ABS FORD SUPER DUTY 2004 1.G Owners Manual

Anti-lock brake system:If the
ABS light stays illuminated or
continues to flash, a malfunction has
been detected, have the system
serviced immediately. Normal
braking is still functional unless the brake warning light also is
illuminated.
Air bag readiness:If this light fails
to illuminate when ignition is turned
to ON, continues to flash or remains
on, have the system serviced
immediately. A chime will also sound when a malfunction in the
supplemental restraint system has been detected.
Safety belt:Reminds you to fasten
your safety belt. A chime will also
sound to remind you to fasten your
safety belt.
Charging system:Illuminates when
the battery is not charging properly.
Low fuel:Illuminates when the fuel
level in the fuel tank is at or near
empty (refer toFuel gaugein this
chapter).
Speed control:Illuminates when
the speed control is activated. Turns
off when the speed control system
is deactivated.
Four wheel drive low (if
equipped):Illuminates when
four-wheel drive low is engaged.
Four wheel drive indicator (if
equipped):Illuminates when
four-wheel drive is engaged.
ABS
LOW
RANGE
4x4
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Instrument Cluster
14

Replacing front parking/turn signal bulbs
1. Make sure headlamp switch is in OFF position and open the hood.
2. Remove the two screws and
carefully disengage parking
lamp/turn signal assembly from the
vehicle.
3. Disconnect the electrical
connectors from the parking
lamp/side marker assembly and
remove.
4. Rotate bulb socket
counterclockwise and remove from
lamp assembly.
5. Carefully pull bulb straight out of
the socket and push in the new
bulb.
Install the new bulb(s) in reverse order.
Replacing tail lamp/turn/backup lamp bulbs — F250/F350 only
1. Make sure the headlamp switch is
in the OFF position and then open
the tailgate to expose the lamp
assemblies.
2. Remove the two bolts from the
tail lamp assembly and carefully pull
the lamp assembly from the tailgate
pillar by releasing the two retaining
tabs.
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Lights
47

Four-wheel anti-lock brake system (ABS)
Your vehicle is equipped with an Anti-lock Braking System (ABS). This
system helps you maintain steering control during emergency stops by
keeping the brakes from locking. Noise from the ABS pump motor and
brake pedal pulsation may be observed during ABS braking; this is
normal and should be no reason for concern.
ABS warning lamp
ABS
TheABSlamp in the instrument cluster momentarily illuminates when
the ignition is turned to ON. If the light does not illuminate during start
up, remains on or flashes, the ABS may be disabled and may need to be
serviced.
Even when the ABS is disabled,
normal braking is still effective. (If
your BRAKE warning lamp
illuminates with the parking brake
released, have your brake system serviced immediately.)
Using ABS
When hard braking is required, apply continuous force on the brake
pedal; do not pump the brake pedal since this will reduce the
effectiveness of the ABS and will increase your vehicle’s stopping
distance. The ABS will be activated immediately, allowing you to retain
full steering control during hard braking and on slippery surfaces.
However, the ABS does not decrease stopping distance.
Parking brake
To set the parking brake, press the
parking brake pedal down until the
pedal stops.
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Driving
129

Avoid sudden braking as well. Although a 4WD vehicle may accelerate
better than a two-wheel drive vehicle in snow and ice, it won’t stop any
faster, because as in other vehicles, braking occurs at all four wheels. Do
not become overconfident as to road conditions.
Make sure you allow sufficient distance between you and other vehicles
for stopping. Drive slower than usual and consider using one of the lower
gears. In emergency stopping situations, avoid locking of the wheels. Use
a“squeeze”technique, push on the brake pedal with a steadily increasing
force which allows the wheels to brake yet continue to roll so that you
may steer in the direction you want to travel. If you lock the wheels,
release the brake pedal and repeat the squeeze technique. If your vehicle
is equipped with a Four Wheel Anti-Lock Brake System (ABS), apply the
brake steadily. Do not“pump”the brakes. Refer to theBrakessection of
this chapter for additional information on the operation of the anti-lock
brake system.
Never drive with chains on the front tires of 4WD vehicles without also
putting them on the rear tires. This could cause the rear to slide and
swing around during braking.
Tires, Replacement Requirements
Do not use a size and type of tire and wheel other than that
originally provided by Ford Motor Company because it can affect
the safety and performance of your vehicle, which could result in an
increased risk of loss of vehicle control, vehicle rollover, and/or serious
personal injury or death.
Make sure all tires and wheels on the vehicle are of the same size, type,
tread design, brand and load-carrying capacity. If you have questions
regarding tire replacement, see an authorized Ford or Lincoln/Mercury
dealer.
If you nevertheless decide to equip your 4WD for off-road use with tires
larger than what Ford Motor Company recommends, you should not use
these tires for highway driving.
If you use any tire/wheel combination not recommended by Ford Motor
Company, it may adversely affect vehicle handling and could cause
steering, suspension, axle or transfer case failure as well as the increased
risk of loss of vehicle control.
Do not use“aftermarket lift kits”or other suspension modifications,
whether or not they are used with larger tires and wheels.
These“aftermarket lift kits”could adversely affect the vehicle’s handling
characteristics, which could lead to loss of vehicle control or rollover and
serious injury.
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Driving
156

Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse
Panel Description
10 10A* A/C clutch
11 20A* Radio (main)
12 20A* Cigar lighter / OBD II
13 5A* Power mirrors/switches
14 15A* Daytime running lamps (DRL)
15—Not used
16—Not used
17 15A* Exterior lamps
18 20A* Turn lamps/Brake on-off switch
(high)
19 10A* Body security module/4x4 module
20 10A* Fuel Injection Control Module
(FICM) relay (Diesel engine only)
21—Not used
22 20A* Engine control
23 20A* Engine control (gasoline engine
only), Climate control (Diesel
engine only)
24 2A* Brake pressure switch/Speed
control
25 10A* 4-Wheel Anti-lock Brake System
(4WABS) module, Variable Fan
Control (VFC) (Diesel engine
only)
26 10A* Air bags
27 15A* Ignition switch Run feed
28 10A* EATC module/Front blower relay
coil
29 10A* Customer access
30 15A* Highbeam headlamps
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Roadside Emergencies
196

Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse
Panel Description
108—Not used
109 30A** Heated seats
110 50A** Ignition switch
111 30A** 4WD/Shift on the fly
112 30A** Left-hand power seats
113 30A** Starter motor
114 30A** Right-hand power seats
115 20A** Trailer tow battery charge
116 30A** Ignition switch
601 30A CB*** Window motors, Moonroof
602 60A** 4WABS module
210—Not used
211—Backup lamps relay (Diesel engine
only)
212—Not used
301—Front blower motor relay
302—Powertrain Control Module (PCM)
relay
303—Fuel heater relay (Diesel engine
only)
304—Heated backlight relay
305—Trailer tow battery charge relay
306—Delayed accessory relay
307—Starter relay
* Mini Fuses ** Maxi Fuses ***Circuit Breaker
Note: (Diesel engine only)The Fuel Injection Control Module (FICM)
logic 15A mini-fuse is located in the underhood relay block.
CHANGING A FLAT TIRE
If you get a flat tire while driving:
•do not brake heavily.
•gradually decrease the vehicle’s speed.
•hold the steering wheel firmly.
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Roadside Emergencies
198

•Avoid inhaling fuel vapors. Inhaling too much fuel vapor of any kind
can lead to eye and respiratory tract irritation. In severe cases,
excessive or prolonged breathing of fuel vapor can cause serious
illness and permanent injury.
•Avoid getting fuel liquid in your eyes. If fuel is splashed in the eyes,
remove contact lenses (if worn), flush with water for 15 minutes and
seek medical attention. Failure to seek proper medical attention could
lead to permanent injury.
•Fuels can also be harmful if absorbed through the skin. If fuel is
splashed on the skin and/or clothing, promptly remove contaminated
clothing and wash skin thoroughly with soap and water. Repeated or
prolonged skin contact with fuel liquid or vapor causes skin irritation.
•Be particularly careful if you are taking“Antabuse”or other forms of
disulfiram for the treatment of alcoholism. Breathing gasoline vapors,
or skin contact could cause an adverse reaction. In sensitive
individuals, serious personal injury or sickness may result. If fuel is
splashed on the skin, promptly wash skin thoroughly with soap and
water. Consult a physician immediately if you experience an adverse
reaction.
When refueling always shut the engine off and never allow
sparks or open flames near the filler neck. Never smoke while
refueling. Fuel vapor is extremely hazardous under certain conditions.
Care should be taken to avoid inhaling excess fumes.
The flow of fuel through a fuel pump nozzle can produce static
electricity, which can cause a fire if fuel is pumped into an
ungrounded fuel container.
Use the following guidelines to avoid static build-up when filling an
ungrounded fuel container:
•Place approved fuel container on the ground.
•DO NOT fill a fuel container while it is in the vehicle (including the
cargo area).
•Keep the fuel pump nozzle in contact with the fuel container while
filling.
•DO NOT use a device that would hold the fuel pump handle in the fill
position.
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
247

Fuel Filler Cap
Your fuel tank filler cap has an indexed design with a 1/8 turn on/off
feature.
When fueling your vehicle:
1. Turn the engine off.
2. Carefully turn the filler cap counterclockwise 1/8 of a turn until it
stops.
3. Pull to remove the cap from the fuel filler pipe.
4. To install the cap, align the tabs on the cap with the notches on the
filler pipe.
5. Turn the filler cap clockwise 1/8 of a turn until it stops.
If the“Service Engine Soon/Check Engine”indicator comes on and stays
on after you start the engine, the fuel filler cap may not be properly
installed. Turn off the engine, remove the fuel filler cap, align the cap
properly and reinstall it.
If you must replace the fuel filler cap, replace it with a fuel filler
cap that is designed for your vehicle. The customer warranty may
be void for any damage to the fuel tank or fuel system if the
correct genuine Ford or Motorcraft fuel filler cap is not used.
The fuel system may be under pressure. If the fuel filler cap is
venting vapor or if you hear a hissing sound, wait until it stops
before completely removing the fuel filler cap. Otherwise, fuel may
spray out and injure you or others.
If you do not use the proper fuel filler cap, excessive pressure or
vacuum in the fuel tank may damage the fuel system or cause
the fuel cap to disengage in a collision, which may result in possible
personal injury.
Choosing the right fuel
Use only UNLEADED FUEL. The use of leaded fuel is prohibited by law
and could damage your vehicle.
Do not use fuel containing methanol. It can damage critical fuel system
components.
Your vehicle was not designed to use fuel or fuel additives with metallic
compounds, including manganese-based additives.
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
248

A
Accessory delay ..........................56
Air bag supplemental restraint
system ........................................104
and child safety seats ............106
description ..............................104
disposal ....................................108
driver air bag ..........................106
indicator light .........................108
operation .................................106
passenger air bag ...................106
passenger deactivation
switch ......................................109
Air cleaner filter ...............263, 277
Ambulance packages ....................8
Antifreeze
(see Engine coolant) ................240
Anti-lock brake system
(see Brakes) ..............................129
Audio system
(see Radio) ..........19, 21, 23, 26, 30
Automatic transmission ............132
driving an automatic
overdrive .........................133, 135
fluid, adding ............................258
fluid, checking ........................258
fluid, refill capacities ..............278
fluid, specification ..................284
Auxiliary power point .................55
Axle
lubricant specifications ..281, 284
refill capacities ........................278
traction lok ..............................131
B
Battery .......................................238
acid, treating emergencies .....238jumping a disabled battery ....209
maintenance-free ....................238
replacement, specifications ...277
servicing ..................................238
BeltMinder ...................................99
Brakes ........................................128
anti-lock ...................................129
anti-lock brake system (ABS)
warning light ...........................129
fluid, checking and adding ....256
fluid, refill capacities ..............278
fluid, specifications .........281, 284
lubricant specifications ..281, 284
parking ....................................129
shift interlock ..........................132
Bulbs ............................................44
C
Calculating load ........................162
Capacities for refilling fluids ....278
Cassette tape player ...................30
CD changer .................................33
Cell phone use ............................67
Certification Label ....................292
Child safety restraints ..............113
child safety belts ....................113
Child safety seats ......................116
attaching with tether straps ..120
in front seat ............................118
in rear seat ..............................118
Cleaning your vehicle
engine compartment ..............226
instrument panel ....................228
interior .....................................228
interior trim ............................228
plastic parts ............................227
safety belts ..............................228
washing ....................................225
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
Index
299

Infant seats
(see Safety seats) .....................116
Inspection/maintenance (I/M)
testing ........................................255
Instrument panel
cleaning ...................................228
cluster ........................................12
lighting up panel and
interior .......................................42
J
Jump-starting your vehicle ......209
K
Keyless entry system .................80
autolock .....................................79
Keys
positions of the ignition .........124
L
Lamps
autolamp system .......................40
bulb replacement
specifications chart ..................44
daytime running light ...............41
fog lamps ...................................41
headlamps .................................40
headlamps, flash to pass ..........42
instrument panel, dimming .....42
interior lamps .....................43–44
replacing bulbs ...................44–49
Lane change indicator
(see Turn signal) ........................43
Lights, warning and indicator ....12
anti-lock brakes (ABS) ..........129
speed control ............................61
Load limits .................................159Loading instructions .................162
Locks
autolock .....................................79
childproof ..................................74
Lubricant specifications ...281, 284
Lumbar support, seats ...............88
M
Manual transmission .................138
fluid capacities ........................278
lubricant specifications ..........284
reverse .....................................140
Message center ...........................67
english/metric button ...............68
menu button .............................68
Mirrors .........................................52
fold away ...................................58
heated ........................................57
side view mirrors (power) .......56
Moon roof ....................................53
Motorcraft parts ................250, 277
O
Octane rating ............................249
Oil (see Engine oil) ..................235
Overdrive .....................................51
P
Parking brake ............................129
Parts (see Motorcraft parts) ....277
Pedals (see Power adjustable
foot pedals) .................................59
Power adjustable foot pedals .....59
Power distribution box
(see Fuses) ...............................194
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
302