warning light FORD SUPER DUTY 2005 1.G User Guide

Conditions of operation
If... Then...
The driver’s safety belt is not
buckled before the ignition
switch is turned to the ON
position...The safety belt warning light
illuminates 1-2 minutes and the
warning chime sounds 4-8 seconds.
The driver’s safety belt is
buckled while the indicator
light is illuminated and the
warning chime is sounding...The safety belt warning light and
warning chime turn off.
The driver’s safety belt is
buckled before the ignition
switch is turned to the ON
position...The safety belt warning light and
indicator chime remain off.
BeltMinder
The BeltMinder feature is a supplemental warning to the safety belt
warning function. This feature provides additional reminders to the
driver that the driver’s safety belt is unbuckled by intermittently
sounding a chime and illuminating the safety belt warning lamp in the
instrument cluster.
If... Then...
The driver’s safety belt is not
buckled before the vehicle has
reached at least 3 mph (5 km/h)
and 1-2 minutes have elapsed
since the ignition switch has
been turned to ON...The BeltMinder feature is activated -
the safety belt warning light
illuminates and the warning chime
sounds for 6 seconds every 30
seconds, repeating for approximately
5 minutes or until safety belt is
buckled.
The driver’s safety belt is
buckled while the safety belt
indicator light is illuminated
and the safety belt warning
chime is sounding...The BeltMinder feature will not
activate.
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Seating and Safety Restraints
104

•the parklamps/headlamps are in OFF position
To reduce the risk of injury, do not deactivate/activate the Belt
Minder feature while driving the vehicle.
1. Turn the ignition switch to the RUN (or ON) position. (DO NOT
START THE ENGINE)
2. Wait until the safety belt warning light turns off. (Approximately 1
minute)
•Step 3 must be completed within 60 seconds after the safety belt
warning light turns off.
3. Buckle then unbuckle the safety belt 9 times, ending with the safety
belt in the unbuckled state.
•After step 3 is complete, the safety belt warning light will be turned
on for 3 seconds.
•If step 4 does not occur within 10 seconds at the end of step 3,
Beltminder will automatically exit programming mode without
changing its enable status.
4. Within 10 seconds of the light turning on, buckle then unbuckle the
safety belt.
•This will disable the BeltMinder feature if it is currently enabled. As
confirmation, the safety belt warning light will flash 4 times per
second for 3 seconds.
•This will enable the BeltMinder feature if it is currently disabled. As
confirmation, the safety belt warning light will flash 4 times per
second for 3 seconds, followed by 3 seconds with the light off, then
followed by the safety belt warning light flashing 4 times per second
for 3 seconds again.
5. After receiving confirmation, the deactivation/activation procedure is
complete.
Safety belt extension assembly
If the safety belt is too short when fully extended, there is a 8 inch (20
cm) safety belt extension assembly that can be added (part number
611C22). This assembly can be obtained from your dealer at no cost.
Use only extensions manufactured by the same supplier as the safety
belt. Manufacturer identification is located at the end of the webbing on
the label. Also, use the safety belt extension only if the safety belt is too
short for you when fully extended.
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Seating and Safety Restraints
107

Passenger air bag ON/OFF switch (if equipped)
An air bag ON/OFF switch
has been installed in this
vehicle. Before driving,always
look at the face of the switch to
be sure the switch is in the proper
position in accordance with these
instructions and warnings. Failure
to put the switch in a proper
position can increase the risk of
serious injury or death in a
collision.
Turning the passenger air bag off
1. Insert the ignition key, turn the
switch to OFF position and hold in
OFF position while removing the
key.
2. When the ignition is turned to the
ON position the OFF light
illuminates briefly, momentarily
shuts off and then turns back on.
This indicates that the passenger air
bag is deactivated.
If the light fails to illuminate when the passenger air bag switch
is in the OFF position and the ignition switch is in ON, have the
passenger air bag switch serviced at your Ford or Lincoln-Mercury
dealer immediately.
In order to avoid inadvertent activation of the switch, always
remove the ignition key from the passenger air bag ON/OFF
switch.
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Seating and Safety Restraints
113

5. Repeat this procedure for each tire, including the spare.
Note:Some spare tires require higher inflation pressure than the other
tires. Check the tire label on the B pillar or the edge of the driver’s door
for the recommended spare tire pressure.
6. Visually inspect the tires to make sure there are no nails or other
objects embedded that could poke a hole in the tire and cause an air
leak.
7. Check the sidewalls to make sure there are no gouges, cuts or bulges.
Tire inflation information
All tires with Steel Carcass Plies (if equipped):
This type of tire utilizes steel cords in the sidewalls. As such, they
cannot be treated like normal light truck tires. Tire service, including
adjusting tire pressure, must be performed by personnel trained,
supervised and equipped according to Federal Occupational Safety and
Health Administration (OSHA) regulations. For example, during any
procedure involving tire inflation, the technician or individual must
utilize a remote inflation device, and ensure that all persons are clear of
the trajectory area.
WARNINGAn inflated tire and rim can be very dangerous if
improperly used, serviced or maintained. To avoid serious injury,
never attempt to re-inflate a tire which has been run flat or seriously
under-inflated without first removing the tire from the wheel assembly
for inspection. Do not attempt to add air to tires or replace tires or
wheels without first taking precautions to protect persons and
property.
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Tires, Wheels and Loading
136

STARTING
Positions of the ignition
1. ACCESSORY, allows the electrical
accessories such as the radio to
operate while the engine is not
running.
2. LOCK, locks the steering wheel,
automatic transmission gearshift
lever and allows key removal. For
vehicles equipped with a manual
transmission, you must depress the
ignition release lever to release the
key.
3. OFF, shuts off the engine and all accessories without locking the
steering wheel. This position also allows the automatic transmission shift
lever to be moved from the P (Park) position without the brake pedal
being depressed.
When the key is in the ignition and in the OFF position, the
automatic transmission shift lever can be moved from the P
(Park) position without the brake pedal depressed. To avoid unwanted
vehicle movement, always set the parking brake.
4. ON, all electrical circuits operational. Warning lights illuminated. Key
position when driving.
5. START, cranks the engine. Release the key as soon as the engine
starts.
Preparing to start your vehicle
Engine starting is controlled by the powertrain control system. This
system meets all Canadian Interference-Causing Equipment standard
requirements regulating the impulse electrical field strength of radio
noise.
When starting a fuel-injected engine, don’t press the accelerator before
or during starting. Only use the accelerator when you have difficulty
starting the engine. For more information on starting the vehicle, refer to
Starting the enginein this chapter.
3
1
2
5
4
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Driving
Driving
175

BRAKES
Occasional brake noise is normal. If a metal-to-metal, continuous grinding
or continuous squeal sound is present, the brake linings may be worn-out
and should be inspected by a qualified service technician. If the vehicle
has continuous vibration or shudder in the steering wheel while braking,
the vehicle should be inspected by a qualified service technician.
Refer toBrake system warning
lightin theInstrument Cluster
chapter for information on the brake
system warning light.
Four-wheel anti-lock brake system (ABS)
Your vehicle is equipped with an Anti-lock Braking System (ABS). This
system helps you maintain steering control during emergency stops by
keeping the brakes from locking. Noise from the ABS pump motor and
brake pedal pulsation may be observed during ABS braking and the
brake pedal may suddenly travel a little further as soon as ABS braking
is done and normal brake operation resumes. These are normal
characteristics of the ABS and should be no reason for concern.
ABS warning lamp
The ABS lamp in the instrument
cluster momentarily illuminates
when the ignition is turned on. If
the light does not illuminate during
start up, remains on or flashes, the
ABS may be disabled and may need to be serviced.
Even when the ABS is disabled,
normal braking is still effective. (If
your BRAKE warning lamp
illuminates with the parking brake
released, have your brake system
serviced immediately.)
Using ABS
When hard braking is required, apply continuous force on the brake
pedal; do not pump the brake pedal since this will reduce the
effectiveness of the ABS and will increase your vehicle’s stopping
distance. The ABS will be activated immediately, allowing you to retain
full steering control during hard braking and on slippery surfaces.
However, the ABS does not decrease stopping distance.
P!
BRAKE
ABS
P!
BRAKE
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Driving
181

EMISSION CONTROL SYSTEM
Your vehicle is equipped with various emission control components and a
catalytic converter which will enable your vehicle to comply with
applicable exhaust emission standards. To make sure that the catalytic
converter and other emission control components continue to work
properly:
•Use only the specified fuel listed.
•Avoid running out of fuel.
•Do not turn off the ignition while your vehicle is moving, especially at
high speeds.
•Have the items listed in yourScheduled Maintenance Guide
performed according to the specified schedule.
The scheduled maintenance items listed in theScheduled Maintenance
Guideare essential to the life and performance of your vehicle and to its
emissions system.
If other than Ford, Motorcraft or Ford-authorized parts are used for
maintenance replacements or for service of components affecting
emission control, such non-Ford parts should be equivalent to genuine
Ford Motor Company parts in performance and durability.
Do not park, idle, or drive your vehicle in dry grass or other dry
ground cover. The emission system heats up the engine
compartment and exhaust system, which can start a fire.
Illumination of theService engine soonlight, charging system warning
light or the temperature warning light, fluid leaks, strange odors, smoke
or loss of engine power, could indicate that the emission control system
is not working properly.
Exhaust leaks may result in entry of harmful and potentially
lethal fumes into the passenger compartment.
Do not make any unauthorized changes to your vehicle or engine. By
law, vehicle owners and anyone who manufactures, repairs, services,
sells, leases, trades vehicles, or supervises a fleet of vehicles are not
permitted to intentionally remove an emission control device or prevent
it from working. Information about your vehicle’s emission system is on
the Vehicle Emission Control Information Decal located on or near the
engine. This decal identifies engine displacement and gives some tune up
specifications.
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Maintenance and Specifications
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Please consult yourWarranty Guidefor complete emission warranty
information.
On board diagnostics (OBD-II)
Your vehicle is equipped with a computer that monitors the engine’s
emission control system. This system is commonly known as the On
Board Diagnostics System (OBD-II). This OBD-II system protects the
environment by ensuring that your vehicle continues to meet
government emission standards. The OBD-II system also assists the
service technician in properly servicing your vehicle. When theCheck
engine/Service engine soonlight illuminates, the OBD-II system has
detected a malfunction. Temporary malfunctions may cause yourCheck
engine/Service engine soonlight to illuminate. Examples are:
1. The vehicle has run out of fuel. (The engine may misfire or run
poorly.)
2. Poor fuel quality or water in the fuel.
3. The fuel cap may not have been securely tightened.
These temporary malfunctions can be corrected by filling the fuel tank
with good quality fuel and/or properly tightening the fuel cap. After three
driving cycles without these or any other temporary malfunctions
present, theCheck engine/Service engine soonlight should turn off. (A
driving cycle consists of a cold engine startup followed by mixed
city/highway driving.) No additional vehicle service is required.
If theCheck engine/Service engine soonlight remains on, have your
vehicle serviced at the first available opportunity.
Readiness for Inspection/Maintenance (I/M) testing
In some localities, it may be a legal requirement to pass an I/M test of
the on-board diagnostics system. If yourCheck engine/Service engine
soonlight is on, refer to the description in theWarning lights and
chimessection of theInstrument Clusterchapter. Your vehicle may not
pass the I/M test with theCheck engine/Service engine soonlight on.
If the vehicle’s powertrain system or its battery has just been serviced,
the on-board diagnostics system is reset to a “not ready for I/M test”
condition. To ready the on-board diagnostics system for I/M testing, a
minimum of 30 minutes of city and highway driving is necessary as
described below:
•First, at least 10 minutes of driving on an expressway or highway.
•Next, at least 20 minutes driving in stop-and-go, city-type traffic with
at least four idle periods.
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Maintenance and Specifications
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A
Accessory delay ..........................60
Air bag supplemental
restraint system ................108–109
and child safety seats ............110
description ..............................109
disposal ....................................112
driver air bag ..........................111
indicator light .........................112
operation .................................111
passenger air bag ...................111
passenger deactivation
switch ......................................113
Air cleaner filter ...............278, 280
Air conditioning ..........................37
Ambulance packages ....................8
Antifreeze (see
Engine coolant) ........................255
Anti-lock brake system
(see Brakes) ..............................181
Audio system
(see Radio) ................20, 22, 25, 28
Automatic transmission ............184
driving an automatic
overdrive .................................186
fluid, adding ............................273
fluid, checking ........................273
fluid, refill capacities ..............281
fluid, specification ..................287
Auxiliary power point .................58
Axle
lubricant specifications ..283, 287
refill capacities ........................281
traction lok ..............................183
B
Battery .......................................253acid, treating emergencies .....253
jumping a disabled battery ....221
maintenance-free ....................253
replacement, specifications ...280
servicing ..................................253
BeltMinder .................................104
Brakes ........................................181
anti-lock ...................................181
anti-lock brake system
(ABS) warning light ...............181
fluid, checking and adding ....272
fluid, refill capacities ..............281
fluid, specifications .........283, 287
lubricant specifications ..283, 287
parking ....................................182
shift interlock ..........................184
Break-in period .............................5
Bulbs ............................................47
C
Capacities for refilling fluids ....281
Cassette tape player .......20, 22, 25
Cell phone use ............................67
Certification Label ....................294
Child safety restraints ..............118
child safety belts ....................118
Child safety seats ......................120
attaching with tether straps ..124
in front seat ............................122
in rear seat ..............................122
Cleaning your vehicle
engine compartment ..............239
instrument panel ....................241
interior .....................................241
interior trim ............................241
plastic parts ............................240
safety belts ..............................241
washing ....................................238
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Index
Index
299

K
Keyless entry system .................86
Keys
positions of the ignition .........175
L
Lamps
autolamp system .......................40
daytime running light ...............41
fog lamps ...................................41
headlamps .................................40
headlamps, flash to pass ..........42
instrument panel, dimming .....42
interior lamps ...........................46
replacing bulbs ...................47–54
Lane change indicator
(see Turn signal) ........................46
Lights, warning and indicator ....12
anti-lock brakes (ABS) ..........181
speed control ............................65
Load limits .................................160
Loading instructions .................165
Locks
childproof ..................................81
Lubricant specifications ...283, 287
Lug nuts ....................................148
Lumbar support, seats ...............95
M
Manual transmission .................188
fluid capacities ........................281
lubricant specifications ..........287
reverse .....................................190
Message center ...............67, 69–70
english/metric button ...............74
system check button ................73warning messages .....................75
Mirrors ...................................56, 60
automatic dimming rearview
mirror ........................................60
fold away ...................................62
heated ........................................60
side view mirrors (power) .......60
signal .........................................61
Moon roof ....................................57
Motorcraft parts ................265, 280
O
Octane rating ............................264
Oil (see Engine oil) ..................249
Overdrive .....................................56
P
Parking brake ............................182
Parts (see Motorcraft parts) ....280
Pedals (see Power adjustable
foot pedals) .................................63
Power adjustable foot pedals .....63
Power distribution box
(see Fuses) ...............................219
Power door locks ........................80
Power mirrors .............................60
Power point .................................58
Power steering ..........................183
fluid, checking and adding ....271
fluid, refill capacity ................281
fluid, specifications .........283, 287
Power Windows ...........................58
Preparing to drive
your vehicle ...............................184
R
Radio ..........................20, 22, 25, 28
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Index
302