service FORD SUPER DUTY 2004 1.G Owners Manual

SPECIAL NOTICES
Emission warranty
The New Vehicle Limited Warranty includes Bumper-to-Bumper
Coverage, Safety Restraint Coverage, Corrosion Coverage, and 6.0L
Power Stroke Diesel Engine Coverage. In addition, your vehicle is eligible
for Emissions Defect and Emissions Performance Warranties. For a
detailed description of what is covered and what is not covered, refer to
theWarranty Guidethat is provided to you along with your Owner’s
Guide.
Data Recording
Computers in your vehicle are capable of recording detailed data
potentially including but not limited to information such as:
•the use of restraint systems including seat belts by the driver and
passengers,
•information about the performance of various systems and modules in
the vehicle, and
•information related to engine, throttle, steering, brake or other system
status.
Any of this information could potentially include information regarding
how the driver operates the vehicle, potentially including but not limited
to information regarding vehicle speed, brake or accelerator application,
or steering input. This information may be stored during regular
operation or in a crash or near crash event.
This stored information may be read out and used by:
•Ford Motor Company.
•service and repair facilities.
•law enforcement or government agencies.
•others who may assert a right or obtain your consent to know such
information.
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Introduction
6

Using your vehicle with a snowplow
For more information and guidelines for using your vehicle with a
snowplow, refer to theDrivingchapter.
Using your vehicle as an ambulance
If your light truck is equipped with the Ford Ambulance Preparation
Package, it may be utilized as an ambulance. Ford urges ambulance
manufacturers to follow the recommendations of theFord Incomplete
Vehicle Manual, Ford Truck Body Builder’s Layout Bookand the
Qualified Vehicle Modifiers (QVM) Guidelinesas well as pertinent
supplements. For additional information, please contact the Truck Body
Builders Advisory Service 1–877–840–4338.
Use of your Ford light truck as an ambulance, without the Ford
Ambulance Preparation Package voids the Ford New Vehicle Limited
Warranty and may void the Emissions Warranties. In addition, ambulance
usage without the preparation package could cause high underbody
temperatures, overpressurized fuel and a risk of spraying fuel which
could lead to fires.
If your vehicle is equipped with the
Ford Ambulance Preparation
Package, it will be indicated on the
Certification label. The label is
located on the driver’s side door
pillar or on the rear edge of the
driver’s door. You can determine
whether the ambulance
manufacturer followed Ford’s
recommendations by directly
contacting that manufacturer. Ford
Ambulance Preparation Package is
only available on certain 6.0L Diesel
engine equipped vehicles.
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Introduction
8

WARNING LIGHTS AND CHIMES
Standard instrument cluster
Harley—Davidson instrument cluster
Warning lights and gauges can alert you to a vehicle condition that may
become serious enough to cause expensive repairs. A warning light may
illuminate when a problem exists with one of your vehicle’s functions.
Many lights will illuminate when you start your vehicle to make sure the
bulb works. If any light remains on after starting the vehicle, have the
respective system inspected immediately.
Service engine soon:TheService
engine soonindicator light
illuminates when the ignition is first
turned to the ON position to check
the bulb. Solid illumination after the engine is started indicates the On
Board Diagnostics System (OBD-II) has detected a malfunction. Refer to
On board diagnostics (OBD-II)in theMaintenance and Specifications
chapter. If the light is blinking, engine misfire is occurring which could
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Instrument Cluster
Instrument Cluster
12

damage your catalytic converter. Drive in a moderate fashion (avoid
heavy acceleration and deceleration) and have your vehicle serviced
immediately.
Under engine misfire conditions, excessive exhaust temperatures
could damage the catalytic converter, the fuel system, interior
floor coverings or other vehicle components, possibly causing a fire.
Check fuel cap (if equipped):
Illuminates when the fuel cap may
not be properly installed. Continued
driving with this light on may cause
the Service engine soon warning
light to come on. Refer toFuel
filler capin theMaintenance and Specificationschapter.
Check gage:Illuminates when any
of the following conditions has
occurred:
•The engine coolant temperature
is high.
•The engine oil pressure is low.
•The fuel gauge is at or near empty.
Brake system warning light:To
confirm the brake system warning
light is functional, it will
momentarily illuminate when the
ignition is turned to the ON position when the engine is not running, or
in a position between ON and START, or by applying the parking brake
when the ignition is turned to the ON position. If the brake system
warning light does not illuminate at this time, seek service immediately
from your dealership. Illumination after releasing the parking brake
indicates low brake fluid level and the brake system should be inspected
immediately by your servicing dealership.
Driving a vehicle with the brake system warning light on is
dangerous. A significant decrease in braking performance may
occur. It will take you longer to stop the vehicle. Have the vehicle
checked by your dealer immediately.
CHECK
GAGE
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Instrument Cluster
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Anti-lock brake system:If the
ABS light stays illuminated or
continues to flash, a malfunction has
been detected, have the system
serviced immediately. Normal
braking is still functional unless the brake warning light also is
illuminated.
Air bag readiness:If this light fails
to illuminate when ignition is turned
to ON, continues to flash or remains
on, have the system serviced
immediately. A chime will also sound when a malfunction in the
supplemental restraint system has been detected.
Safety belt:Reminds you to fasten
your safety belt. A chime will also
sound to remind you to fasten your
safety belt.
Charging system:Illuminates when
the battery is not charging properly.
Low fuel:Illuminates when the fuel
level in the fuel tank is at or near
empty (refer toFuel gaugein this
chapter).
Speed control:Illuminates when
the speed control is activated. Turns
off when the speed control system
is deactivated.
Four wheel drive low (if
equipped):Illuminates when
four-wheel drive low is engaged.
Four wheel drive indicator (if
equipped):Illuminates when
four-wheel drive is engaged.
ABS
LOW
RANGE
4x4
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Instrument Cluster
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•Allow tapes which have been subjected to extreme heat, humidity or
cold to reach a moderate temperature before playing.
•Clean the cassette player head with a cassette cleaning cartridge after
10–12 hours of play to maintain good sound/operation.
Don’t:
•Expose tapes to direct sunlight, extreme humidity, heat or cold.
•Leave tapes in the cassette player for a long time when not being
played.
CD/CD PLAYER CARE
Do:
•Handle discs by their edges only. Never touch the playing surface.
•Inspect discs before playing. Clean only with an approved CD cleaner
and wipe from the center out.
Don’t:
•Expose discs to direct sunlight or heat sources for extended periods
of time.
•Insert more than one disc into each slot of the CD changer magazine.
•Clean using a circular motion.
CD units are designed to play commercially pressed 12 cm (4.75
in) audio compact discs only. Due to technical incompatibility,
certain recordable and re-recordable compact discs may not
function correctly when used in Ford CD players. Irregular
shaped CDs, CDs with a scratch protection film attached, and CDs
with homemade paper (adhesive) labels should not be inserted
into the CD player. The label may peel and cause the CD to
become jammed. It is recommended that homemade CDs be
identified with permanent felt tip marker rather than adhesive
labels. Ball point pens may damage CDs. Please contact your
dealer for further information.
AUDIO SYSTEM WARRANTY AND SERVICE
Refer to theWarranty Guidefor audio system warranty information. If
service is necessary, see your dealer or qualified technician.
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Entertainment Systems
36

AIMING THE HEADLAMPS
The headlamps on your vehicle are properly aimed at the assembly plant.
If your vehicle has been in an accident the alignment of your headlamps
should be checked by a qualified service technician.
TURN SIGNAL CONTROL
•Push down to activate the left
turn signal.
•Push up to activate the right turn
signal.
COURTESY/READING LAMPS (IF EQUIPPED)
The dome lamp lights when the
control is in the DOOR (left)
position, any door is open, the
instrument panel switch is pushed
past the detent and when any of the
remote entry controls are pressed
while the ignition is off.
The reading lamps can be turned on
by pressing the rocker controls next
to each lamp.
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Lights
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Function Number of
bulbsTrade number
Headlamps (aerodynamic) 2 9007
Headlamps (sealed beam) 2 H6054
Park/turn 2 3157 AK
Sidemarker 2 194
Tail/stop/turn/sidemarker 2 3157 K
Backup 2 3156K
High-mount stoplamp 1 922
Foglamp 2 9145
License plate lamp 2 194
Cargo lamp 2 906
Roofmarker 5 194
Rear fender clearance* 4
(a)
Interior visor lamp (if equipped) 4 194
Rear identification 3 194
All replacement bulbs are clear in color except where noted.
To replace all instrument panel lights - see your dealer
(a)Replace entire lamp assembly; bulb is not serviceable.
* Dual rear wheels or if equipped.
Replacing headlamp bulbs (aerodynamic)
1. Make sure that the headlamp control is in the OFF position and open
the hood.
2. Disconnect the electrical connector from the bulb by pulling rearward.
3. Remove bulb retainer ring by
turning it counterclockwise, then
slide the ring off the plastic base
4. Pull bulb out of headlamp
assembly.
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Lights
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The trip computer only operates with the ignition in the ON position.
Trip computer features are as follows:
Selectable features
English/metric display
Press this control to change the trip
computer display between metric
and English units.
Mode control
Each press of the MODE control will
display a different feature as follows:
Average fuel economy.The
display will indicate the vehicle’s
average fuel economy in liters/100
km (or miles/gallon) since the
average fuel economy was last reset.
If you calculate your average fuel
economy by dividing liters of fuel used by 100 kilometers traveled (miles
traveled by gallons used), your figure may be different than displayed for
the following reasons:
•your vehicle was not perfectly level during fill-up
•differences in the automatic shut-off points on the fuel pumps at
service stations
•variations in top-off procedure from one fill-up to another
•rounding of the displayed values to the nearest liter (gallon)
To reset the average fuel economy:
1. Press the MODE control repeatedly until average fuel economy is
displayed (this is the only resettable display).
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Driver Controls
68

Replacing the batteries
The keyless entry keypad uses one coin-type three-volt lithium battery
(Service Part Number 3L2W-19G545–A). This replacement battery is only
available through your authorized dealer.
To replace the battery:
1. Use the largest flathead screwdriver that will insert into the slot on
the right side of the keypad. Gently twist the screwdriver to pry off the
top cover. Pull the cover off by pulling to the left and then up. The top
cover and the internal components of the keypad will come off the
vehicle and the back cover will remain mounted to the vehicle.
2. Remove the internal components of the keypad from the top cover
and place the top cover on a soft surface to avoid scratching the
decorative finish.Note:Donotremove the silicone rubber membrane
from the rest of the electronics.
3. Insert the screwdriver into one of the two slots on the metal battery
holder, located on either side of the (+) indicator. The battery will then
slide out enough to obtain with your fingers.
4. Remove the old battery from the
unit and replace it with a new
battery, ensuring that the (+)
indicator is properly aligned
properly and seated completely
inside the battery holder.
5. Replace the keypad internal
components back inside the top
cover.Note:Ensure the screwdriver
slot is located next to the 9•0
keypad.
6. Hold the top cover and the internal components together, align the
unit with the back cover mounted on the vehicle, and press the two
pieces together. Run your finger around the perimeter of the keypad to
ensure it is properly seated.
7. Press the 7•8 and the 9•0 controls simultaneously to lock the
vehicle and to verify the keypad is functioning properly.
Note:Replacement of the battery willnotcause the remote keyless
keypad to become deprogrammed from your vehicle. The remote keyless
keypad should operate normally after battery replacement.
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Locks and Security
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