
Once through water, always try the brakes. Wet brakes do not stop the
vehicle as effectivelyas drybrakes. Drying can be improved bymoving
your vehicle slowly while applying light pressure on the brake pedal.
Be cautious of sudden changes in vehicle speed or direction when you
are driving in mud. Even 4WD vehicles can lose traction in slick mud. As
when you are driving over sand, applythe accelerator slowlyand avoid
spinning your wheels. If the vehicle does slide, steer in the direction of
the slide until you regain control of the vehicle.
If the transmission, transfer case or front axle are submerged in water,
their fluids should be checked and changed, if necessary.
Driving through deep water may damage the transmission.
Refer toTransmission temperature gaugein theInstrument cluster
chapter for transmission fluid temperature information.
If the front or rear axle is submerged in water, the axle lubricant should
be replaced.
Driving
120

Descend a hill in the same gear you
would use to climb up the hill to
avoid excessive brake application
and brake overheating. Do not
descend in neutral; instead,
disengage overdrive or manually
shift to a lower gear. When
descending a steep hill, avoid
sudden hard braking as you could
lose control. When you brake hard,
the front wheels can’t turn and if
theyaren’t turning, you won’t be
able to steer. The front wheels have to be turning in order to steer the
vehicle. Rapid pumping of the brake pedal will help you slow the vehicle
and still maintain steering control.
If your vehicle has anti-lock brakes, apply the brakes steadily. Do not
“pump” the brakes.
Driving on snow and ice
4WD vehicles have advantages over 2WD vehicles in snow and ice but
can skid like anyother vehicle.
Should you start to slide while driving on snowyor icyroads, turn the
steering wheel in the direction of the slide until you regain control.
Avoid sudden applications of power and quick changes of direction on
snow and ice. Applythe accelerator slowlyand steadilywhen starting
from a full stop.
Avoid sudden braking as well. Although a 4WD vehicle mayaccelerate
better than a two-wheel drive vehicle in snow and ice, it won’t stop any
faster, because as in other vehicles, braking occurs at all four wheels. Do
not become overconfident as to road conditions.
Make sure you allow sufficient distance between you and other vehicles
for stopping. Drive slower than usual and consider using one of the lower
gears. In emergencystopping situations, avoid locking of the wheels. Use
a “squeeze” technique, push on the brake pedal with a steadilyincreasing
force which allows the wheels to brake yet continue to roll so that you
may steer in the direction you want to travel. If you lock the wheels,
release the brake pedal and repeat the squeeze technique. If your vehicle
is equipped with a Four Wheel Anti-Lock Brake System (ABS), apply the
brake steadily. Do not “pump” the brakes. Refer to theBrakessection of
this chapter for additional information on the operation of the anti-lock
brake system.
Driving
122

An alternative for towing a 4x4 vehicle is to:
•put the transfer case in neutral. On manual 4WD systems, put the
4WD shift lever in N (Neutral); on electronic shift on the fly4WD
systems, press the 2WD portion of the 4WD control.
•unlock the front hub locks (refer toFour wheel drive [4WD]
Operation [if equipped]in theDrivingchapter).
•lift the rear wheels of the vehicle using a wheel lift or a sling belt with
T-hooks.
If the vehicle is towed by other means or incorrectly, vehicle
damage may occur.
Ford Motor Companyproduces a towing manual for all authorized tow
truck operators. Have your tow truck operator refer to this manual for
proper hook-up and towing procedures for your vehicle.
Roadside Emergencies
174

•Four-wheel-drive operation (if equipped) is less fuel efficient than
two-wheel-drive operation.
•Close windows for high speed driving.
EPA window sticker
Everynew vehicle should have the EPA window sticker. Contact your
dealer if the window sticker is not supplied with your vehicle. The EPA
window sticker should be your guide for the fuel economy comparisons
with other vehicles.
It is important to note the box in the lower left corner of the window
sticker. These numbers represent the Range of L/100 km (MPG)
expected on the vehicle under optimum conditions. Your fuel economy
mayvarydepending upon the method of operation and conditions.
EMISSION CONTROL SYSTEM
Your vehicle is equipped with various emission control components and a
catalytic converter which will enable your vehicle to comply with
applicable exhaust emission standards. To make sure that the catalytic
converter and other emission control components continue to work
properly:
•Use onlythe specified fuel listed.
•Avoid running out of fuel.
•Do not turn off the ignition while your vehicle is moving, especially at
high speeds.
•Have the items listed in your scheduled maintenance guide performed
according to the specified schedule.
The scheduled maintenance items listed in the scheduled maintenance
guide are essential to the life and performance of your vehicle and to its
emissions system.
If other than Ford, Motorcraft or Ford-authorized parts are used for
maintenance replacements or for service of components affecting
emission control, such non-Ford parts should be equivalent to genuine
Ford Motor Companyparts in performance and durability.
Do not park, idle, or drive your vehicle in dry grass or other dry
ground cover. The emission system heats up the engine
compartment and exhaust system, which can start a fire.
Illumination of the “Service Engine Soon” light, charging system warning
light or the temperature warning light, fluid leaks, strange odors, smoke
or loss of engine power, could indicate that the emission control system
is not working properly.
Maintenance and Specifications
213

refill capacities ........................228
specifications ..................232, 235
Exhaust fumes ..........................102
F
Fail safe cooling ........................204
Fluid capacities .........................228
Foglamps .....................................36
Four-Wheel Drive vehicles .......113
driving off road .......................116
electronic shift ................115–116
indicator light .........................113
lever operated shift ................114
manual locking hubs ..............113
preparing to drive your
vehicle .....................................105
Fuel ............................................205
calculating fuel economy.......210
cap ...........................................207
capacity...................................228
choosing the right fuel ...........208
comparisons with EPA fuel
economyestimates .................213
detergent in fuel .....................209
filling your vehicle
with fuel ..................205, 207, 210
filter, specifications ........209, 228
fuel pump shut-off switch .....153
improving fuel economy........210
octane rating ...................208, 235
quality......................................208
running out of fuel .................209
safetyinformation relating to
automotive fuels .....................205
Fuses ..................................154–155
G
Garage door opener ....................46Gas cap (see Fuel cap) ............207
Gas mileage
(see Fuel economy) .................210
Gauges .........................................13
GAWR (Gross Axle Weight
Rating) .......................................125
calculating ...............................127
definition .................................125
driving with a heavyload ......125
location ....................................125
GVWR (Gross Vehicle Weight
Rating) .......................................125
calculating .......................125, 127
definition .................................125
driving with a heavyload ......125
location ....................................125
H
Headlamps ...................................35
aiming ........................................37
autolamp system .......................35
daytime running lights .............36
flash to pass ..............................37
high beam .................................36
replacing bulbs .........................39
turning on and off ....................35
Heating
heating and air
conditioning system ...........32–33
Hood ..........................................192
I
Ignition .................................98, 235
Infant seats (see Safetyseats) ..90
Inspection/maintenance (I/M)
testing ........................................214
Index
251